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Case study of high-frequency hardening of large shafts.

Case study of high-frequency hardening of large shafts.

We have a high-frequency oscillator with high output capacity, so large-sized workpieces can also be subjected to high-frequency hardening!

【Background】 To perform induction hardening on a shaft with an outer diameter of φ940, a high-frequency oscillator with a large output capacity is necessary. This limits the number of companies capable of doing so even within the country. 【Response from Fuji High Frequency】 Using a large high-frequency oscillator of 6KHz×600KW makes it possible to perform induction hardening on large shafts with an outer diameter of φ940. Additionally, since a deep hardened layer is required, the frequency of 6KHz becomes important. 【Specifications】 Dimensions: φ940×850L Material: S45C Hardness: HRC58 Depth: 5mm

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Case Studies on Laser Hardening Solutions (2023) Technical Seminar Materials

Case Studies on Laser Hardening Solutions (2023) Technical Seminar Materials

For those who want to solve issues such as distortion problems in heat treatment with laser hardening.

This document is the PowerPoint material for a technical seminar hosted by our company. 【Seminar Title】 Laser Hardening Technology Seminar, 3rd Session: "Case Studies on Solving Laser Hardening Challenges" 【Content】 We will explain specific case studies on how challenges in laser hardening were addressed, detailing the points of difficulty encountered in previous heat treatments and how these were resolved through laser hardening. This seminar will be beneficial for those currently facing issues with heat treatment. 1. Company Introduction 2. Case Studies on Problem Solving 3. Conclusion 【Recommended for!】 - Those who want to learn more about the applications of laser hardening - Those who wish to study the benefits of laser hardening through case examples

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[Latest Edition] Laser Hardening Case Studies

[Latest Edition] Laser Hardening Case Studies

This is a collection of laser hardening case studies that addresses various projects with top-class domestic facilities. Collections of past case studies Volumes 1 to 30, as well as case studies by processing type, are also available!

We will introduce examples of laser hardening that prevent distortion and cracking, making it possible to harden precision parts and complex-shaped components. 【Example Lineup】 ■ Laser hardening of chuck jaws ■ Laser hardening of large tapered rolls ■ Laser hardening of truck plate tips ■ Laser hardening of small holders ■ Laser hardening of M2 rack gears ■ Laser hardening of thin-walled V-rings ■ Laser hardening of indexing pins ■ Laser hardening of spiral bevel gear tooth surfaces ■ Laser hardening of thin-walled cam plates ■ Laser hardening of φ600 mold inner diameters

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Case Studies on Solving Laser Hardening Issues

Case Studies on Solving Laser Hardening Issues

Explaining with points! Introducing our initiatives based on actual case studies of problem-solving that have occurred.

This document is a collection of case studies summarizing solutions to challenges in laser hardening. It explains how issues that were problematic with conventional heat treatment were resolved through laser hardening, highlighting key points. Based on actual examples of problem-solving, such as "high-frequency hardening of the inner diameter" and "soft zone filling with laser," we will introduce our efforts. We invite you to read it. 【Contents】 ■Introduction ■Case Studies of Problem Solving (1) to (5) ■Conclusion *For more details, please refer to the PDF document or feel free to contact us.

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Gear machining examples

Gear machining examples

We would like to introduce our company's gear processing examples.

【High-Frequency Hardening Case Lineup】 ■ Helical Gear Single Tooth Movement High-Frequency Hardening ■ Φ720 Gear Tooth Base Single Shot High-Frequency Hardening ■ Spindle Internal Gear High-Frequency Hardening ■ Worm Shaft Single Tooth Rotational High-Frequency Hardening ■ Rack Gear High-Frequency Hardening 【Laser Hardening Case Lineup】 ■ M1 Gear Single Tooth Single Shot Laser Hardening ■ M1.5 Small Gear Tooth Surface Movement Laser Hardening ■ Ring Gear Laser Hardening ■ M2 Rack Gear Laser Hardening ■ Spiral Bevel Gear Tooth Surface Laser Hardening

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Cam machining examples

Cam machining examples

We would like to introduce our company's "cam" processing examples.

【Laser Hardening Case Lineup】 ■ Scroll Cam Laser Hardening ■ Cutter Cam Laser Hardening ■ Thin Plate Cam Laser Hardening

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Rail processing examples

Rail processing examples

We would like to introduce our company's "rail" processing examples.

【High-Frequency Hardening Case Lineup】 ■ Ring Guideway High-Frequency Hardening 【Laser Hardening Case Lineup】 ■ 100mm Width Laser Hardening ■ L1200×10t Plate Laser Hardening ■ Laser Hardening of Rails with Small Diameter Holes

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Roller processing case studies

Roller processing case studies

We would like to introduce our company's "roller" processing examples.

【Laser Hardening Case Lineup】 ■ Roller Sliding Surface Laser Hardening ■ Thin-Walled Roller Laser Hardening ■ Soft Zone Countermeasures with Laser Hardening ■ Small Roller Laser Hardening ■ Large Tapered Roller Laser Hardening

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Laser Hardening Case Studies Vol. 11-20

Laser Hardening Case Studies Vol. 11-20

A collection of laser hardening case studies addressing various projects with top-class domestic facilities.

