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Becker's "Ultra Diamond Material Cutting Tools Comprehensive Catalog"

Becker Company Ultra Diamond Material Cutting Tools Comprehensive Catalog

Developed for cutting tools, polycrystalline CVD diamond (film thickness of 0.8mm to 1.8mm), Becker GmbH (Germany) "Ultra Diamond Material Cutting Tool Comprehensive Catalog." As for the material types, there are single crystal solid diamond "MDC," polycrystalline solid diamond "CVD," polycrystalline diamond "PDC," polycrystalline diamond (with carbide reinforcement, coarse particles) "PDC-S," and various chip edge shapes, including a positive edge shape for finishing and super finishing, with a cutting depth range of 0.05mm to 1.5mm, high precision, low cutting resistance, suitable for thin sheets and unstable workpieces, "CB1," and a slightly negative edge shape for medium finishing, finishing, and super finishing, with a cutting depth range of 0.5mm to 2.0mm, achieving clean surface roughness due to high precision and low cutting resistance, applicable for cutting under stable conditions, "CB2," among many others. For more details, please contact us or refer to the catalog.

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Both CVD and PVD are being renewed. With coating technology, we aim to extend the lifespan of cutting tools.

Achieving unprecedented longevity. Revamping both turning tools and milling tools!

Tools that everyone can use for a long time. That wish has taken shape. On our special website, we introduce the longevity of turning and milling. We have developed a new CVD coating through our unique cutting-edge technology, bringing further evolution to the longevity of turning processes. Additionally, our representative PVD coating, MEGACOAT, has continued research and development without being satisfied with the current state to achieve even greater longevity. 【New Products】 ■ New CVD Coating for Steel Machining CA115P/CA125P Both the coating and the carbide substrate have been renewed, achieving a high level of wear resistance and chipping resistance. ■ Next-Generation PVD Coating for Milling PR18 Series The newly developed PVD coating MEGACOT NANO EX realizes longer tool life in milling processes. *For more details, please visit our website through the related links.

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Cutting tool "insert"

Leave the insert chip breaker to us.

We handle cutting tools called "inserts," which are available in negative type, positive type, and CBN/PCD categories. Furthermore, we offer classifications such as coating (CVD/PVD), cermet, carbide, and ceramic. Please feel free to contact us if you have any requests. 【Lineup】 ■ Negative Type - Coating (CVD/PVD), cermet, carbide, ceramic ■ Positive Type - Coating (CVD/PVD), cermet, carbide, ceramic ■ CBN/PCD Inserts - Ultra-high pressure sintered body T-CBN/T-DIA *For more details, please download the PDF or contact us.

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Diamond Dresser "HORNET series"

High-performance multi-crystal diamond dresser

The "HORNET series" diamond dresser is made from polycrystalline diamond produced by the CVD method (chemical vapor deposition), ensuring that the product lifespan remains unchanged regardless of which side is used. It delivers uniform and stable performance throughout its lifespan. 【Features】 ○ High-performance polycrystalline diamond dresser For more details, please contact us or download the catalog.

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New material type for finishing processing "CCX"

A new category of finishing processing materials created by Kyocera.

**Overview** "CCX" is a new material type for finishing processes that achieves improved productivity through further high-speed machining. The fusion of a special cermet substrate and thick-film CVD coating exhibits excellent wear resistance compared to PVD cermets. It accommodates a wide range of applications from general to high-speed machining, realizing longer tool life for soft steel, general steel, and cast iron processing. **Features** ● Fusion of newly developed special cermet substrate and thick-film CVD coating ● Increased productivity through further high-speed finishing processes ● Excellent wear resistance compared to PVD cermets

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Heat-resistant alloy and difficult-to-machine material milling grade CA6535/PR1535

Achieving long-life machining of heat-resistant alloys and difficult-to-machine materials with two types of materials.

"CA6535" is designed for nickel-based heat-resistant alloys and martensitic stainless steels, exhibiting high heat resistance and wear resistance through CVD. The adoption of a thin film coating has improved stability. "PR1535" is intended for titanium alloys and precipitation-hardened stainless steels, achieving stabilization in milling processes and long tool life through the special nano-layered coating "MEGACOAT NANO." 【Features】 ○ Compatible with a wide range of work materials ○ Suppresses sudden chipping and enables stable processing ○ Resistant to chipping and allows for high-efficiency machining For more details, please contact us or download the catalog.

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Stainless steel processing "CA65" "PR11"

Supports various stainless steels, heat-resistant steels, and intermittent processing of steel, among others.

