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Is it really possible with machining? The reality of selection changes with drawings and processing equipment.

Processing that can be done with 3 axes, and processing that is difficult without 5 axes. Recognizing that difference requires "understanding of the equipment" and "the eyes of the site."

Have you ever looked at a drawing and thought, "Can't this be processed with machining?" In reality, if you make a mistake in selecting the processing machine, it can have a significant impact on cost and delivery time. In this blog, we will focus on the differences between 3-axis and 5-axis machining centers and discuss the "key points for determining processing methods." For example, consider a shape like a "round groove" on the outer circumference—at first glance, it may seem like machining could handle it, but the "φ" symbol on the drawing indicates dimensions based on lathe processing. It requires the ability to correctly assess the compatibility between the equipment and the shape. How to interpret the constraints of the site that are not visible in the design and the strengths and weaknesses of the machines—this is the first step toward making accurate processing proposals. Understanding the equipment and collaborating with the processing site helps prevent things from going "off the drawing." This content is something we would like not only young professionals but also those in design and technical departments to read! *Such responses are just a small part of the efforts that Bandai engages in daily. Please take a look at the value we can provide to our customers.

  • Machining Center
  • lathe
  • Processing Contract

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Localities have strengths. The true nature of the processing network that wins in price competition.

The reason for the low prices lies in the regions. A processing network that supports the front line of price competition.

As you read through the blog, many of you may have wondered, "What is the Hometown Processing Network?" This time, we will answer that question in full and address the simple query, "Why 'hometown'?" In fact, the charges of local processors differ significantly from those in urban areas. Supporting this price difference are capable processors who have major agricultural machinery manufacturers (K Company, Y Company, I Company, M Company) as their clients. They are a "professional group" forged under strict cost demands. Bandai connects directly with these excellent local processors and achieves a balance of high quality and low prices by matching optimal projects. Next time, we will introduce the background of how this network was created! *Such efforts are just a small part of what Bandai does on a daily basis. Please take a look at the value we can provide to our customers.

  • Processing Contract

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ブックマークを削除いたしました

ブックマーク一覧

これ以上ブックマークできません

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Instead of super hard, spray super hard - the "another answer" you didn't know.

What is necessary is not "high hardness," but "high strategy." The way to use the technology of ultra-hard thermal spraying.

The "thermal spraying" technology involves melting metals and ceramics and spraying them onto the surface of a substrate. Among these, carbide thermal spraying offers significant advantages in both cost and processing risk, as it allows for high wear resistance only in the necessary areas. Previously, there was a project where all components made of S45C + carbide were produced entirely from carbide, but in hindsight, I feel that a more rational proposal could have been made using carbide thermal spraying. Due to a lack of knowledge, I was unable to make that suggestion at the time, but I will strive to utilize this learning and present the optimal options next time. *Such responses are just a small part of the efforts that Bandai engages in daily. Please take a look at the value we can provide to our customers.

  • Processing Contract

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ブックマークを削除いたしました

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φ2×copper material = difficult to process. What is the reason that the material properties raise the hurdle?

High precision, fine, copper material. The moment they are assembled, the difficulty of processing skyrockets.

The request from the customer was for high-precision machining of copper pins, reducing from φ6 to φ2, with M4 tapping included. At first glance, copper may seem like an "easy-to-machine material," but due to its softness and tendency to deform, along with strict tolerances, general lathes cannot handle it, making precision machining with NC lathes essential. However, for extremely small diameters like this, chucking on an NC lathe itself is difficult. A partner who previously processed φ4 SUS material also responded that they could not accommodate this condition. Nevertheless, we did not give up and found a machining company within the "Hometown Processing Network" that has specialized technology for small diameters, successfully leading to an order. Copper material × high precision × extremely small diameter—this project made me realize that a comprehensive knowledge of materials and a strong machining network are necessary to address all these factors. *This kind of response is just a small part of what Bandai does every day. Please take a look at the value we can provide to our customers.

  • Processing Contract

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ブックマークを削除いたしました

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これ以上ブックマークできません

会員登録すると、ブックマークできる件数が増えて、ラベルをつけて整理することもできます

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