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Double Valve Product List

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New solution "AIRSWEEP TRI-TRI series"

New solution "AIRSWEEP TRI-TRI series"

Introducing a new solution for powder clogging in the food, beverage, and pharmaceutical industries!

The "AIRSWEEP TRI-TRI Series" is a new solution for powder clogging in the food, beverage, and pharmaceutical industries. The lineup includes "VA-06-TRI-TRI" and "VA-12-TRI-TRI." Additionally, the "Rebuild Kit" includes components such as the valve shaft, spring guide, compression washer, and compression spring. 【Lineup】 ■ VA-06-TRI-TRI ■ VA-12-TRI-TRI *For more details, please refer to the PDF document or feel free to contact us.

  • Dispersion/emulsification equipment/homogenizer
  • Other emulsification and dispersion equipment
  • Double Valve

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Flow Activation System "AirSweep Model VA Series"

Flow Activation System "AirSweep Model VA Series"

Using high-quality steel with a long lifespan! By eliminating rat holes, bridges, and material accumulation, we solve tough discharge issues.

The "AirSweep Model VA Series" is a flow activation system that provides on-demand product flow by solving unresolved issues such as eliminating blockages within containers, cleaning internal surfaces, and improving batch uniformity. Starting with the "Model VA-06," which activates materials with a diameter of 0.61m to 0.91m, we also offer the "Model VA-12" and "Model VA-51." Since it uses air from within the factory, it is highly energy-efficient. 【Features】 ■ The system is mounted on the outside of the container for easy cleaning and maintenance. ■ It uses air from within the factory, making it highly energy-efficient. ■ It can be installed on metal, concrete, fiberglass, or wooden containers. ■ It uses high-quality steel for long lifespan. *For more details, please refer to the PDF document or feel free to contact us.

  • Emulsifier/Disperser
  • Double Valve

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Material Activation System "AirSweep Straight Shooter"

Material Activation System "AirSweep Straight Shooter"

Uses high-quality steel with long lifespan! It disperses accumulated substances by emitting a very powerful and concentrated air pulse.

The "AirSweep Straight Shooter" is a product designed for applications that require a linear air wave to reach areas inaccessible with the standard AirSweep's 360-degree pulse pattern and activate materials. Available in all standard AirSweep sizes (3/4", 1-1/2", 2"). The patented design features only one moving part, allowing for resealing immediately after the pulse, preventing clogging and material buildup. 【Features】 ■ The system can be installed both inside and outside of silos ■ Uses energy-efficient factory compressed air ■ Can be installed in metal, concrete, fiberglass, and wooden silos ■ Made with high-quality steel for long lifespan ■ Prevents clogging and material buildup *For more details, please refer to the PDF document or feel free to contact us.

  • Other powder equipment
  • Powder Conveyor Device
  • Double Valve

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Feedback from pressure switches in highly reliable control systems.

Feedback from pressure switches in highly reliable control systems.

Explaining two frequently asked questions regarding the integration of valves into safety systems!

A typical application of the DM2 series C valve is to cut off the compressed air energy supplied from the air inlet while dissipating the energy on the secondary side of the valve. When safety events occur, such as the opening of guard doors or the operation of emergency stop devices, this valve dissipates the downstream pressure of the system and removes the pneumatic energy. There are two common questions regarding the integration of this valve into safety systems. "Why does the valve not have two feedback switches for monitoring by the safety system?" "How should the downstream pressure be monitored by the safety system?" To answer these two questions, some information about the valve's functionality is necessary. We provide a detailed explanation in this document, so please take a look. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other safety equipment
  • valve
  • Double Valve

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[Data] Safety + Machine Operating Time = Money

[Data] Safety + Machine Operating Time = Money

Lockout/tagout-related standards help improve productivity and profitability while prioritizing safety.