CA6515/CA6525 (CVD coating) and PR1125 (PVD coating) are suitable for various stainless steels, heat-resistant steels, and intermittent processing of steel, among others. These cutting tools are essential in manufacturing sites around the world, including the automotive industry, construction machinery industry, and mold industry. Kyocera contributes to improving customer productivity through high-efficiency and high-precision machining with its cutting tools. [Features] - Reduction of boundary wear (damage) - Prevention of burrs - Reduction of cutting edge composition For more details, please contact us or download the catalog.

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Free sample application now open! New material type for Kyocera's steel turning inserts.

Collaboration project with X (formerly Twitter)! We are currently offering samples of the latest material types for steel cutting inserts.

All applicants receive a gift! We are currently running a campaign to give away samples of the steel turning insert "CA115P/CA125P"! ◆ How to apply ◆ 1. Follow Kyocera Cutting Tools official X (formerly Twitter) 2. Repost (retweet) the pinned tweet 3. Enter your desired insert model number and required information from the URL below! * Application deadline: September 29 (Friday) 23:59 Please apply from the URL below! ◆ Double the lifespan! A new material type for steel processing that has been very well received since its release ◆ The new CVD coating "CA115P/CA125P" for steel processing is a new material type that has refreshed both the coating and the carbide substrate. It achieves high levels of wear resistance and chipping resistance, ensuring long life in various processing environments. A PMG breaker for medium to rough machining is also being released simultaneously. It maintains excellent chip disposal performance and contributes to long life.

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Custom-made product

We will design according to your specifications, from blade tip shape to shank shape!

We also accommodate the production of custom-made products, such as those using CVD diamonds and milling. We design specifications tailored to your preferences, from the cutting edge shape to the shank shape. Please feel free to consult with us first. 【Features】 ■ Custom-made products available ■ Custom specifications ■ Designed according to your preferences from the cutting edge shape to the shank shape *For more details, please refer to the PDF document or feel free to contact us.

  • Special Processing Machinery
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Diamond Coated Tools

Effective cutting of super hard materials is possible! Introduction to diamond-coated tools.

At Nisshin, we handle "Diamond Coated Tools." By applying diamond coating using the CVD method to our ultra-fine particle substrate, we enable effective cutting of materials known as ultra-hard-to-cut, such as carbon fiber composites and ceramics. 【Features】 ■ High hardness (Hv7000–9000) ■ Low friction coefficient (0.05–0.1) ■ High thermal conductivity ■ Corrosion resistance ■ Wear resistance *For more details, please refer to the PDF document or feel free to contact us.

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Overseas manufactured cutting tools (super hard, high-speed steel, PCD, PCBN, CVD)

For manufacturers engaged in cutting processing! It is possible to reduce the costs associated with tools at a low price.

At Itsuwa Trading Co., Ltd., we handle a total of three overseas cutting tool manufacturers, including two from China and one from South Korea. Our product lineup includes general-purpose turning tools, carbide solid end mills, parting tools, grooving tools, drilling tools, reamers, taps, and tooling, among others. We use high-quality raw materials, allowing us to offer products of equivalent quality to Japanese-made tools at a lower price. Additionally, some manufacturers have sales offices in Nagoya, providing a robust support system. Custom orders are also possible, so please feel free to contact us when needed. 【Features】 ■ Equivalent quality to Japanese-made tools at a lower price ■ Some manufacturers have sales offices in Japan (Nagoya), ensuring strong support ■ Use of high-quality raw materials ■ Custom orders available ■ Extended tool life and improved wear resistance *For more details, please download the PDF or feel free to contact us.

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  • End Mills
  • Tap
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Diamond processing service

We provide hard, long-lasting, high-precision tools!

Our company has the technology to freely process diamonds and transform them into various shapes of tools such as cutting tools, headers, punches, guides, and blades. We have a wealth of production examples, including rolling rolls and forming rolls made from steel, carbide, and ceramic materials, as well as diamond header punches for PGA pins and electrical and electronic component processing tools. Please feel free to contact us. 【Production Examples】 ■ Rolling Rolls / Forming Rolls ■ Diamond Header Punches ■ Diamond Carbide Wear-Resistant Tools ■ Diamond Carbide Wire Drawing Dies *For more details, please feel free to contact us.

  • Other metal materials
  • Other molds
  • Other machine elements
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Cutting and Grinding Tool "Vitrified Bond Super Abrasive Wheel"

A wheel with excellent sharpness and high efficiency!

The "Vitrified Bond Super Abrasive Wheel" comes in two types, one of which is the diamond wheel "Earnest Boy," created for processing extremely hard diamonds. It has a stable lifespan with minimal variation due to its layers, making automation with NC grinding machines easy. In addition to this, the "Vitrified Bond Super Abrasive Wheel" also includes the efficient and long-lasting "CBN Wheel." 【Features】 ■ High edge quality ■ Easy to achieve dimensions ■ Short processing time ■ Total cost reduction ■ Usable for PCD/PCBN grinding *For more details, please download the PDF or feel free to contact us.

  • Grinding Machine
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Sandvik Coromant S205

New CVD-coated carbide grade for high-speed finishing of heat-resistant alloys (HRSA)!

The "Sandvik Coromant S205" is a new material grade for machining heat-resistant alloys, suitable for high-speed finishing of difficult-to-machine materials such as aircraft engine components. It achieves a cutting speed of 80-120 m/min. By combining the low cutting angle concept of CoroTurn® Prime with the new material grade S205, the rate of chip removal and the volume of chip removal have significantly increased, effectively suppressing the predominant wear mode of boundary wear during heat-resistant alloy machining. 【Features】 ■ Inveio® coating technology is also applied to S205. ■ With overwhelming heat resistance and wear resistance improvements, it demonstrates exceptional performance in high-speed cutting applications compared to conventional materials. ■ Post-treatment technology enhances the mechanical strength of the coating, significantly improving edge reliability. *For more details, please refer to the PDF document or feel free to contact us.

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Cutting Tools Comprehensive Catalog [Digest Edition]

Double-speed cutting! Tools suitable for turning, grooving, and other machining processes are listed.

This catalog is a comprehensive catalog (digest version) of Tungaloy Corporation, which manufactures and sells carbide cutting tools. It includes tools for turning operations, ISO inserts, as well as grooving tools, turning tools, drilling tools, and more. Please feel free to contact us if you have any requests. [Contents] ■ Material types (tool materials) ■ TurnLine (tools for turning operations) ■ GrooveLine (tools for grooving operations) ■ MillLine (tools for turning operations) ■ DrillLine (tools for drilling operations) ■ ToolLine (tooling systems) *This catalog is a digest version. If you need the full version, please contact us. *For more details, please download the PDF or feel free to contact us.

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【English Market Research Report】Global Market for CVD Lab-Grown Diamonds

"Free samples" are currently being offered! Please check the application method from the [PDF download] button, or apply directly through the related links.

The global CVD lab-grown diamond market is projected to grow from $10.67 billion in 2022 to $11.72 billion in 2023, with a CAGR of 9.8%. The war between Russia and Ukraine has disrupted the opportunity for global economic recovery from the COVID-19 pandemic. This conflict has led to economic sanctions against multiple countries, soaring commodity prices, and supply chain disruptions, causing inflation across goods and services and impacting many markets worldwide. The CVD lab-grown diamond market is expected to reach $16.76 billion by 2027, growing at a CAGR of 9.4%.

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Diamond and CBN Tools for Mold Manufacturing - HORN

A diverse lineup contributing to precision mold processing.

In the mold manufacturing industry, especially in precision molds, high dimensional accuracy and smooth surface roughness are required. Since fine machining precision is directly linked to product quality, the selection of tools is extremely important. Inappropriate tools can lead to increased machining time and the risk of not achieving the expected finish. Our diamond and CBN tools from HORN meet these challenges by offering a diverse range of materials such as PCD, MCD, CVD-D, and CBN, catering to the needs of precision mold processing. 【Application Scenarios】 - Mirror finishing of precision molds - Cutting of non-ferrous metal materials - Machining of high-hardness materials - Machining of complex mold shapes 【Benefits of Implementation】 - Achievement of high-precision mirror finishes - Reduction of machining time - Improvement of tool life - Adaptation to various mold shapes

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MPCVD single crystal lab-grown diamond

Suitable for commercial use! It has very stable and predictable characteristics and behavior.

Diamond Elements is one of the earliest CVD companies in the world engaged in the manufacturing of single crystal diamond products for a wide range of applications. The microwave plasma chemical vapor deposition method (MPCVD) has been in practical use for 80 years and has become a notable process in the last 7-8 years. MPCVD is a pure and fast diamond deposition process, making it suitable for commercial use. The quality of diamonds grown in the single crystal lab at Diamond Elements is highly stable, with predictable properties and behaviors, and is used in cutting, optical, electronic, and detector applications. 【Features】 ■ MPCVD effectively produces single crystal diamonds (SCD) ■ Development of lab-grown diamond plates suitable for demanding applications ■ CVD plates are available in various dimensions and thicknesses ■ The grown diamond plates provide a very wide spectral range with low absorption coefficients at major laser frequencies and possess very high thermal conductivity *For more details, please refer to the PDF document or feel free to contact us.

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Diamond and CBN Tools for Electronic Components HORN

HORN tools that achieve a mirror finish for connector machining.

In the electronic components industry, particularly in connector manufacturing, high-precision machining and surface smoothness are directly linked to product performance and reliability. Minute dimensional errors and surface roughness can lead to contact failures and signal degradation. Therefore, tools capable of achieving precise mirror finishes are in demand. Our diamond and CBN tools from HORN address these challenges and support high-quality connector manufacturing. 【Application Scenarios】 - Precision machining of connector terminals - Molding of fine shapes - High-precision surface finishing 【Benefits of Implementation】 - Improvement of electrical characteristics of products - Yield enhancement - Reduction of machining time

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Diamond and CBN Tools for Semiconductor Manufacturing Equipment HORN

Tools that support the precision required for vacuum chamber processing.

In the vacuum chamber of semiconductor manufacturing equipment, fine processing precision and cleanliness are required. In particular, the sealing of components and maintenance of functionality in a vacuum environment depend heavily on surface smoothness and the prevention of foreign material contamination. Insufficient processing can lead to a decline in equipment performance and a deterioration in yield. Our diamond and CBN tools from HORN support precision machining to meet these demands. 【Application Scenarios】 - Precision machining of vacuum chamber components - Finishing of semiconductor manufacturing equipment components that require high precision - Application in areas where the risk of foreign material contamination needs to be reduced 【Effects of Implementation】 - Maintenance of airtightness through improved surface smoothness - Enhanced component precision through fine machining - Contribution to improved yield

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Diamond and CBN Tools for Optical Equipment HORN

A tool that achieves mirror finish in lens mold processing.

In the optical equipment industry, particularly in lens molds, fine shape accuracy and surface smoothness are directly linked to product performance. Even slight distortions or roughness can affect light transmittance and reflection characteristics, potentially impacting the quality of the final product. Therefore, processing technologies and tools that can achieve high precision and a mirror-like finish are required. Our diamond and CBN tools from HORN have been developed to meet these demands. 【Application Scenarios】 - Precision machining of lens molds - Mirror finishing of non-ferrous metal materials - Manufacturing of high-precision optical components 【Benefits of Implementation】 - Improved optical characteristics of lenses - Reduced processing time - Extended lifespan of molds

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Diamond and CBN Tools for Measuring Instruments HORN

Achieving a mirror finish ideal for sensor housing processing.

In the measurement equipment industry, particularly in the manufacturing of sensor housings, high precision in dimensional maintenance and uniformity of surface roughness are required. To maximize the performance of sensors and ensure reliability, fine machining accuracy is essential. Improper machining can lead to decreased sensitivity and malfunctions of the sensors. Our diamond and CBN tool HORN series addresses these challenges and achieves the high precision and quality required for mirror finishing of sensor housings. 【Application Scenarios】 - Outer and inner diameter machining of sensor housings - Finishing of precision parts - Mirror finishing of non-ferrous metals 【Benefits of Implementation】 - Improved sensor performance and ensured reliability - Reduced defect rates through enhanced machining accuracy - Improved production efficiency

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Diamond and CBN Tools for Audio Equipment HORN

A tool that achieves a mirror finish for speaker cone processing.

In the audio equipment industry, particularly in the manufacturing of speaker cones, precise surface processing that directly affects sound quality is required. Depending on the material of the speaker cone, fine irregularities can influence the sound resonance, making smooth and uniform processing essential. Inadequate processing can lead to sound distortion and attenuation. Our diamond and CBN tool HORN specializes in mirror finishing of non-ferrous metals, supporting the high-precision manufacturing of speaker cones. 【Application Scenarios】 - Precision processing of non-ferrous metal components for speaker cones - Surface finishing to achieve high sound quality - Component manufacturing aimed at improving acoustic characteristics 【Effects of Implementation】 - Improved sound quality through smooth and uniform surface processing - Enhanced product reliability due to improved processing accuracy - A wide lineup that accommodates various non-ferrous metals

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Diamond and CBN Tools for the Robot Industry - HORN

Optimal tool lineup for mirror finishing of robot joint parts.

