We have compiled a list of manufacturers, distributors, product information, reference prices, and rankings for Thermal spray processing.
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Thermal spray processing Product List and Ranking from 15 Manufacturers, Suppliers and Companies

Last Updated： Aggregation Period:Sep 17, 2025～Oct 14, 2025
This ranking is based on the number of page views on our site.

Thermal spray processing Manufacturer, Suppliers and Company Rankings

Last Updated： Aggregation Period:Sep 17, 2025～Oct 14, 2025
This ranking is based on the number of page views on our site.

  1. シンコーメタリコン Shiga//Manufacturing and processing contract
  2. 倉敷ボーリング機工 Okayama//Industrial Machinery
  3. 西野製作所 Hokkaido//Machine elements and parts
  4. 大阪ガスケミカル株式会社　奈良表面加工センター Nara//Other manufacturing
  5. 関西ポリマー Osaka//Manufacturing and processing contract
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Thermal spray processing Product ranking

Last Updated： Aggregation Period:Sep 17, 2025～Oct 14, 2025
This ranking is based on the number of page views on our site.

  1. Thermal spraying method "Cold spray" シンコーメタリコン
  2. To our customers in the paper and film industry 倉敷ボーリング機工
  3. Nishino Manufacturing Company Business Introduction 西野製作所
  4. When you need anti-slip or grip, use 'thermal spraying'. 大阪ガスケミカル株式会社　奈良表面加工センター
  5. Surface treatment using thermal spraying and coating. Proposing optimal processing. 関西ポリマー

Thermal spray processing Product List

16～30 item / All 42 items

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Thermal spraying method "High-speed frame thermal spraying"

Thermal spraying method "High-speed frame thermal spraying"

It has characteristics such as high density, high adhesion, and high hardness.

The process involves high-temperature combustion gases becoming high-speed flows, in which the powder thermal spray material is injected and collides with the substrate at speeds far exceeding the speed of sound (Mach 4), forming a coating. It is widely used for wear-resistant thermal spraying with WC-based cermet materials, possessing characteristics such as high density, high adhesion, and high hardness. 【Features】 ○ Thermal spraying can be performed on a wide range of substrates, allowing for a broad selection of thermal spray materials. ○ No thermal impact on the substrate. ○ No dimensional restrictions on the substrate. ○ Processing is possible only in the required areas. ○ On-site construction is possible. For more details, please contact us or download the catalog.

  • Processing Contract

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Thermal spraying method "Wire arc thermal spraying"

Thermal spraying method "Wire arc thermal spraying"

The thermal spray coating achieves an excellent coating with high bonding strength between particles that do not contain unmelted particles.

The "wire arc spraying method" is a process in which oxide ceramics processed into rod shapes are continuously supplied and melted in an oxygen-acetylene flame, and the atomized material is sprayed onto a substrate using compressed air to form a coating. The sprayed coating achieves excellent bonding strength between particles without containing unmelted particles. 【Features】 ○ Can be sprayed onto a wide range of substrates, allowing for a broad selection of spraying materials ○ Does not affect the heat of the substrate ○ No dimensional restrictions on the substrate ○ Processing is possible only in the required areas ○ On-site construction is possible For more details, please contact us or download the catalog.

  • Processing Contract

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Thermal spraying method "Wire arc thermal spraying"

Thermal spraying method "Wire arc thermal spraying"

As a thermal spray material, any metal that can be processed into a linear form can be sprayed.

Thermal Spraying Method "Wire Arc Thermal Spraying" is a process in which wire-shaped thermal spray materials are continuously fed into a combustion flame generated by oxygen-acetylene (or propane) to melt them, and then the atomized material is sprayed onto a substrate using compressed air to form a coating. Any metal material that can be processed into a wire shape can be thermally sprayed. 【Features】 ○ Can perform thermal spraying on a wide range of substrates, allowing for a broad selection of thermal spray materials ○ Does not affect the heat of the substrate ○ No dimensional restrictions on the substrate ○ Can process only the required area ○ On-site construction is possible For more details, please contact us or download the catalog.

  • Processing Contract

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Thermal spraying method "Cold spray"

Thermal spraying method "Cold spray"

It is a technology that forms a film by colliding with a substrate in a solid phase state.

The thermal spraying method "Cold Spray" is a technique that forms a coating by introducing materials into a supersonic flow of heated working gas, which is raised to a temperature below the melting point or softening temperature of the materials, through a tapered nozzle, and colliding them with the substrate while maintaining a solid phase. 【Features】 ○ Can perform thermal spraying on a wide range of substrates, allowing for a broad selection of thermal spray materials ○ Does not affect the heat of the substrate ○ No dimensional restrictions on the substrate ○ Processing is possible only in the required areas ○ On-site construction is possible For more details, please contact us or download the catalog.

  • Processing Contract

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Japan Casting Technology Research Institute Business Content: "Thermal Spraying Processing"

Japan Casting Technology Research Institute Business Content: "Thermal Spraying Processing"

Small lot (from one piece) - short delivery time (industry's fastest class) - free samples available!

