We have compiled a list of manufacturers, distributors, product information, reference prices, and rankings for Quenching.
ipros is IPROS GMS IPROS One of the largest technical database sites in Japan that collects information on.

Quenching×富士高周波工業 - List of Manufacturers, Suppliers, Companies and Products

Quenching Product List

16~30 item / All 77 items

Displayed results

Case study of laser hardening of rail with small diameter holes.

Avoid the risk of cracking during grilling in thin meat sections with laser hardening!

【Conventional Issues】 In high-frequency hardening, there is a high risk of cracking in the areas directly beneath the hardened surface (thin sections). Additionally, the thin sections may become overly hardened, increasing the likelihood of cracks during distortion correction. 【Advantages of Laser Hardening】 With laser hardening, it is possible to achieve a hardening depth of 0.6mm, which allows for the avoidance of cracking risks even in thin sections. Furthermore, since the hole areas do not become overly hardened, distortion correction becomes easier. 【Specifications】 Dimensions: 32w × 318L × 9t Material: S45C Hardness: HRC58 Depth: 0.6mm

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Case study of thin-walled hollow bolt spiral laser hardening

Do you know about the laser hardening method called "spiral hardening"?

【Conventional Issues】 Due to the thin thickness of approximately 6mm in the hardening area, there are concerns about deformation after heat treatment with high-frequency hardening. Additionally, the threaded section at the tip of the shaft should not be hardened, but hardening is desired up to the vicinity of the threaded area. 【Benefits of Laser Hardening】 By performing hardening in a spiral pattern, it is possible to disperse the stresses caused by hardening and reduce deformation after heat treatment. Furthermore, the hardened areas bulge a few micrometers above the work surface, exhibiting effects similar to full hardening in terms of wear resistance due to surface contact. 【Specifications】 Material: SCM435 Hardness: HRC50 Depth: 0.4mm

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Large Tapered Roll Laser Hardening Case Study

Solve the weaknesses of high-frequency hardening with laser hardening!

【Conventional Issues】 In high-frequency hardening, the difference between the maximum and minimum diameters of the tapered section is large, resulting in a variation in the distance from the coil to the workpiece, making it difficult to heat and cool evenly. This leads to variability in hardness and hardening depth. 【Advantages of Laser Hardening】 In laser hardening, a constant focal distance is maintained through robot teaching, allowing for uniform heating of the heated area. Additionally, since laser hardening does not require cooling water (self-cooling), the hardness and hardening depth can be kept consistent. 【Specifications】 Dimensions: Φ235×L2151 Material: SCM440 Hardness: HRC60 Depth: 0.7mm

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Case study of small holder laser hardening

If it's laser hardening, we can accommodate short delivery times without "coils"!

【Conventional Issues】 I want to partially harden the R surface of the holder. Additionally, I would like the processing to be done in the shortest possible time. However, due to the need for coils in high-frequency hardening, it is difficult to accommodate short lead times, and there is a risk of cracking near the holes. 【Advantages of Laser Hardening】 With laser hardening, there is no need to manufacture coils, allowing processing to begin immediately after the workpiece arrives. Furthermore, because the hardened layer is shallow, hardening can be performed without the risk of cracking in thin sections or near holes. 【Specifications】 Dimensions: L60×H30×T18 Material: S45C Hardness: HRC58 Depth: 0.5mm

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

M2 Rack Gear Laser Hardening Case Study

Easily distorted gears are solved with laser hardening!

【Conventional Issues】 When hardening is performed using high-frequency hardening, it is not possible to harden just one tooth, and the base of the tooth becomes hardened. As a result, cracks occur at the hardened base of the tooth during distortion correction. 【Benefits of Laser Hardening】 With laser hardening, it is possible to target only the surface of the tooth for hardening, which can reduce distortion after heat treatment. Additionally, since the base of the tooth does not harden, cracks at the base can be avoided during distortion correction. 【Specifications】 Dimensions: L1330×H13×T114 Material: SCM440 Hardness: HRC60 Depth: 0.3mm

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Case of laser hardening of spiral bevel gear tooth surfaces.

Complex shapes are the specialty of laser hardening!

【Conventional Issues】 When performing high-frequency hardening, a dedicated coil tailored to the shape of the tooth is required. However, it is not feasible to incur the cost of creating an expensive dedicated coil for a single item that only flows a few pieces per year. 【Advantages of Laser Hardening】 With laser hardening, heating can occur as long as the laser beam is focused on the desired area, eliminating the need for the dedicated coil that is essential in high-frequency hardening. Additionally, there is less deformation after heat treatment, and hardening can be performed only on the necessary parts. 【Specifications】 Dimensions: Φ336×T190 Material: SCM435 Hardness: HRC57 Depth: 0.5mm

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Thin Meat Plate Cam Laser Hardening Case Study

Even with thin workpieces, laser hardening is fine!

【Conventional Problems】 In high-frequency hardening, when heating the cam section, unnecessary parts of the workpiece are also affected by heat, resulting in significant deformation after heat treatment, making it unusable as a component. 【Benefits of Laser Hardening】 With laser hardening, it is possible to heat only the sliding surface of the cam, resulting in extremely small deformation after heat treatment, which can lead to reduced processing time and steps in subsequent processes. 【Specifications】 Dimensions: Φ247×Φ237×T10 Material: SUJ2 Hardness: HRC63 Depth: 0.5mm

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Case study of φ600 mold inner diameter laser hardening

Laser hardening is a processing method that has minimal distortion even when split in half!

