Bridge Breaker Product List and Ranking from 7 Manufacturers, Suppliers and Companies

0193 Prevention of rat holes in the bulk bag receiving silo

This is an introduction to a case study on preventing rat holes in bulk bag receiving silos!

In a 1400φ silo, the discharge outlet is 200φ, and the material is discharged using a rotary valve. The area directly above the discharge outlet is shaped like a rat hole, making stable discharge difficult. In general cases, powder discharging equipment is installed in the lower half or lower third of the conical section, but in this case, taking into account the trouble situation and the user's experience, we have distributed the equipment in the lower two-thirds of the cone section. The discharge issues have been improved! 【Features】 ● Installation storage tank: FIBC receiving silo ● Powder name: Fly ash, cement mixture * In addition, we have installed this bridge breaker in cement silos and fly ash silos. For more details, please contact us. * Our website features numerous implementation examples. You can check them via the link below.

Company：ミナギ
Price：Other

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Installed on the suction hopper for crushed products from the granulator.

Eliminate the bridges that were occurring with a "sticky feeling" due to the material temperature using a bridge breaker!

The rubber-based resin crushed by a granulator was bridged in a suction hopper with approximate dimensions of 300*400. Two bridge breakers were installed on the hopper side opposite the bridge, and the bridge was resolved. This material has a uniform particle size and is not expected to have much bridging; however, it seems that bridging occurred due to a "sticky feeling" caused by the material temperature. 【Key Points of This Equipment】 - The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! - Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. For more details, please contact us. *Our website features numerous examples of implementations. You can check them via the link below.

Company：ミナギ
Price：Other

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Elimination of the bridge in recycled plastic raw materials.

The emission issues at the resin recycling plant have been completely resolved!

At the resin recycling plant, we have installed our bridge breaker to improve the discharge from the hopper of PET flake raw materials. As a result, the initial discharge issues have been completely resolved! Additionally, there is no need for cumbersome construction, so there are no hassles in the implementation. 【Features】 ● Easy installation by simply making a hole of the specified size in the hopper wall. ● The piping from the controller to our bridge breaker can be done with tubing. ● Details on installation positions and operating methods can be explained over the phone or other means. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. Please contact us for more details. *We have published numerous implementation examples on our website. You can check them out via the link below.

Company：ミナギ
Price：Other

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0201 Prevention of bridging in highly hygroscopic powder that tends to clump.

Can be discharged smoothly! Install a blow disk in the hopper to prevent bridging.

Alum, a food additive, has high moisture absorption and tends to clump together. However, by installing a Brodie disk in this hopper, we can prevent bridging. This is ideal for addressing bridging issues in the raw material hopper of grinding equipment. Previously, methods such as poking with a stick from above the hopper were used, but after the installation of this powder discharging device (bridge breaker: Brodie disk), it has been able to discharge smoothly. [Overview] ● Hopper size: Approximately 900×900 ● Raw material name: Alum ● Apparent specific gravity of raw material: 1 For more details, please refer to the catalog or feel free to contact us. *Our website features numerous implementation examples. You can check them out via the link below.

Company：ミナギ
Price：Other

Powder Supply Device
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0216 Promotion of discharge from the hopper of granular natural products.

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

For the discharge measures of somewhat "sticky" granular materials, we used Minagi's bridge breaker. 【Equipment Overview】 ■ Installed in the hopper of the suction transport system ■ Hopper size: 1200×1200 ■ Hopper inclination: 45° It has been used under various conditions for viscous materials and those with high moisture content, as long as they are in powder or granular form. The Brody disk is easy to install and offers cost advantages. Additionally, there are many proven cases where it has solved issues that could not be addressed by other methods. *For more details, please refer to the catalog. Feel free to contact us with any inquiries. *Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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Introduction after confirming the effects of the loan.