Japan Casting Technology Research Institute Co., Ltd. conducts various research and manufacturing of auxiliary materials related to casting, as the company name suggests. We perform thermal spraying, which is one of the surface treatment methods that solves various problems such as wear (troubles caused by abrasion), corrosion (troubles caused by rust), the desire to harden only the surface, the need to reduce weight, the wish to bond dissimilar metals, and the intention to change the properties of the base material, among others. 【Four Features】 ○ Free samples provided ○ Wide range of support from small lots to mass production → We accept orders from a single test piece to medium lot mass production ○ Quick turnaround → For small lots, we typically deliver within 1 to 3 days (depending on specifications) ○ Competitive advantage through extensive knowledge → We utilize the knowledge gained from melting and casting in thermal spraying to provide optimal surface treatments For more details, please contact us or download the catalog.

  • Processing Contract
  • Surface treatment contract service

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Thermal spraying processing: heat resistance and heat insulation

Thermal spraying processing: heat resistance and heat insulation

We select and implement the optimal processing methods and materials according to various purposes.

- I want heat resistance characteristics at high temperatures. - I want to be able to use it in molten metal. - I want to apply a coating that can insulate against ultra-high temperatures. In such cases, thermal spraying is the solution. Thermal spraying is convenient when you want to protect only a part with heat-resistant metals or insulating materials, or when you want to use metal products in molten metal. 【Advantages of Thermal Spraying】 - Depending on the type of thermal spraying, there is almost no thermal distortion (the base material temperature is at most around 200°C). - It can provide not only heat resistance but also different added values simultaneously (such as corrosion resistance and wear resistance). For more details, please contact us or download the catalog.

  • Processing Contract
  • Surface treatment contract service

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[Surface Treatment] Rust/Scale Removal, Prevention of Peeling for Painting/Plating, etc.

[Surface Treatment] Rust/Scale Removal, Prevention of Peeling for Painting/Plating, etc.

We perform surface treatment not only with thermal spraying but also with various methods that include thermal spraying plus additional techniques.

- I want to revive items that can no longer be used due to foreign substances or dirt. - I want to remove oxides (scale). - I want to strip plating. - I want to use it as a pre-treatment before plating or painting. In such cases, sandblasting is the solution. Basically, it is used as a pre-treatment for thermal spraying, but various surface treatments can be performed with different types and methods of abrasives even with just blasting. 【Features】 ○ Almost any substrate can be used. ○ Blasting can be done on various materials. → Steel (any type, including soft steel and stainless steel), non-ferrous metals like aluminum and copper, glass, wood... 【What is blasting?】 ○ A method of spraying abrasives onto products using compressed air or centrifugal motion. ○ The type of abrasive can change the surface appearance in various ways. ○ For cleaning or pre-treatment, ceramic abrasives are generally used. → By using materials like resin, baking soda, or glass, different surface textures can be created. 【Examples of blasting】 ○ Cleaning ○ Scale removal ○ Pre-treatment before plating

  • Processing Contract
  • Surface treatment contract service

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[Surface Treatment] Dimensional restoration with thermal spraying repair + increased wear resistance beyond new!!

[Surface Treatment] Dimensional restoration with thermal spraying repair + increased wear resistance beyond new!!

We perform surface treatment not only through thermal spraying but also through various methods that combine thermal spraying with additional techniques.

Restoration of dimensions through thermal spraying + enhanced wear resistance beyond that of new products!! Are you troubled by wear on shafts, sleeves, etc.? It's a waste to incur costs for new products!! I want to use them for a long time!! Improvement of fatigue wear and sliding part wear with ceramic thermal spraying [chromium oxide].

  • roller
  • shaft
  • cylinder

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[Example Proposal] Coating for machines that produce small plastic products.

[Example Proposal] Coating for machines that produce small plastic products.

Solve your adhesive problems decisively with composite coating!

Japan Casting Technology Research Institute Co., Ltd. has been providing various materials such as fluxes and nozzles for the melting and casting of copper and copper alloys for over 60 years. Additionally, by utilizing our accumulated surface treatment technology and combining thermal spraying with various coatings, we solve a variety of customer concerns! Below, we introduce an example where we received a customer's issue and made a proposal. ■ Case Study Coating for a machine used to produce small resin products ■ Challenge Resin was clogging at the tip, causing equipment stoppages, which reduced operational efficiency and increased cleaning labor. ■ Proposal We proposed a CS coating that prevents resin from sticking.

  • Coating Agent
  • Processing Contract

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Kawasaki Heat Treatment Co., Ltd. Introduction to Thermal Spraying Technology

Kawasaki Heat Treatment Co., Ltd. Introduction to Thermal Spraying Technology

Leave the thermal spraying process to us!

Kawasaki Heat Treatment Co., Ltd. offers shot blasting, anti-corrosion painting, and thermal spraying services. Compared to conventional frame thermal spraying, we can form a more dense and adhesive coating using technologies such as "plasma spraying," "H.V.O.F. spraying," and "arc spraying," allowing you to choose the optimal technology based on the materials used. If you require thermal spraying services, please feel free to leave it to us. 【Thermal Spraying Technologies】 ■ Plasma Spraying ■ H.V.O.F. Spraying ■ Arc Spraying ■ Wire Arc Frame Spraying *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Surface treatment contract service
  • Contract manufacturing

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When you need anti-slip or grip, use 'thermal spraying'.