Many people consider compliance with safety standards to be a cost without benefits. However, safety standards related to lockout/tagout can help promote safety while improving productivity. Safety and production uptime are equivalent to money. Single Point Lockout (SPLO) is a method that reduces the number of lockout locations, and by incorporating SPLO, compliance with standards is achieved, leading to real savings and benefits. This document provides a detailed explanation, so please take a look. [Contents] ■ Standard Practices ■ Getting Out of a Jam *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety equipment
  • valve
  • Double Valve

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Improving safety and productivity simultaneously.

Improving safety and productivity simultaneously.

Collaboration with partners creates benefits for customers! Information on the collaboration between safety controllers and valves, among other topics.

Manufacturers are showing a greater understanding of machine safety requirements than ever before. They want to provide safe machines for their employees while maintaining productivity, and many are utilizing methods such as safety-integrated controls to improve productivity while protecting workers. For example, Schneider Packaging Equipment Co., Inc. collaborates with our safety valve manufacturer, Ross Controls, to design integrated safety systems for Schneider Packaging's machines, enabling operators to perform daily repetitive tasks safely. This document provides a detailed explanation, so please take a moment to read it. [Contents] ■ Collaboration with partners creates customer benefits ■ Coordination between safety controllers and valves ■ One swift action ■ Working hand in hand *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety equipment
  • valve
  • Double Valve

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[Information] CC4 Series Valve Integration Guide

[Information] CC4 Series Valve Integration Guide

Introducing the integration guide for the CC4 safety cylinder control and stop double valve!

ROSS Controls offers a variety of safety valves used for various safety functions such as safe exhaust, safe return of cylinders, and safe cylinder control/stopping (load holding). This document focuses specifically on the ROSS Controls "4/3 CC4 Series Valve." This series is utilized for safe cylinder control/stopping functions and uses magnetic proximity sensors (PNP) to provide feedback to an external monitoring safety control system. Please take a moment to read through it. [Contents (partial)] ■ General information about the valve ■ Introduction ■ Pulse testing ■ Stopping time ■ CC4 wiring (pin arrangement) *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety equipment
  • valve
  • Double Valve

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[Instruction Manual] High Control Reliability Double Valve 'CC4 Series'

[Instruction Manual] High Control Reliability Double Valve 'CC4 Series'

"Publication of prerequisites for using this product" and "technical specifications"!

This document is the instruction manual for our high control reliability double valve "CC4 Series," which is used for safety control and load retention. It includes "Safety Precautions," as well as information on "Package Contents," "Service, Repair, and Maintenance," and more. Important information is provided to safely and properly assemble and test the product, so please be sure to read it. 【Contents (partial)】 ■ About this document ■ Safety precautions ■ Product identification ■ Prerequisites for using this product ■ Package contents *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety equipment
  • valve
  • Double Valve

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[Instruction Manual] High Control Reliability Double Valve 'M35 Series'

[Instruction Manual] High Control Reliability Double Valve 'M35 Series'

"Product identification" as well as "package contents" and "test operation and usage" are included!

This document is the instruction manual for the high control reliability double valve "M35 Series" for safe exhaust (release) control. It includes "Safety Precautions," as well as "Prerequisites for Using This Product" and "Technical Specifications." Important information is provided for safely and properly assembling and testing the product. We encourage you to read it. [Contents (partial)] ■ About this document ■ Safety precautions ■ Product identification ■ Prerequisites for using this product ■ Package contents *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety equipment
  • valve
  • Double Valve

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Energy isolation system: Electricity, pneumatic, and hydraulic all in one place!

Energy isolation system: Electricity, pneumatic, and hydraulic all in one place!

Multi-zone energy (electric, pneumatic, hydraulic) isolation system! It is called single point lockout in Europe and America.