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

At the welding materials factory, we received a request for the rental of the powder bulk bridge breaker "Brodisk." After evaluating its effectiveness, it was adopted. Due to the gentle slope of the hopper, blockages and residues occurred at the discharge section, prompting us to conduct a test aimed at resolving this issue. The results were favorable, leading to immediate implementation. 【Hopper Overview】 ■ Shape: Conical ■ Diameter: 2000φ ■ Discharge Section: 200φ ■ Hopper Apex Angle: 90° At Minagi, we provide information on installation positions, models, quantities, and operating methods tailored to each condition. *For more details, please refer to the catalog or feel free to contact us. *Our website features numerous case studies, which can be accessed via the link below.

Company：ミナギ
Price：Other

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Elimination of bridges in crushed resin sheet trim.

This is an introduction to a case study that eliminated the bridge of crushed resin sheet trim.

We were unable to eliminate the bridge in the hopper with the agitator, and we resolved the issue using the bridge breaker with air injection and vibration! Material Name: Trim powder Size: Approximately 3mm Bulk Density: 0.1 Angle of Repose: 40° Hopper Diameter: 1500φ Discharge Diameter: 400φ 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of foreign matter contamination risk, as strength and durability are crucial. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available. * For more details, please contact us or download the catalog. * Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
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0098 Resolution of powder blockage in a vertical pipe with a diameter of 250 mm.

This is an introduction to a case study on resolving powder blockage in a vertical pipe with a diameter of 250 mm.

A blockage occurred in the vertical pipe (250φ×300L) between the powder feeder for raw material measurement and the raw material hopper, so we installed a Bro-Disk Mini to resolve the issue. In this case, the user had originally installed an air knocker on the upper raw material hopper due to the inherently poor flowability of the powder. However, after changing the source of the raw material recently, blockages began to occur in the vertical pipe below the hopper, leading them to install an air knocker there as well, but it had little effect. Subsequently, they became interested in the Bro-Disk, and after testing it, they achieved a 100% resolution. For blockages in chutes and pipes containing powder, air aeration and vibration-type bridge breakers, as well as the Bro-Disk Mini, are effective. *We have many case studies published on our website. You can check them via the link below.

Company：ミナギ
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0256 Bridge occurrence due to the type of resin pellets... countermeasures implemented.

This is an introduction to the case study of the bridge breaker "Brodisk."

This is an introduction to the implementation case of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impacts or vibrations, which prevents blockages from becoming stronger. Additionally, it does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as its strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *We have many implementation examples posted on our website. You can check them through the link below.

Company：ミナギ
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Elimination of the bridge caused by the butterfly valve effect.

This is an introduction to the implementation case of the bridge breaker "Brodisk."

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impacts or vibrations, preventing strong blockages. Additionally, it does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *We have published numerous case studies on our website. You can check them via the link below.

Company：ミナギ
Price：Other

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0272 Bridge measures for microcellulose fibers

Adopted in wastewater treatment plants! Introducing case studies of solutions by powder handling professionals.

To facilitate the easy discharge of cellulose fibers from the hopper, our bridge breaker has been adopted at wastewater treatment plants. The material this time was cellulose, but it is also used in various fields as a bridge prevention solution for general polymer coagulants. If you are having trouble discharging materials from hoppers or silos, please feel free to consult us. 【Hopper Overview】 ■ Rounded Corner Hopper: Approximately 1200×1200 (Discharge section 400φ) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous examples of implementations. You can check them out via the link below.

Company：ミナギ
Price：Other

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0290 Measures for Hopper Bridge of Rare Earth Materials

Introducing a case study of a Brodisk adopted by a certain chemical company.

A certain chemical company contacted us to request a replacement of their existing bridge breaker (screen type) with a "broad disk" due to its insufficient effectiveness. They wanted to discuss details such as the installation location, so we provided information about the powder and the hopper drawings, based on which we informed them of a reasonable implementation plan, leading to immediate installation. As a result, we received feedback that "the material has been fluidized and the discharge troubles have been resolved." [Overview] ■ Hopper - Dimensions: 800×800 - Discharge section: 150A ■ Powder - Type: Rare earth material - Apparent specific gravity: 0.3 - Particle size: fine powder * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

Company：ミナギ
Price：Other

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Prevention of bridge formation in the rice bran tank.

Easily and cost-effectively solve powder particle rat holes! It is also extremely effective against the bridge phenomenon!

A bridging phenomenon occurred inside the rice bran silo at the rice milling factory, leading to poor discharge of the bran. Traditionally, this issue was addressed using air blast methods or knockers, but for the first time, our company's bridge breaker, the air aeration pad method (Brodisk), has been adopted. This has enabled a more stable extraction of bran compared to before. It easily resolves powder and granular rat holes at a low cost, which cannot be effectively solved by air knockers or electromagnetic or air vibrators. Of course, it is also highly effective against bridging phenomena. If you have any troubles or issues regarding the outflow or discharge of powder and granules, please feel free to consult us first. There are many cases that can be resolved more easily than you might think. [Overview] ■ Silo capacity: 20 m³ ■ Cause of bridging phenomenon: Condensation due to material properties and temperature differences * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0121 Bridge measures for quicklime and activated carbon powder silos

Easily and cost-effectively resolved! Introducing bridge countermeasures!

Our company offers solutions for issues such as bridging, rat holes, and blockages in hoppers and silos for bulk materials. In environmental plants (waste incineration), our air aeration and vibration-type bridge breaker, "Brodisk," is used in various facilities for addressing rat holes and bridging in hydrated lime storage tanks and activated carbon storage tanks. **Key Points of Our Equipment** - The elastic disc (silicone) is crucial in terms of foreign matter contamination risk, and its strength and durability are very important. The silicone disc in our equipment excels in strength and durability. Once you use it, you will understand! - Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. If you have any issues with powder rat holes or powder bridging in existing plants, please feel free to consult us. Most cases can be resolved easily and at low cost. *For more details, please refer to the PDF materials or feel free to contact us.* *Our website features numerous examples of implementations, which you can check via the link below.*

Company：ミナギ
Price：Other

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Elimination of rat holes in the recycled gypsum hopper.

Introducing a case where the rat hole issue in the recycled gypsum hopper has been resolved!

As a measure against rat holes in the hopper of the bulk bag weighing and supply device, we have installed our bridge breaker "Brodisk." For a hopper with a diameter of approximately 1000mm, it is common to install 4 standard Brodisk units (BD-15 type). In this case, although the powder is relatively free-flowing, the moisture content is high, so we installed 8 Brodisk units (BD-15 type) closely. The controller can be the same as the one used for the installation of 4 units, so the total cost is also limited. *For more details, please refer to the PDF document or feel free to contact us. *We have many examples of implementations on our website, which you can check via the link below.

Company：ミナギ
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0132 Measures to Prevent Blockage of Rounded Corner Shots

Effective in resolving dehydration cake blockages! Problem solved with the installation of a Brody disk.

The bridge breaker is often used to prevent rat holes and bridges in bulk materials. There are cases where it is used for dewatered cake-like materials discharged from decanters or filter presses. This time, we received an inquiry to resolve the issue of "dewatered cakes frequently clogging in the vertical rounded chute." Dewatered cakes are considerably more challenging compared to bulk materials, and after explaining past successful cases, we proceeded with testing the "Brodie Disk," which yielded good results. [Overview] ■ Chute dimensions - Upper: 500×500 - Lower: 300A - Height: 500 * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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0145 Preventing Bridge Formation in Siding Board Wood Powder

Prevent the bridging of wood powder in large silo siding boards with a brodie disk!

To prevent bridging of wood powder in the siding boards of large silos, we have adopted our standard bridge breaker "Brodisk" using aeration and vibration. 【Silo Overview】 ■ Dimensions: 7000×4000 ■ Capacity: Approximately 250 m³ ■ Discharge: Two-axis screw feeder 【Operation Method】 ■ The 32 installed Brodisks are sequentially turned ON in groups of eight at four locations. 【Specifications】 ■ Brodisk: BD-15S-B×32 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, as well as the risk of foreign material contamination. Our silicone disks are exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which can be accessed through the link below.

Company：ミナギ
Price：Other

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0154 Bridge elimination at the top of the screw feeder.

Based on past experiences, we provide guidance on suitable installation locations and operating examples for each case!

At the wood biomass-related facility, we resolved the bridging issue occurring at the top of the discharge screw feeder of the wood powder silo by introducing aeration and vibration bridge breakers as proposed by our company. It seems that the customer frequently experienced bridging since the initial installation of the equipment, and only the amount necessary for discharge was fed in to minimize the occurrence of bridging. However, even so, bridging phenomena occurred with a certain frequency, and when it got clogged, it was addressed by poking it from above with a stick. The introduction of the blow disk improved the discharge troubles and freed the operators from the dangerous task of addressing the issue from the top of the silo. 【Overview Conditions】 ■ About the Silo - Approximately 5000mm (depth) × approximately 3000mm (width), with a bifurcated lower part each having a discharge screw. ■ Location of Bridging Occurrence - Between 500-1000mm above the screw. ■ Material - Wood powder, 5mm mesh screened product, moisture content 30-50% (varies by season). * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

Company：ミナギ
Price：Other

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Implementation of bridge measures for dried sludge.

Introducing examples of promoting the discharge of dried sludge from silos in wastewater treatment facilities!

The Brody Disk can be installed in various powder storage tanks, from small hoppers to large silos. This time, we introduced this equipment, the Rat Hole & Bridge Breaker, to facilitate the discharge of dried sludge from the silo at a wastewater treatment facility. [Overview] - Powder Name: Sludge Carbonate - Powder Size: Approximately 2-3 mm, including fines - Moisture Content: About 10% moisture - Silo Diameter: 1400 mm - Hopper Inclination: Approximately 70° - Discharge Outlet Size: 200A - Discharge Mechanism: Rotary Valve [Key Points of This Equipment] - The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what to do. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies, which you can check via the link below.

Company：ミナギ
Price：Other

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0508 Example of Rat Hole Solution for Incineration Ash

Sequentially turn on two Brodisks with a time delay! A case of resolving a problem.

The incineration ash is said to form a rat hole shape in the dust collector hopper, so we would like to introduce a case where our bridge breaker "Brodisk" was adopted as a countermeasure. The arrangement of the Brodisk consists of three units on one side, with a total of 11 units installed, as only one of the four sides has an LS. In this case, the following details were used to resolve the issue. 【Usage Overview】 ■ Hopper dimensions: Approximately 2000×2000 ■ Target material: Incineration ash (quicklime) ■ Existing countermeasure: Air injection in the discharge direction (ineffective against rat holes) ■ Control - The Brodisk is activated sequentially with a time delay, with two units (only one at one location) controlled by a controller that incorporates six solenoid valves. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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0523 Attached to a small hopper for quicklime.

Easy and economical installation! Introducing cases where troubles were resolved by the Brody Disk.

It was reported that a bridge occurs in the small hopper for quicklime, and we installed our BroaDisk. While using a vibrating bridge breaker improved the overall powder surface level, it seems that the outflow issues were not resolved. However, the troubles were easily solved with the BroaDisk. This equipment is easy to install and economical, but placement is important. Please feel free to contact us when needed. 【Case Overview】 ■ Hopper dimensions: approximately 600×600 (2 vertical sides, 2 inclined sides) ■ Discharge: screw feeder ■ Equipment placement: one BroaDisk (standard type) on each inclined surface, totaling 2 ■ Material: a chemical primarily composed of quicklime ■ Storage amount: approximately 100KG *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
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0524 At the recycling plant

Install a total of 12 standard Brodisk units with varying heights, and sequentially turn on the air with a time delay for every two units!

We would like to introduce a case where a BroaDisk was adopted in the additive storage tank of a recycling plant to promote powder flow. It seems that the existing silo of this user had other bridge breakers (air rators) installed, but there were issues including durability, which led to the adoption of our product. A total of 12 standard BroaDisks (BD-15 type) were installed at varying heights, and the BroaDisks are activated in sequence with a time delay, two at a time, using a controller equipped with six solenoid valves. 【Case Overview】 ■ Target Material: Filtration Additive ■ Silo Diameter: φ3000 ■ Discharge Diameter: 200A 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available.

Company：ミナギ
Price：Other

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0546 Solving the bridge of urethane fine powder

We recommend the installation of three blow discs near the discharge area, which has resolved the bridging issue.

We received your consultation regarding the issues during the regular maintenance of the plant. Although there are measures in place to address bridging, such as the installation of knockers and aeration equipment, bridging is occurring further down, and you would like to resolve this during the maintenance. Currently, the bridge breaker is only located in the middle of the cone section, and there are no measures near the crucial discharge area. Therefore, we recommended and installed three Bro-Disk (BD-15) units near the discharge area. As a result, there is no longer a need for manual hammering or similar actions to eliminate bridging, and operations are proceeding smoothly. 【Product Specifications】 ■ Bro-Disk: BD-15S-B x 3 ■ Controller: C-SV1 x 1 *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
Price：Other

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Preventing bridges in PVC silos

There are virtually no instances of manual hammering! A case study on the introduction of bridge breakers.

We received an inquiry regarding a problem with the PVC silo. While verifying measures to address the issue of unstable powder surface affecting the management of storage levels (which is outside our scope), you simultaneously introduced our bridge breaker. Since then, it seems that no bridges have occurred, and manual hammering has become nonexistent. 【Case Summary】 ■Issues (1) The powder surface is unstable, hindering the management of storage levels. (2) Although an air knocker is used, bridges occasionally occur. ■Results - While verifying measures for (1) (which is outside our scope), you simultaneously introduced our bridge breaker. - No bridges have occurred, and manual hammering has become nonexistent. *For more details, please refer to the PDF document or feel free to contact us.

Company：ミナギ
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Prevent wood powder bridging in the hopper of the 0708 bag filter.

A device with excellent cost performance! Proper placement and control are important to achieve results.

We would like to introduce a case where a wood material manufacturer successfully prevented bridging in their dust collection system. They contacted us stating, "Other bridge breakers cannot solve the issue of shelf suspension." We provided them with what we believed to be the best implementation plan regarding the type, arrangement, and control of the Brody disk, along with the associated costs. They were satisfied with the proposal and implemented it immediately. After the implementation, the customer's issues were resolved without any problems. [Case Overview (Partial)] ■ Target Material: Wood Powder ■ Hopper Overview - Dimensions: Approximately 1500×2500 - Discharge Mechanism: Single-axis Screw Feeder *For more details, please download the PDF or feel free to contact us.

Company：ミナギ
Price：Other

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Amazing! 【Measures against powder clogging and blockage】

It is possible to implement powder bridge prevention so easily and at such a low cost.

Air injection and vibration bridge breaker "Brodisk" Outstanding cost performance. [High performance] [Made in Japan] Main models 1. Brodisk Mini BD-08S-B (Elastic disk Ø50) 2. Brodisk Mini BD-08S-W (Elastic disk Ø50) 3. Brodisk BD-15S-B (Elastic disk Ø100) 4. Brodisk BD-15S-W (Elastic disk Ø100) *For specific pricing, please inquire via the link below [Contact us from the web]. You can also feel free to call us. TEL: 06-6777-2777

Company：ミナギ
Price：Other

Other powder equipment
Bridge Breaker

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Bridge Breaker Product List and Ranking from 7 Manufacturers, Suppliers and Companies | IPROS GMS

Bridge Breaker Manufacturer, Suppliers and Company Rankings

Bridge Breaker Product ranking