【Conventional Issues】 Due to the fact that the mold is ultimately split in half, there was a possibility of significant distortion occurring when splitting it after high-frequency hardening. Therefore, a heat treatment method with minimal distortion was necessary. 【Advantages of Laser Hardening】 In laser hardening, hardening is performed in a striped pattern with a hardened width of about 25mm, which divides the hardened areas into individual lines, allowing the stresses from hardening to be distributed overall and reducing distortion. 【Specifications】 Dimensions: L1030×H800×T550 Material: SCM440 Hardness: HRC60 Depth: 1.0mm

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Case of high-frequency hardening of a single tooth of a helical gear.

We can accommodate special shapes as we have a large number of coils!

【Conventional Issues】 We were requested to respond to a very short delivery time for high-frequency hardening of single-unit helical gears. Due to the nature of single-unit helical gears, it was necessary to manufacture coils urgently. 【Response from Fuji High Frequency】 We have thousands of types of coils tailored to various modules, and even if there is no coil that fits the shape, we can quickly make adjustments in-house. We were able to meet the delivery time within one and a half days. 【Specifications】 Dimensions: M18×80T×340W×φ1440 Material: SCM435 Depth: 2.0mm or more at PCD Hardness: Hs65–75

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Case of high-frequency hardening of the bottom of Φ720 gear teeth in one shot.

Powerful heat treatment! Instant high-frequency hardening!

【Conventional Issues】 Until now, due to the material being S45C, one-tooth induction hardening was performed, which took about 5 hours for high-frequency heat treatment. To reduce heat treatment costs, a change in material was proposed (S45C ⇒ SCM440). 【Response from Fuji High Frequency】 With our 600KW high-frequency oscillator, it is now possible to perform one-shot hardening down to the tooth base, reducing the heat treatment time from the conventional 5 hours to 0.5 hours, leading to a reduction in heat treatment costs. 【Specifications】 Dimensions: M12 × 60T × 250W × φ720 Material: SCM440 Hardness: Hs60–70

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Case study of high-frequency hardening of intermediate joints.

It is a combined heat treatment of high frequency and laser!

【Conventional Issues】 More than 90% of the areas that require hardening have chosen high-frequency quenching, but a soft zone of about 10mm inevitably occurs at joints like R. Leaving the soft zone as is may affect the product's lifespan. 【Response from Fuji High Frequency】 The area where the soft zone of about 10mm occurred was hardened using laser quenching. As a result, the risk of quality defects due to the influence of the soft zone in this product has been improved. 【Specifications】 Dimensions: φ540×1960 Material: SCMN439 Hardness: Hs60 Depth: 1.8mm

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Spindle internal gear high-frequency hardening case study

High-frequency hardening can be done with internal gears!

【Conventional Issues】 When carburizing and quenching, unnecessary parts become hard, making post-processing difficult. Additionally, even when selecting high-frequency single-shot quenching to reduce costs and lead times in heat treatment, significant distortion occurs. 【Response from Fuji High Frequency】 To address these issues, we performed surface hardening of one tooth of the internal gear. By not hardening unnecessary parts, post-processing became easier, and sufficient hardened layer depth was achieved. 【Specifications】 Dimensions: MP8×100W×385L Material: S45C Hardness: Hs65 Depth: Over 2mm

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

φ150 Shaft High-Frequency Hardening Case Study

Our high-frequency hardening equipment can accommodate shafts up to 4 meters in length!

【Background】 In the high-frequency hardening of a large shaft with an outer diameter of φ150 and a length of L1700, there was a request for a hardened layer depth of 3mm and to minimize distortion as much as possible after hardening. 【Response from Fuji High Frequency】 By using our unique shaft hardening method and applying high-frequency hardening, we achieved both the occurrence of distortion and a deep hardened layer depth. Additionally, this equipment can accommodate vertical hardening up to 4m. 【Specifications】 Material: S45C Hardness: HRC58 Depth: 2mm Size: φ150×L1700

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Case study of large lever high-frequency hardening

It is possible to perform high-frequency hardening on levers larger than those of a person!

【Background】 In partial quenching of large, specially shaped products, it is necessary to manufacture special-shaped coils to perform high-frequency treatment according to the drawings. Additionally, a large high-frequency quenching machine capable of handling this quenching is also required. 【Fujikou High Frequency's Response】 Our company manufactures coils in-house, so we can produce such special-shaped coils with short lead times and low costs. We also specialize in large products, and if the project can fit within our factory, we can almost always accommodate the quenching. 【Specifications】 Material: S45C Hardness: HRC58 Depth: 3mm

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Laser hardening of the hole section of the stop plate - case study

Reduces distortion after heat treatment with laser hardening!

【Conventional Issues】 I want to harden only the groove on the outer circumference, but with conventional heat treatment, it is difficult to harden only the necessary parts, so I had no choice but to perform a full hardening. In that case, the distortion after heat treatment was significant, which was very problematic. 【Advantages of Laser Hardening】 Since it is possible to target only the areas that need to be hardened, unnecessary heat-affected zones can be eliminated, and the distortion after heat treatment can be minimized. 【Specifications】 Dimensions: Φ247×Φ237×T10 Material: SCM440 Hardness: HRC60 Depth: 0.7mm

  • Processing Contract

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration