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Rat Hole Prevention - List of Manufacturers, Suppliers, Companies and Products

Rat Hole Prevention Product List

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0300 Aluminum hydroxide rat hole countermeasures

Introducing a case of the Brodisk adopted by the engineering department of a chemical company.

This is a project from the engineering department of a chemical company. They are loading products from a bulk bag into a hopper, but the discharge from the hopper is unstable... It has become a rat hole, and they have tried using air knockers and vibrators, but with no effect... They mentioned that they usually tap it down with a bar. We proposed a solution using a controller with four solenoid valves, sequentially turning on the air to two blow discs at four locations. They decided to implement the "blow discs," and the results were as expected, very good. [Overview] ■ Material: Aluminum hydroxide powder ■ Hopper diameter: 1300φ ■ Discharge diameter: 150A * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

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  • Other powder equipment

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0128 Measures for Rat Hole in Coal Powder Hopper

Low cost even for multiple installations! Effectively eliminate rat holes with 'Brodisk'.

In addition to the blaster equipment equipped with an air tank, a number of standard air injection ports were installed, but it was difficult to resolve the rat holes caused by coal dust. As a countermeasure, the bridge breaker "Brodisk" was selected. A total of 48 units were installed. Due to the low cost, expenses can be kept down even with a large number of installations. Brodisk is used in various cases across different industries and sectors. 【Overview】 ■ Trouble Type: Rat Hole ■ Hopper Size: 2800×2800 ■ Brodisk Installation Overview: 8 units installed in 6 tiers ■ Air Aeration Sequence: 8 units turned on sequentially from the bottom tier ■ Powder Characteristics: Coal dust, under 2mm, with slight moisture * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which can be accessed through the link below.

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  • Powder Supply Device
  • Other powder equipment

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0142 Aluminum hydroxide rat hole measures

Smoothly solve issues like the rat hole phenomenon with limited costs!

Here is an example of measures taken against rat hole phenomena in aluminum hydroxide. During the trial operation of new equipment, the air knocker could not resolve the rat hole phenomenon of the powder, so a blow disk was additionally introduced. The problem was smoothly resolved at a limited cost. 【Hopper Overview】 ■ 1000φ eccentric hopper ■ Outlet diameter: 150A 【Powder Overview】 ■ Aluminum hydroxide ■ Bulk density: 0.3–0.5 ■ Particle size: average particle diameter of about 1 micron 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. You will understand once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us. *Our website contains numerous implementation examples, which can be checked via the link below.

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  • Other powder equipment

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0150 Measures against rat holes with ash powder that absorbs oil.

Prevent rat holes in ash powder that has absorbed oil by using air injection with a Brody disk!

We prevented the rat holes in the ash powder that absorbed oil by using air injection along the vibration and the inner wall of the hopper (via a blow disk). 【Overview】 ■Industry: Fertilizer and Feed ■Hopper Overview: Conical hopper 700φ (outlet 250φ) ■Hopper Accessories: Agitator for mixing… Unable to eliminate rat holes ■Preliminary Loan: Available 【Specifications】 ■Blow Disk: BD-15S-W×3 ■Controller: C-SV1×1 【Key Points of This Equipment】 ■The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which you can check through the link below.

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0330 Immediate delivery for rat hole measures using cellulose!

Introducing a case study on the implementation of Brodisk for rat hole prevention.

We would like to introduce a project delivered to a machinery manufacturer. "During the load operation after the completion of the equipment, a rat hole occurred," which led to the urgent adoption of our solution. There were only a few days left until the machinery manufacturer was scheduled to ship this equipment, so we promptly delivered the blow disk for retesting. The results were favorable, and we received positive feedback that they could ship with confidence. 【Overview】 ■ Hopper diameter: Approximately 600φ ■ Discharge diameter: Approximately 70φ ■ Raw material: Cellulose (bulk density: approximately 0.2) ■ Equipment configuration: Two blow disks on the upper level and two blow disk minis on the lower level (near the discharge area) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out through the link below.

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0461 Measures against rat holes caused by food-derived fine powders

The rat hole and bridge phenomenon have ceased to occur, and we are operating smoothly!

As a countermeasure against rat holes, we installed vibrators and knockers, but we received a consultation regarding a case where a bridge formed, causing the material to become more compacted due to degassing. First, we received a few hundred cc of hopper drawings and material samples from the customer. After reviewing them, we determined that there were no significant risks and provided guidance on the applicable models and layout. The rat holes and bridging phenomena ceased to occur, and operations have been running smoothly. [Case Overview] ■ Subject: Unknown name (similar properties to powdered milk) ■ Hopper Diameter: 1200φ ■ Discharge Section: 250×250 *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be accessed via the link below.

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0509 Measures against rat holes in dehydrated cakes

Confirmed effectiveness with manual air injection! The test results are good, and this is a case where it was adopted along with the controller.

At the chemical manufacturer's plant, the dewatered cake is stored in a hopper before being supplied to the drying equipment. However, a rat hole forms in this hopper, which is why they adopted our bridge breaker. After reviewing the hopper drawings and samples, we provided examples of the equipment layout and control. For the layout, we proposed a total of 7 Brody disks (standard type): 3 disks on the central inclined surface of the three surfaces, and 2 disks each on the remaining two adjacent surfaces. Since the user wanted to test the equipment, we lent them these 7 disks, and they confirmed the effectiveness through manual air injection. The test results were favorable, and they have since adopted the equipment along with a controller for automatic control. [Case Summary] ■ Target: Unknown name (although it is a dewatered cake, it appears powdery) ■ Hopper Overview: Approximately 2000×1200 with three inclined surfaces (one surface is vertical) ■ Discharge: Dual-axis feeder *For more details, please refer to the PDF document or feel free to contact us.

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0552 Metal powder rat hole measures

The hopper diameter is φ500! Here is an introduction to a case where it was adopted as a measure against rat holes in metal powder.

We have adopted measures against rat holes in metal powder. Three Bro-Disk Minis are placed near the discharge area, slightly above the center of the hopper, along with three Bro-Disks. Using the C-SV4 controller, which has four built-in solenoid valves, a total of six Bro-Disks and four Bro-Disk Minis are sequentially activated with air. Our company provides information on models, arrangements, and control examples suitable for our customers' diverse conditions. The arrangement is particularly important given the simplicity of the equipment. Please feel free to contact us, even if it is a hassle. 【Product Specifications】 ■ Bro-Disk Mini: BD-08S-B x 3 ■ Bro-Disk: BD-15S-B x 3 ■ Controller: C-SV4 x 1 *For more details, please refer to the PDF document or feel free to contact us.

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