In the manufacturing of joint components for the robot industry, high precision movement and durability are required. In particular, a mirror finish on the surface of the parts is crucial to achieve smooth operation. Inadequate surface treatment can lead to increased friction and accelerated wear, which may result in decreased performance and shortened lifespan of the robot. Our diamond and CBN tools from HORN address these challenges and enable high-quality processing that supports the precise movements of robots. 【Application Scenarios】 - Joints of robotic arms - Precision drive mechanism components - High-precision sliding parts 【Effects of Implementation】 - Improved smoothness of joint movements - Extended lifespan of components - Enhanced overall performance of the robot

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Diamond and CBN Tools for Automotive Parts HORN

Tools that achieve high-precision mirror finish for engine parts machining.

In the automotive parts industry, particularly in the manufacturing of engine components, high dimensional accuracy and smooth surface roughness are required. The quality of the machined surfaces is extremely important as it directly affects the performance and durability of the engine. Even slight machining defects can lead to a decline in engine performance or premature wear. Our diamond and CBN tools from HORN achieve mirror-finish machining that meets these stringent demands, contributing to the improvement of engine component quality. 【Application Scenarios】 - Precision machining of engine blocks and cylinder heads - Finishing of crankshafts and camshafts - Mirror-finish machining of sliding components such as pistons and valves 【Benefits of Implementation】 - Stabilization of engine performance through improved machining accuracy - Extension of component lifespan - Cost reduction by reducing post-processing (such as polishing) steps

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Diamond and CBN Tools for Watch Parts HORN

Achieving high-precision mirror finish in watch parts case processing.

In the watch component industry, precise machining of cases and beautiful mirror finishes are required. In particular, dimensional accuracy and surface smoothness are emphasized because they are directly linked to the assembly of fine parts and the quality of appearance. Inadequate machining can lead to poor fitting of components and damage to appearance. Our diamond and CBN tool HORN series addresses these challenges and achieves high-precision mirror machining. 【Application Scenarios】 - Precision machining of the outer and inner circumference of watch cases - Machining of cases with fine shapes - Machining of components requiring high-quality surface finishes 【Benefits of Implementation】 - Improved fitting accuracy of components due to high precision dimensional stability - Enhanced appearance quality through mirror finishing - Reduced machining time and increased productivity

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Diamond and CBN Tools for Jewelry Processing HORN

For the mirror finish of precious metals. PCD, MCD, CVD-D, CBN tools.

In the jewelry industry and precious metal processing, precise surface treatment is required to maximize the brilliance of the materials. Especially for soft and easily scratched materials like precious metals, a mirror finish that allows for no fine scratches is essential. Inadequate processing can potentially diminish the value of the products. HORN offers a product lineup specialized in mirror finishing using monocrystalline diamond (MCD) tools, catering to the delicate processing needs of precious metals. 【Usage Scenarios】 - Mirror finishing of the outer and inner surfaces of precious metal rings, necklaces, bracelets, etc. - Precision processing of jewelry components - Surface treatment of precious metal decorative items 【Benefits of Implementation】 - Achieves high-quality mirror finishing that brings out the inherent brilliance of precious metals - Reduces processing time and improves productivity - Cost reduction due to longer tool life

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Aerospace Diamond and CBN Tools HORN

Tools optimal for turbine blade machining in the aerospace field.

In the aerospace field, particularly in the machining of turbine blades, high precision and a mirror-like surface finish are required. Due to the properties of the materials, tools that are resistant to heat and wear during machining and can maintain precise dimensional accuracy are essential. Inappropriate tool selection or machining conditions can adversely affect the performance and lifespan of the components. Our diamond and CBN tools, HORN, have been developed to meet these demands. 【Application Scenarios】 - Precision machining of turbine blades - Mirror finishing of difficult-to-cut materials - Manufacturing of aircraft engine components 【Benefits of Implementation】 - Improved machining accuracy - Enhanced surface roughness - Extended tool life

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Diamond and CBN Tools for Medical Devices HORN

Tools that achieve the high-precision machining required for implant processing.

In the manufacturing of medical devices, particularly implants, extremely high precision machining is required to ensure biocompatibility and durability. Fine shapes and smooth surface finishes are directly linked to patient safety and product functionality, making the selection of tools a crucial factor. Our diamond and CBN tool HORN series has been developed to meet these stringent demands. 【Application Scenarios】 - Precision machining of implant components - Mirror finishing of biocompatible materials (such as titanium alloys) - Cutting of fine structures 【Benefits of Implementation】 - Stabilization of product quality through improved machining accuracy - Enhanced biocompatibility through reduced surface roughness - Improved production efficiency with long-lasting tools

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