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Elastic disc Product List

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0393 Cement silo discharge section

0393 Cement silo discharge section

A case where this Brody disk was introduced due to concerns about blockages in the discharge section of the cement silo.

This is a project that was adopted through the introduction of a consulting company specializing in environmental-related systems. Concerns were raised about potential blockages at the discharge section of a newly constructed cement silo, leading to the introduction of our Brody Disk. As there were significant concerns from the user regarding the new plant installation, we lent them a sample of our equipment. After the plant began operation, they reported that the initial concerns were completely unfounded and provided high praise for its performance. 【Overview】 ■ Silo Diameter: 2500φ ■ Discharge Section: 250φ×2 Ports 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is crucial in terms of the risk of foreign matter contamination, so strength and durability are very important. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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0426 Compatible with fluorine rubber blow discs mini.

0426 Compatible with fluorine rubber blow discs mini.

In applicable devices, all silicone is not usable! We have adopted a fluororubber blow disk mini.

This is an inquiry regarding bridge measures for a 350Ø small hopper. The user indicated that "all silicone is not applicable for the equipment," so we provided samples of products made from either EPDM or fluororubber. The user evaluated these and ultimately adopted the fluororubber blow disk mini. The effectiveness of the crucial bridge measures is, of course, "OK." 【Overview】 ■ Hopper diameter: 350Ø ■ Discharge diameter: 100Ø ■ Contents: Name undisclosed (Loose density 0.5, particle size approximately 100μm, hygroscopic) ■ Configuration: Two blow disk minis installed in two tiers (The lower and upper tiers are positioned 90° apart) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples. You can check them via the link below.

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0425 Solving the bridge for sawdust (fuel)

0425 Solving the bridge for sawdust (fuel)

This is an example of installing a Brody disk to address the issue of poor discharge of sawdust.

A machinery device manufacturer has consulted us, expressing concerns about ongoing troubles with past projects, asking if there is anything that can be done. The customer requested to install not only at the bottom of the hopper but also at the top, based on their own experience, and we installed 8 units. After installation, we received feedback that the discharge issues were completely resolved. 【Overview】 ■ Hopper to be installed ・1200×1200 (Capacity: 2.5m³) ・2-sided slope (slope 60°) ・Screw discharge 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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0439 Attached to vehicle-mounted bag filter

0439 Attached to vehicle-mounted bag filter

Easily suppress bridges with the combined effect of aeration and the vibration of rubber discs!

We would like to introduce an example of our vehicle-mounted bag filter. Due to various constraints for vehicle use, it was reported that the repose angle of the hopper could not be sufficiently secured, leading to bridging issues. As a result of adopting our equipment as a countermeasure against bridging in the vehicle-mounted dust collector hopper, we achieved effective results and customer satisfaction. 【Overview】 ■ Hopper diameter: Approximately 1600Φ ■ Discharge diameter: 400Φ ■ Hopper repose angle: Approximately 55° ■ Target suction materials: Fly ash, etc. 【Key Points of Our Equipment】 ■ The elastic disc (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disc of our equipment excels in strength and durability. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous examples of implementations. You can check them via the link below.

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0474 Elimination of bridges in high humidity sites.

0474 Elimination of bridges in high humidity sites.

Introducing a Brody disk for wastewater treatment facilities! Easily resolves bridges and rat holes.

When the humidity at the site increases, bridges frequently occur. Here, we would like to introduce a case where measures were taken to address this issue. Two Brody Disk Minis were installed opposite the square hopper, and a controller (C-SV1) with one solenoid valve was used to provide intermittent aeration for both units simultaneously. In general, for fine powders with poor fluidity, the air ON time is often set to around 3-5 seconds. However, in this case, 1-2 seconds yielded good results. 【Case Overview】 ■ Application: Wastewater treatment equipment ■ Target material: Bio-coagulant (similar to wood chips) ■ Hopper: Approximately 250 mm square 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

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0488 Rice milling tank residual grains, removal

0488 Rice milling tank residual grains, removal

Prevent damage to the hopper! Introduction of measures to address residual grains at the corners of the corner hopper and the adhesion of bran to the hopper walls.

This is a case where a brody disk was installed as a measure against residual grains in the corners of the hopper and the adhesion of bran to the hopper walls. The customer considered introducing this equipment, stating that "while the residual rice can be addressed with hammering, it damages the hopper's surface, and measures against bran adhesion must also be considered." Initially, they requested to confirm the actual equipment, so we sent a sample of the equipment and then discussed its placement before proceeding with the introduction. 【Overview】 ■ Hopper Size: 1000×1000 ■ Discharge Outlet Size: 150×150 ■ Target Material: White rice (bran adhering to the inner surface of the hopper) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

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Clogging of crushed elastomer (TPO) products.

Clogging of crushed elastomer (TPO) products.

The results are very good! I would like to introduce a case where a total of 3 items were adopted.

The customer contacted us requesting to borrow a "Broady Disk Mini" because the crushed material was getting stuck in the hopper. Since the hopper in question was a small rectangular hopper, we prepared and sent four units of the Broady Disk Mini "BD-08S type" for the customer to try out. There was a viewing window on one side of the hopper, so after installing one Broady Disk Mini on each of the two opposing sides of the remaining three sides and testing it, it was concluded that while there was an effect, it would be even better to install one on the last side as well. As a result, a total of three units were adopted, and the outcome was very favorable. 【Case Summary】 ■ Subject: Olefin-based thermoplastic elastomer crushed material (2mm to powder) ■ Hopper: Approximately 200×300 *For more details, please refer to the PDF document or feel free to contact us.

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0515 Resolve the blockage in the transport piping.

0515 Resolve the blockage in the transport piping.

Powder blockage in transport piping! Introducing a case study where the Brody Disk Mini was adopted.

We received a request from a customer stating, "Due to powder blockage in the transport piping, we would like to borrow 2-3 Brody Disk Minis." After installation and testing by the user, the blockage was resolved. However, at the same time, blockage occurred in another part of the same piping, so ultimately, by adding installations in this location as well, the problem was resolved, and the equipment was adopted. 【Case Overview】 ■ Target Material: Quicklime ■ Piping Overview ・Approximately φ150 ・Vertical to inclined 60° to vertical ■ Installation Position: Avoiding the lowest point on the circumference of the piping in the inclined section 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

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The silicone disc boasts excellent durability.

The silicone disc boasts excellent durability.

Preparation of sample pieces is also possible! Here are examples of cases where the Brody disk and controller have been adopted.

We received an inquiry from a plant contractor expressing concern about "the possibility of a bridge forming with the feed (powder), but we are also worried about the durability of this equipment." The elastic disk (silicone disk) of this equipment is made from a very special silicone rubber, which we believe boasts overwhelmingly superior durability compared to general silicone rubber. This customer has also struggled with other products in the past, but despite a considerable amount of time having passed since adopting our equipment, they have been using it without any issues. 【Usage Conditions】 ■ FRP Silo ・ Diameter: φ2000 ・ Discharge Diameter: φ300 ■ Control ・ Eight blow disks are turned on sequentially with a time difference of two each (controlled by a controller with four built-in solenoid valves). *For more details, please refer to the PDF document or feel free to contact us.

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0530 Delivery to the manufacturer of quasi-drugs: Brody Disk Mini

0530 Delivery to the manufacturer of quasi-drugs: Brody Disk Mini

Special Brody Disk Mini! Various documents requested by the customer will also be submitted in accordance with the delivery.

We have delivered to the manufacturer of quasi-drugs. This user has already been using the Brodisk (standard specification) and has received positive feedback. This time, they consulted us about adopting the Brodisk for another manufacturing device (quasi-drug production), and we provided them with a special specification product that has a proven track record with pharmaceutical manufacturers. For a φ500 hopper, it is possible to consider installing two Brodisk units instead of the Brodisk Mini, but the user expressed a desire to minimize the amount of air used as much as possible, so we decided to install four Brodisk Mini units. The Brodisk Mini uses about 1/5 the amount of air compared to the Brodisk, meeting the conditions, and the results were satisfactory. [Overview of the hopper for installation] ■ Diameter: φ500 ■ Discharge section: φ150 ■ Discharge device: Special choke valve *For more details, please refer to the PDF document or feel free to contact us.

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0536 Advice on residual measures for eccentric hopper.

0536 Advice on residual measures for eccentric hopper.

You tried setting the air pressure to 0.3 MPa or higher and the air ON time to about 5 seconds!

As a measure to address the powder residue on the gentle slope side of the off-center hopper, it has been adopted by a chemical company. We received a call from a customer who said, "It's not working well," and when we inquired about the operating conditions, they mentioned that the air pressure was 0.1 MPa and the air ON time was about 0.5 seconds. We then advised them to first try increasing the air pressure to above 0.3 MPa and extending the air ON time to about 5 seconds. With these conditions, the problem was resolved immediately. If they need to reduce the air consumption, they will need to decrease the air pressure and ON time from these conditions. 【Product Specifications】 ■ Blowing Disk: BD-15S-W, 3 units ■ Controller: C-SV1, 1 unit *For more details, please refer to the PDF document or feel free to contact us.

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Improvement of the difficulty in discharging mixtures of seeds and fertilizers.

Improvement of the difficulty in discharging mixtures of seeds and fertilizers.

Guidance on compatible models and equipment layout! A rental test was conducted, and there are cases where the results were favorable leading to implementation.

We received an inquiry stating that the mixture of seeds and fertilizer cannot be discharged from the hopper due to being wet. We have not seen the actual item, but you sent us a hopper diagram, and we provided guidance on suitable models and equipment layout, and you conducted a test using our equipment. The results were favorable, leading to the decision to implement it. 【Hopper Overview】 ■ Hopper Diameter: Ø500 ■ Cone Section Inclination: Approximately 60° ■ Discharge Section: 65A piping (two locations at the bottom of the cone section) 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. Our silicone disk has excellent strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

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At the plant of the industrial waste disposal contractor.

At the plant of the industrial waste disposal contractor.

Installed 12 Brodisk BD-15S-B units! Introducing a case that solved discharge troubles.

This is a case where a customer who installed our product in a cement silo a few years ago consulted us due to a discharge issue occurring at a different factory, leading to a repeat adoption. For specific layout and control examples, please inquire. Additionally, we can provide reasonable implementation proposals that take into account the contents and various conditions. Although the Brody disk is a simple device, the layout is important, so please feel free to consult us. 【Case Overview】 ■ Target Material: Fly Ash ■ Silo Overview - Diameter φ2000 - Discharge at φ400 in 2 locations * The upper part of the φ400 discharge outlet is vertical on one side and has a steep slope on the opposite side. ■ Installation Quantity: A relatively small number, with 12 units installed. * For more details, please refer to the PDF document or feel free to contact us.

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Installed in the hopper for PVC powder.

Installed in the hopper for PVC powder.

The purpose is to ensure thoroughness, especially since it is not a case of concern regarding the bridge, so it is installed only near the discharge area!

This is an order received from a plant engineering company. The reasons for adopting the "Brodie Disk" include "the schedule is tight, so we want to be thorough" and "there are cost benefits." If you provide us with various conditions, we can guide you to suitable models and configurations that meet your objectives. Please feel free to contact us. We also accept phone inquiries. 【Adoption Overview】 ■ Hopper Size: 1200×1200 ■ Discharge Part Size: 150×150 ■ Contents: PVC powder ・ Particle Diameter - Average approximately 100μm ・ Bulk Density - Loose 0.5, Firm 0.6 ■ Equipment Configuration: One on each side (total of 4) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available.

  • Mixer/agitator
  • Elastic disc

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0601 Attached to the hopper dryer

0601 Attached to the hopper dryer

If you send us the hopper drawings, we can provide guidance on a reasonable layout, etc.!

We received a consultation from a customer stating, 'Occasionally, a bridge forms inside the hopper, making it impossible to transport.' First, they expressed a desire to see the 'broad disk,' so we promptly sent them the actual product for confirmation. After that, we inquired about their usage conditions and provided guidance on the model and configuration of our equipment, which they have since implemented, and the results have been favorable. [Summary of Conditions] ■ Target Material: Elastomer ■ Shape: Rounded Corner Pellets ■ Hopper Diameter: Φ600 ■ Lower Discharge Diameter: Φ100 [Key Points of Our Equipment] ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of our equipment excels in strength and durability. I believe you will understand this once you use it! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
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0609 Resolving compressed clogging

0609 Resolving compressed clogging

Affordable with good cost performance! Solve fine particle clogging with the Brodisk.