When you need anti-slip or grip, use 'thermal spraying'.

For accident prevention and ensuring safety! Strong adhesion and abrasion resistance that makes occurrences like peeling difficult.

We would like to introduce our "anti-slip thermal spray." It eliminates the slipperiness of metal surfaces caused by rainy days or wet feet, preventing falls due to slipping while walking. Additionally, it can prevent slips and falls caused by bicycles and motorcycles. It is also resistant to peeling in areas where vehicles pass, making it significantly more durable and wear-resistant compared to anti-slip coatings. Furthermore, it can be applied to feeding components of machinery and equipment. By applying it to various rollers and conveyor parts, it prevents product slipping. 【Features】 ■ Prevents falls due to slipping while walking ■ Prevents slips and falls caused by bicycles and motorcycles ■ Can be applied to feeding components of machinery and equipment *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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Thermal Spray (Metallicon) Processing - Case Studies

Thermal Spray (Metallicon) Processing - Case Studies

We publish processing examples by material, such as pure aluminum, pure copper, and tungsten thermal spraying!

This document is a collection of examples related to thermal spraying (Metallizing) processing. It includes diagrams and photos covering "thermal spraying machines and methods," "thermal spraying processes, materials, and applications," as well as "the industries of our customers." Our company assists customers from various fields. Please feel free to contact us when needed. [Contents] ■ Thermal spraying machines and methods ■ Thermal spraying processes, materials, and applications ■ Processing case studies ■ Industries of our customers *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Processing Contract

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Thermal Spray Processing Glossary【4】

Thermal Spray Processing Glossary【4】

Thermal Spray Processing Glossary

● Spray particles Spray materials flying in a molten or near-molten state. ● Spray coating A coating formed by spraying. ● Bonding coat A coating formed to improve the adhesion of the spray coating. ● Inter-particle bonding degree The degree of bonding between the particles that make up the spray coating. ● Mechanical interlocking effect The function of improving the adhesion between the coating and the substrate by mechanically interlocking the spray particles with the rough surface of the substrate. ● Alloy layer An alloy layer generated at the boundary between the spray coating and the substrate due to spraying or subsequent heat treatment. ● Adhesion amount The mass of the spray coating formed per unit area. ● Adhesion rate The mass ratio of the spray material actually used to the mass of the spray coating that actually adhered. ● Adhesion property The state in which the spray coating is bonded to the material. ● Intermediate layer A coating formed between the undercoat and the topcoat. ● Topcoat The uppermost layer of a coating when forming a spray coating of two or more layers. ● Welded metal A self-fusing alloy coating that has adhered to the substrate through post-spray re-melting treatment. ● Diffusion penetration layer A layer formed by the mutual diffusion of the component elements of the spray coating and the substrate due to post-spray re-melting treatment.

  • others

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Thermal Spray Processing Glossary【6】

Thermal Spray Processing Glossary【6】

Thermal Spray Processing Glossary

● Rough Surface Treatment A pre-treatment that creates unevenness on the base material to improve the adhesion of the coating. Methods include threading, grooving, knurling, and blasting. ● Grit Blast A process where abrasive materials are sprayed onto the surface of the substrate using compressed air to clean and roughen the surface. ● Undercut The process of machining the base material negatively to ensure the necessary thermal spray coating. ● Mask A covering applied to the base material to prevent the effects of blasting and the adhesion of the thermal spray coating during blasting and thermal spraying processes. ● Post-Treatment Processes applied in the post-stage after thermal spraying. This includes re-melting treatment (fusing), sealing treatment, and heat diffusion treatment.

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Q&A【2】

Q&A【2】

Q&A about thermal spraying processing and ceramic laser engraving processing.

●What functions does the thermal spray coating have? Wear resistance, corrosion resistance, heat resistance, thermal insulation, thermal barrier properties, high-temperature oxidation resistance, electrical insulation, electrical resistance, conductivity, electron emission, magnetic shielding effect, far-infrared radiation, lightweighting, resistance to molten metal, decoration, rigidity enhancement, braking distance reduction, release properties, gap filling, non-giving effect, sensor film, anti-slip, wear part recovery, superconducting film, static electricity prevention, antibacterial effect. ●What is the maximum size that can be processed by thermal spraying? The largest size in the past was Φ1,600×8000L; roll grinding machine capacity Φ1500×8,000L. ●What is the difference from welding build-up? In welding, there are restrictions on the material properties. It is said that there is a dilution rate of about 30%, and to achieve the catalog hardness, it is necessary to apply three layers, which also leads to distortion of the material. Thermal spraying can keep the material temperature below 100°C, preventing distortion, allowing for processing of both new and repaired items without distortion. ●How does thermal spraying adhere? Basically, there are no issues in areas that rotate or slide, but in areas with impacts, it can cause peeling.

  • others

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