We will introduce examples of laser hardening that prevent distortion and cracking, making it possible to harden precision parts and complex-shaped components. 【Example Lineup】 ■ Laser hardening of complex-shaped blocks ■ Laser hardening of rotating shafts ■ Differences in hardenability due to material variations ■ Laser hardening of spindles ■ Laser hardening of ring gears ■ Laser hardening of key grooves in small-diameter ball screws ■ Measures against soft zones using laser hardening ■ Laser hardening of head wrench mounting parts ■ Laser hardening of piston shafts ■ Laser hardening of L1200×10t plates

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Laser Hardening Case Studies Vol. 21-30

Laser Hardening Case Studies Vol. 21-30

A collection of laser hardening case studies that addresses various projects with top-class domestic equipment.

We will introduce examples of laser hardening that prevent distortion and cracking, making it possible to harden precision parts and complex-shaped components. 【Example Lineup】 ■ Laser hardening of knurled surfaces ■ Laser hardening of convex end faces ■ Laser hardening of ring V grooves ■ Laser hardening of cutter cams ■ Laser hardening of small rollers ■ Laser hardening of stopper tips ■ Laser hardening of rails with small diameter holes ■ Laser hardening of thin-walled hollow bolt spirals ■ Laser hardening of taper cone outer peripheries ■ Laser hardening of clamp die inner diameter R surfaces

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Laser Hardening Case Studies Vol. 31-40

Laser Hardening Case Studies Vol. 31-40

A collection of laser hardening case studies addressing various projects with top-class domestic facilities.

We will introduce examples of laser hardening that prevent distortion and cracking, making it possible to harden precision parts and complex-shaped components. 【Example Lineup】 ■ Laser hardening of chuck jaws ■ Laser hardening of large tapered rolls ■ Laser hardening of truck plate tips ■ Laser hardening of small holders ■ Laser hardening of M2 rack gears ■ Laser hardening of thin-walled V-rings ■ Laser hardening of indexing pins ■ Laser hardening of spiral bevel gear tooth surfaces ■ Laser hardening of thin-walled dish cams ■ Laser hardening of φ600 mold inner diameters

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Fujikou Shoubou Industry Co., Ltd. Company Profile

Fujikou Shoubou Industry Co., Ltd. Company Profile

For high-frequency quenching and laser quenching, contact Fuji High-Frequency Industry, a specialized manufacturer of high-frequency heat treatment.

Our company's business is centered around two pillars: high-frequency hardening and laser hardening. In the high-frequency division, we provide quality, delivery, and cost that satisfy our customers, backed by over 60 years of technical expertise since our founding. Additionally, the laser division utilizes skilled laser technicians and the latest laser equipment to offer cutting-edge surface processing technologies such as laser hardening and laser cladding. To uphold our management philosophy of "being a company that is needed by society," we aim to remain a company that can adapt to changes and develop businesses that align with the times. We will work together as a company to meet our customers' needs. We kindly ask for your continued support and consideration in the future.

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M1 Gear One Tooth One Shot Laser Hardening Case Study

M1 Gear One Tooth One Shot Laser Hardening Case Study

We carefully handle each small "tooth" one by one!

【Conventional Issues】 - Due to the thin wall (thickness: 6mm), the entire workpiece becomes distorted at high frequencies and is unusable. - Because the module is small (M1), it was not possible to suppress distortion with single tooth hardening. 【Advantages of Laser Hardening】 - Localized heating and cooling allows for low-distortion hardening even for thin-walled products. - The ability to precisely target the required hardening area enables single tooth hardening for M1. 【Specifications】 Material: S45C Depth: At least two-thirds of the tooth height Hardness: HRC 55 or higher

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Introduction to High-Frequency Quenching Technology

Introduction to High-Frequency Quenching Technology

From single items to mass production, prototypes, and large products, we handle everything with our in-house coils. For "high-frequency hardening," leave it to us!

Since our establishment in 1956, we have accumulated high-frequency technology. We manufacture coils in-house even for complex shapes, responding with short lead times and low costs. We possess a variety of outputs and frequency ranges from low frequency to high frequency, accommodating everything from small-batch, diverse products to mass production. We offer optimal partial hardening solutions for our customers using two partial hardening technologies: high-frequency hardening and laser hardening. 【High-Frequency Hardening Equipment】 - Number of units: 10 units, 50Kw to 600Kw, 6 to 200KHz - Usable size: up to 5,000kg, up to φ6,000, up to L6,000mm - Production lot: 1 to 200,000 pieces/month

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Introduction to Laser Hardening Technology

Introduction to Laser Hardening Technology

With top-class facilities in the country, we can handle various projects. For "laser hardening," leave it to us!

The laser hardening business started in December 2008. This technology can significantly contribute to reducing the biggest challenge in heat treatment processing, known as "heat treatment distortion." Our engineers respond meticulously to a wide range of needs, from small-batch, diverse products to mass-produced items and prototype developments, ensuring customer satisfaction. 【Laser Hardening System】 - Number of units: 6 units (1Kw to 12Kw) - Supported sizes: Up to 3,000kg, up to φ3,000, up to L5,000mm - Supported lots: From 1 to 100,000 pieces per month

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