We would like to introduce an example of resolving powder clogging caused by long-term storage after feeding materials into the hopper. While the flowability is good shortly after feeding, the powder surface decreases over time, resulting in a significantly compacted state. After installing this equipment, discharge was smooth. We first lent out the actual product for confirmation, and it was immediately adopted. 【Case Overview】 ■ Contents: Chemicals (particle size is undisclosed, but very fine particles) ■ Hopper: Φ1000 ■ Discharge diameter: 125A ■ Configuration: 4 broad disks arranged in a staggered manner (2 each) ■ Control: Manual air ON during material discharge 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

  • Mixer/agitator
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Elimination of zinc oxide bridge and residue.

Elimination of zinc oxide bridge and residue.

Bridge measures and residual measures for hopper corners! A case of repeat adoption.

We would like to introduce a case where our "Broad Disk" was adopted. "We installed the Broad Disk Mini in a small hopper (Ø300) and it performed exceptionally well, so we would like to resolve the discharge issues of another hopper with this device," was the consultation we received. Although the user already understood our device, the size of the hopper was completely different from the existing one, so after detailed discussions, they decided to adopt it again. 【Case Overview】 ■ Purpose: Bridge prevention & residual measures for the four corners of the hopper ■ Hopper Dimensions: 1000×1000 ■ Contents: Zinc oxide (particle size approximately 1-2 microns) 【Key Points of Our Device】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disk has excellent strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
  • Elastic disc

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0679 Corner hopper residual measures (rice flour)

0679 Corner hopper residual measures (rice flour)

A case where the residual rice flour in the four corners of the corner hopper was resolved through aeration using this product.

We would like to introduce a case study where our "Brodisk" was installed. Although the hopper has a sufficient incline, rice flour remains in the four corners of the corner hopper. This was resolved through aeration using our product. For control, we intermittently turned on the air for eight Brodisks in pairs using the C-SV4 controller, which has four built-in solenoid valves. 【Case Overview (Partial)】 ■ Hopper Overview - Upper Dimensions: 1800×1800 - Discharge Dimensions: 700×700 - Hopper Incline: Just under 70 degrees ■ Contents - Rice Flour 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of our equipment excels in strength and durability. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please download the PDF or feel free to contact us.

  • Mixer/agitator
  • Elastic disc

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0699 Elastic disk: Delivery of the Byton Brody Disk Mini.

0699 Elastic disk: Delivery of the Byton Brody Disk Mini.

Replace the material of the elastic disk with the standard specification of special silicone, and we would like it to be made of fluororubber (Viton)!

We would like to introduce a case study regarding the delivery of the Baiton Brodisk Mini. We received an inquiry from a customer in the electronic components industry stating, "We are unable to effectively resolve the clogging of powder materials (bridging phenomenon). Hitting it with a resin hammer has no effect, and using a vibrator only compresses the powder further. How can we prevent the bridging of the powder?" The results of the implementation have been favorable. Since it is a measure using air aeration, the powder does not become overly compacted, and there is no damage to the hopper. [Container Details] ■ Eccentric Hopper ■ Diameter: Φ350 ■ Outlet Diameter: Φ50 ■ Inclination Angle (gentle slope side): 60° ■ Inclination Angle (steep slope side): vertical *For more details, please download the PDF or feel free to contact us.

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0706 Example of adopting a metal detector-compatible broad disk in a food factory.

0706 Example of adopting a metal detector-compatible broad disk in a food factory.

Compliant with food hygiene testing! A model designed to be detected by metal detectors and X-ray inspection machines.

We would like to introduce a case where a "Brodisk" equipped with an elastic disk that reacts to metal detectors was adopted in a food factory handling powdered tea. This model is designed to detect the elastic disk in the event that it breaks and contaminates the product, using metal detectors or X-ray inspection machines. The elastic disk used in the Brodisk compatible with metal detectors complies with food hygiene testing standards. If you require a test report, please let us know when you place your order. 【Case Overview】 ■ Target Product: Powdered Tea ・ Particle Size: Approximately 10μm ・ Bulk Density: Approximately 0.2-0.3, but can be 0.4-0.5 when compacted ■ Installation Location: Bottom of the storage hopper (to prevent clogging at the supply section to the spring conveyor) *For more details, please download the PDF or feel free to contact us.

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