Quenching×アイテック - メーカー・企業と製品の一覧

Surface hardening heat treatment method "Nitriding Quenching"

Heat treatment technology that finishes thin materials firmly without distortion! Capable of short delivery times.

This is a new surface hardening heat treatment method that allows nitrogen to infiltrate and diffuse into steel, followed by quenching from the austenite state. By allowing nitrogen to infiltrate and then quenching, a surface hardness of about 850 HV can be achieved even with inexpensive SPCC materials, and it is possible to increase hardness within the range where nitrogen has diffused. The amount of distortion is about half that of carburizing nitriding quenching and only slightly larger than gas soft nitriding. The friction coefficient and seizure surface pressure are almost equivalent to those of carburizing nitriding quenching and gas soft nitriding, while the wear amount is favorable at half that of carburizing nitriding materials and one-third that of gas soft nitriding materials. 【Features】 - The surface roughness of the samples after treatment is good. - The time required for treatment can be significantly reduced to about one-third to one-fourth of that for gas soft nitriding. - It has a tempering softening resistance comparable to that of carburizing. - The amount of distortion is about half that of carburizing nitriding. - Superiority in friction and wear characteristics has been demonstrated. *For more details, please refer to the catalog or feel free to contact us.

企業：アイテック
価格：Other

Other machine elements

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For gear and motor parts! Vacuum carburizing and hardening of gears. *Prototyping available.

Vacuum carburizing treatment with minimal distortion *Currently recruiting for heat treatment tests and prototypes!

The "carburizing quenching" heat treatment for gears and gear wheels is characterized by minimal distortion and contamination, making it suitable for heat treatment of gears in reducers and motors. Additionally, the use of semi-hot oil results in minimal changes, making it ideal for components of FA equipment that require precision. 【Features】 ■ Capable of handling depths up to 1mm ■ Minimal changes due to the use of semi-hot oil ■ Compatible with both gas carburizing and vacuum carburizing ■ Other treatment methods can be proposed according to specifications and requests *For more details, please contact us directly.

企業：アイテック
価格：Other

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Surface hardening heat treatment method "Nitriding Quenching" *Prototyping and test processing available

Reduce distortion caused by quenching! A new surface hardening heat treatment method that does not warp even thin materials.

"Diffusion Nitriding" is a new surface hardening heat treatment method that allows nitrogen to infiltrate and diffuse into steel, followed by quenching from the austenite state. By introducing nitrogen and performing quenching, surface hardness of approximately 850 HV can be achieved even with inexpensive SPCC materials, and it is possible to increase hardness within the range where nitrogen has diffused internally. At ITEC, we provide a consistent process from mold design to pressing, heat treatment, and surface treatment, offering high-precision metal parts with our extensive know-how. ■ Currently recruiting for prototype and test processing! ■ 【Features】 ■ Good surface roughness of the samples after treatment ■ The time required for treatment can be significantly reduced to about 1/3 to 1/4 of that for gas soft nitriding ■ Has a tempering softening resistance comparable to that of carburizing ■ Approximately half the amount of distortion compared to carburizing nitriding ■ Demonstrated superiority in friction and wear characteristics *For more details on N-Quench, please refer to the PDF available for download.

企業：アイテック
価格：Other

Other machine elements

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Attention those troubled by distortion during heat treatment! A new heat treatment method that can also handle thin materials.

Reduce distortion by 50% with the conventional quenching method! A new surface hardening heat treatment method, "Nitriding Quenching," that does not warp even with thin materials. *Prototyping and test processing available.

Aitec's "Nitriding Quenching" is a new surface hardening heat treatment method that allows nitrogen to permeate and diffuse into steel, followed by quenching from the austenite state. By introducing nitrogen and performing quenching, a surface hardness of about 850 HV can be achieved even with inexpensive SPCC material, and it is possible to increase hardness within the range where nitrogen has diffused internally! ~ Currently recruiting for prototype and test processing! ~ 【Benefits of Nitriding Quenching】 ■ Useful as an alternative surface hardening method for components ■ Effective for components that require low distortion ■ Capable of hardening throughout the interior ■ Achieves a deeper hardened layer in a shorter time than gas soft nitriding treatment *For details, please refer to the PDF available for download below or feel free to contact us.

企業：アイテック
価格：Other

Surface treatment contract service

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Zero CO2 Emissions: New Heat Treatment Method 'Nitriding Quenching' with Minimal Distortion Even for Thin Materials

A new heat treatment method that contributes to "reduced environmental impact" and "low distortion" compared to conventional carburizing quenching! Zero CO2 emissions with ammonia quenching.

Aitec's "Nitriding Hardening" is a surface hardening heat treatment method characterized by low distortion, which involves the infiltration and diffusion of nitrogen into steel and quenching from the austenite state. This heat treatment method allows nitrogen to infiltrate and dissolve in the austenite region (γ) of the Fe-N2 binary phase diagram. It then rapidly cools to produce hard nitrogen martensite. Unlike conventional "carburizing hardening," this process uses ammonia for quenching, resulting in zero CO2 emissions during the treatment process! It can be proposed as a new treatment method that considers environmental impact. **Benefits of Nitriding Hardening** ★ No CO2 emissions from quenching with ammonia - High surface hardness of HMV800 or more even with SPCC material - Lower quenching temperature than carburizing, resulting in low distortion (with a proven example of 50% reduction in distortion) - High resistance to softening - Total cost reduction without distortion correction ~ "Decarbonized Heat Treatment Nitriding Hardening Seminar" Video Now Available for Free! ~ ◆ Theme: Decarbonized Heat Treatment Nitriding Hardening Seminar Exploring the Possibilities from Carburizing to Nitriding ◆ Available Video: Nitriding Hardening Mass Production & Development Cases ◆ How to View: From the YouTube link at the bottom of this page *For more detailed information, please refer to the technical materials available for download in the [PDF Download] section below.

企業：アイテック
価格：Other

Surface treatment contract service

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Quenching×アイテック - メーカー・企業と製品の一覧

Quenchingの製品一覧

Surface hardening heat treatment method "Nitriding Quenching"

For gear and motor parts! Vacuum carburizing and hardening of gears. *Prototyping available.

Surface hardening heat treatment method "Nitriding Quenching" *Prototyping and test processing available

Attention those troubled by distortion during heat treatment! A new heat treatment method that can also handle thin materials.

Zero CO2 Emissions: New Heat Treatment Method 'Nitriding Quenching' with Minimal Distortion Even for Thin Materials

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