The "ElectroGuard Energy Isolation System" provides a new level of machine safety by using a third-party certified system design that ensures all energy sources are quickly isolated every time a lockout is performed. The "ElectroGuard EIS System" is capable of isolating electrical, pneumatic, and hydraulic energy for each zone of a machine system that consists of an entire machine or multiple zones. This system receives a single input at a remote lockout station, executes all energy isolation procedures including verification, and then the locking is performed by the operator or maintenance personnel. 【Benefits】 ■ Reduction of downtime incidents ■ Increased productivity ■ Establishment of procedure standards across the facility ■ Improved operational accuracy of the plant through downtime communication ■ Ease of regulation, procurement, setup, and maintenance *For more details, please refer to the PDF materials or feel free to contact us.

  • Other safety equipment
  • Double Valve

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Air Sweep: A New System for Resolving Material and Powder Blockages (Numerous Materials Available)

Air Sweep: A New System for Resolving Material and Powder Blockages (Numerous Materials Available)

As an alternative to knocker vibrators! Highly effective for "difficult-to-discharge materials" such as wet powders, viscous powders, and bulk materials. Also aimed at preventing occupational accidents.

"Air Sweep" is a system that solves clogs in containers used for storing materials and powders by injecting high-pressure, large-volume compressed air or inert gas along the inner walls of the container. This process lifts and stirs the materials adhered to the walls. <We completely solve the following issues!> - Slow discharge leading to decreased productivity - Discharge stops, causing product quality variations - Risk of workplace accidents - Unnecessary labor costs - Noise issues from knockers and vibrators It demonstrates high effectiveness even for difficult-to-discharge materials such as wet powders, viscous powders, and lumped materials. It is also designed with hygiene considerations, making it suitable for applications in the food industry. 【Features】 ■ Effective for difficult-to-discharge products that cannot be resolved by vibrators, knockers, or blow discs ■ Resolves clogs inside the container and cleans the internal surfaces ■ Addresses issues such as bridging, arching, and rat holes ★ We offer improvement proposals ★ If you provide the following information, we will submit an "Improvement Proposal" summarizing product selection and effective installation methods for the container. - Material name - Container drawings (hand-drawn or punch diagrams are acceptable) - Available air (gas) pressure

  • Pneumatic Equipment
  • Double Valve

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[Example] A method for resolving cement material clogging, more effective than a blaster.

[Example] A method for resolving cement material clogging, more effective than a blaster.

By bursting sequence-controlled compressed air at intervals of 10 to 15 seconds, the material is lifted off the wall and stirred, completely solving the material clogging problem!

**Problem** In cement manufacturing, crushed stone is mixed with iron ore and fly ash and melted in a kiln at a high temperature of 2700 degrees. One of the byproducts of this process is clinker. Clinker consists of gray marble-sized balls that pass through a cooler, are crushed, and mixed with other materials to be used as a binder in cement. Clinker is sticky at high temperatures and prone to wear, making it easy to adhere to containers and chutes. Heidelberg Cement attempted to blast the blocks with two air blasters, but it was unsuccessful. To solve this problem, human intervention was still necessary. "We were breaking up the material in the tube with long sticks." **Solution** Heidelberg Cement needed a more reliable material flow activation device that could eliminate all clumps of material. *For more details, please refer to the PDF document or feel free to contact us.*

  • Powder Supply Device
  • Double Valve

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Data "Safety Return Double Valve RSe Series"

Data "Safety Return Double Valve RSe Series"

Providing various safety valves! 5/2 RSe series safety return double valve integration guide.

We provide various safety valves for a range of safety functions (safe exhaust, safe return, safe load holding, load stopping). This document focuses specifically on the "5/2 RSe series valve." This series is utilized for the safe cylinder return function and outputs feedback to an external monitoring safety control system using a magnetic proximity sensor (PNP). [Contents (partial)] ■ Introduction ■ Pulse Testing ■ Notes for Calculating Safety Distances ■ RSe Wiring (Pin Arrangement) ■ Pilot Supply Conversion *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety equipment
  • valve
  • Double Valve

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Data "Safety Pressure Selection Application RSe Series Valve"

Data "Safety Pressure Selection Application RSe Series Valve"

Guidelines for connecting, operating, and monitoring the 5/2 RSe for safe pressure selection applications!

This document is an integration guide for the safety pressure selection application of the "5/2 RSe Series Double Valve." We offer various safety valves for a range of safety functions, including safe exhaust, safe return of the cylinder, safe load holding, and load stopping. The document includes information on "pulse testing," "monitoring of failure in operation," and "global locations." [Contents (partial)] ■ Introduction ■ Pulse Testing ■ Notes for Calculating Safety Distance ■ RSe Wiring (Pin Arrangement) ■ Pilot Supply Conversion *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety equipment
  • valve
  • Double Valve

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Data: "Hydraulic Dual-Type Shut-off & Load Holding Safety Valve System"

Data: "Hydraulic Dual-Type Shut-off & Load Holding Safety Valve System"

Focusing on the HDBH series valve system! Explaining direct solenoid operation and more.

This document is the integration guide for the "HDBH Series Valve System." This series is utilized for dual safety hydraulic shut-off and load-holding functions, using an inductive position switch (PNP) to output feedback to an external monitoring safety control system. It includes information such as "stop time for calculating safety distance," "normal leakage during off state," and "evaluation test procedures for valve operation and external monitoring logic." Please take a moment to read it. [Contents (partial)] ■ Introduction ■ Pulse Test ■ Stop Time for Calculating Safety Distance ■ HDBH Wiring (Pin Arrangement) ■ Direct Solenoid Operation *For more details, please refer to the PDF document or feel free to contact us.

  • Other safety equipment
  • valve
  • Double Valve

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Reference Data on Aerodynamics

Reference Data on Aerodynamics

Principles of Pascal and absolute pressure! Publication on basic aerodynamics terminology!

This document introduces reference data in aerodynamics. "Aerodynamics" is the study of the mechanical properties of gases. In industrial applications dealing with gases, compressed air is commonly used, and the mechanical properties of interest are pressure, volume, and temperature. This document discusses the relationships between these properties and some basic terminology in aerodynamics. We encourage you to read it. [Contents (partial)] ■ Principles of aerodynamics ■ Explanation of terms used ■ Valve response time ■ Flow coefficient ■ Standard tests *For more details, please refer to the PDF document or feel free to contact us.

  • valve
  • Pneumatic Equipment
  • Double Valve

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Not only eliminating bridges, but also making container cleaning easy!

Not only eliminating bridges, but also making container cleaning easy!

Save time and costs at various stages of production! Here is a case study of a manufacturer of infant formula.

This document introduces a case study of an infant formula manufacturer that installed "Air Sweep USDA 135 and 185" and "Straight Shooter" in the containers of mixers, vacuum receivers, sieving machines, and packaging lines. Air Sweep is a material activation system that can be used for both improving material flow and cleaning containers, saving time and costs at various stages of production. We encourage you to read it. [Contents] ■ Problems faced ■ Solutions ■ Results ■ How Air Sweep works *For more details, please refer to the PDF document or feel free to contact us.

  • valve
  • nozzle
  • Double Valve

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Air Sweep Material Activation System Case Study: Solutions for an Aviation Service Company

Air Sweep Material Activation System Case Study: Solutions for an Aviation Service Company

The flow of materials has changed 100%! Measures against loss of control and engine fire incidents in de-icing operations of critical airport facilities.

This document presents a case study of an airline service company that supports de-icing of critical facilities such as gates and ramps at over 100 airports in the United States. Before de-icing the runway, the company needed to clear material blockages. As a result, they installed more "air sweep units" in the business areas targeting other airlines, including major airlines and courier services. ★ For more details, please refer to the PDF. Feel free to contact us for further information.

  • valve
  • nozzle
  • Double Valve

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First public release! Free distribution of the Fluid Machinery Safety Guidebook for Oil Pneumatics (Total 96 pages)!

First public release! Free distribution of the Fluid Machinery Safety Guidebook for Oil Pneumatics (Total 96 pages)!

Full of information such as international standards to refer to, methods for risk assessment, oil and pneumatic risk reduction measures for various applications, and equipment selection flowcharts.

"Machine safety" refers to the efforts to avoid accidents and disasters that may occur when using machinery through machine design. Even if there are operator mistakes, erroneous operations, or failures of the machinery itself, if the design and equipment are implemented with these risks in mind, it becomes possible to reduce the risk of accidents. ~The Importance of Risk Assessment for Pneumatic and Hydraulic Equipment~ In production facilities and various machines, pneumatic and hydraulic energy is widely utilized in addition to electricity. For example, even if electrical control devices are established for safety, if the final drive device, which is the pneumatic or hydraulic equipment, breaks down, the facility may become unsafe. This document introduces international standards to refer to for preventing machine disasters in hydraulic and pneumatic equipment, methods for risk assessment, key points for risk evaluation, and specific measures to reduce hydraulic and pneumatic risks, all in a comprehensive 96-page volume. [Contents (Excerpt)] ■ International standards related to pneumatic and hydraulic safety ■ Safety construction process ■ Risk assessment ■ Selection of safety functions ■ Selection of pneumatic safety valves ■ Selection of hydraulic safety functions ■ Safety design ■ Design verification And more.

  • Injection Molding Machine
  • Double Valve

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[Case] Solving cement blockage with air sweep.

[Case] Solving cement blockage with air sweep.

In the Philippines, where humidity is very high, cement materials that had solidified due to moisture in the air were being knocked out of silos, but that is no longer necessary!

Air Sweep instantaneously releases compressed air in a 360-degree direction along the inner walls of the material container, powerfully resolving strong powder blockages. This case introduces the resolution of blockage issues at a cement plant in the very humid Philippines. Due to the high moisture content in the air, which solidified the cement material, knockers and vibrators were introduced, but ultimately, workers had to "hammer the silo." As a countermeasure, 12 units of the Air Sweep model VA-51 were installed. The blockage problem that had troubled the company for years was resolved in just four days! Furthermore, the "noise" problem associated with knockers and vibrators was also eliminated. This customer plans to expand the energy-efficient Air Sweep to other plants as well.

  • Pneumatic Equipment
  • Other powder equipment
  • Double Valve

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[Technical Brochure] Free Distribution of the Oil and Pneumatic Machinery Safety Guidebook (Total 96 Pages)!

[Technical Brochure] Free Distribution of the Oil and Pneumatic Machinery Safety Guidebook (Total 96 Pages)!

Full of information such as international standards, methods and precautions for risk assessment, examples of risks associated with oil and pneumatic equipment, and a selection flowchart for oil and pneumatic equipment.

Many labor accidents, such as those involving machinery entrapment, occur not during operation but during maintenance or adjustment of the machinery. During maintenance or adjustment, safety covers may be removed, and if the machinery operates unexpectedly, workers are exposed to significant danger. Risk assessment needs to consider not only operational scenarios but also maintenance and adjustment situations. In addition to electricity, "oil and pneumatic energy" is widely used, and risk assessments must take all forms of energy into account. This document serves as a guide to international standards for reducing the risk of labor accidents caused by oil and pneumatic energy, as well as methods for risk assessment and key points for risk evaluation, all presented in a substantial 96 pages. 【What is machine safety?】 It is the concept of reducing the risk of labor accidents (machine accidents) by designing equipment that anticipates risks associated with "operator mistakes or misoperations" and "failures of the machinery itself." 【Contents】 ■ International standards related to oil and pneumatic safety ■ Safety construction process ■ Risk assessment ■ Selection of safety functions ■ Selection of pneumatic safety valves ■ Selection of hydraulic safety functions ■ Safety design ■ Design verification, etc.

  • Injection Molding Machine
  • Double Valve

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