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Impulse welder - List of Manufacturers, Suppliers, Companies and Products

Impulse welder Product List

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Tabletop Impulse Welder

Space-saving and ideal for welding small products (works) from one to several points!

The "Tabletop Impulse Welder" is a compact automatic welding machine that can be installed in small spaces such as on a workbench. It is ideal for welding small workpieces with 1 to several welding points. We manufacture custom-made devices tailored to the customer's specifications. Generally, it can weld common thermoplastic resins, but special tips may be required depending on the type of resin, the presence of glass fillers, and the shape of the welding points. Additionally, there may be cases where welding is difficult depending on the type of resin, so please consult us in advance. For more details, please download the catalog or contact us.

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Stationary Impulse Welder

Ideal for welding large products (works) with many melting points!

The "Stationary Impulse Welder" is a multi-point type that can achieve reliable welding of multiple points simultaneously in a short time. We can manufacture custom-made devices tailored to your specifications. Options include single-shot specifications, turntable specifications, and slide table specifications. We can also produce general-purpose machines with interchangeable jigs. Welding is possible with common thermoplastic resins, but special tips may be required depending on the type of resin, the presence of glass fillers, and the shape of the welding area. Additionally, there may be cases where welding is difficult depending on the type of resin, so please consult us in advance. For more details, please download the catalog or contact us.

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Impulse Welder Application Example: Resin + Resin

Achieving stronger welding by melting and bonding both resin + resin (homogeneous materials)!

By deepening the melting process and melting the resin, the resins can fuse together, resulting in good sealing properties. Examples include automotive door trims, deck side trims, pillars, and computer mice. If you send us a sample, we can conduct experiments and prototypes using our experimental equipment. For more details, please download the catalog or contact us.

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Impulse Welder Application Example: Hole Sealing

You can use an impulse welder for hole sealing!

We can seal the holes of blow molding nozzles and other similar applications. We have examples of processing blow molding nozzles, relay cases, and electrode holes in FFS methods. If you send us a sample, we can conduct experiments and prototypes using our experimental equipment. For more details, please download the catalog or contact us.

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Impulse welder application example: Lens outer circumference riveting

You can use the impulse welder for lens outer circumference riveting!

It can be fixed by thermally fastening the outer rib of the lens. There is no play or rotation. There are examples such as fixing camera lenses and metal parts. If you send us a sample, we can conduct experiments and prototypes using our experimental equipment. For more details, please download the catalog or contact us.

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Impulse welder application example embedding

You can use an impulse welder for nut embedding!

You can embed a nut with a flange and seal holes. There are examples such as mobile phone cases. If you send us a sample, we can conduct experiments and prototypes using our testing equipment. For more details, please download the catalog or contact us.

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Impulse Welder Application Example: Flat Head Chip Welding

With a flat head tip, welding that does not protrude from the product surface is possible!

With a flat head heat chip, it is possible to create a rivet where the C surface cut or the embossed part and the welded head do not protrude from the surface. This is used for mounting iron plates on the back of keyboards and for attaching battery terminals. If you send us a sample, we can conduct experiments and prototypes using our experimental equipment. For more details, please download the catalog or contact us.

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Handheld Impulse Welder MIW81 Series

In addition to the clip type, it is possible to integrate hand presses, robots, and equipment by using the slide unit (our original mechanism).

The "Handheld Impulse Welder MIW81 Series" is a compact size that can be used anywhere by anyone, as long as there is compressed air (0.5MPa) and a power source. It is used for welding a single boss point. The welding temperature can be set, making it easy to establish welding conditions for different resins. We have demo units available for loan. For more details, please download the catalog or contact us.

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Plastic welding impulse welder

No burning, with a uniform and beautiful finish on the welded surface. Safe and energy-efficient. Heating and cooling times can be adjusted, making it less likely to experience wear over time.

The "Impulse Welder" is an energy-saving type of welding machine that excels in safety and quality stability, utilizing our unique instant heating and instant cooling method. It is also environmentally friendly, as it is easy to recycle and gentle on the Earth. Even in multi-point applications, simultaneous welding is possible, and the operation time for approximately 100 simultaneous welds is completed just like that of a single weld. If you send us a sample, we can conduct experiments and prototypes using our experimental machine. We have demo machines available for loan. Please contact us for more details.

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Separate-type impulse welder

Using our handheld impulse welder for control!

The "Separate Type Impulse Welder" uses our company's handheld impulse welder for control, allowing for reliable welding in a short time. Since it uses a handheld type, it can be easily operated and conditions can be set. It is capable of welding one to several points. We offer custom-made types, manufacturing equipment that meets the customer's specifications. The impulse welder employs our unique (patented) instant heating and instant cooling method, making it an energy-saving welding machine that excels in safety and quality stability. For more details, please download the catalog or contact us.

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Control unit type impulse welder

We can integrate the melting machine into your equipment and line!

The "Control Unit Type Impulse Welder" is a unit that combines the control section, which is the heart of the welding machine, with the welding chip. It enables multi-point and advanced control that cannot be handled by handheld types. It is more space-efficient and cost-effective compared to installing multiple handheld machines. Additionally, it can be customized to create control units that meet the specifications of your existing equipment or production line. The impulse welder uses our unique (patented) instant heating and instant cooling method, ensuring not only safety but also excellent quality stability in an energy-saving welding machine. For more details, please download the catalog or contact us.

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Impulse welder application example: resin + dissimilar material fixation

It can be used for thermal fastening of resin + resin, or metal, printed circuit boards, rubber, etc. (different materials).

The most common case is when the boss is made of thermoplastic resin, and it is possible to use different materials for the counterpart. Due to the low pressure applied, there is minimal impact on the surface, and it does not whiten. It is possible to improve strength through sufficient heating after forming the welded head. It is utilized in electrical components, electronic components, automotive parts (such as lamps), mounting circuit boards for electrical products, and automotive interior and exterior parts. If you send us a sample, we can accommodate prototype requests. For more details, please download the catalog or contact us.

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Impulse welder application example: resin + metal mesh

The fusion of resin and metal mesh can be utilized for fixing metal mesh in automotive cowl louvres!

You can cut the wire mesh to the desired dimensions and weld it without making any holes. There are examples such as the installation of automotive cowl louver wire mesh and wire mesh filters. If you send us a sample, we can conduct experiments and prototypes using our experimental equipment. For more details, please download the catalog or contact us.

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Impulse welder application example: Nut press-fitting (small nut)

You can utilize the impulse welder for nut insertion.

It is possible to perform press-fit welding of bit insert nuts using an impulse welder. These are used in automotive parts, as well as in electronic, audio, and communication equipment products. For larger nuts, we propose press-fitting using induction heating. (e.g., intake manifolds, air filters, shift change levers) If you send us samples, we can conduct experiments and prototypes using our experimental equipment. For more details, please download the catalog or contact us.

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Handheld Impulse Welder MIW72 Series

By utilizing the slide unit (our original mechanism), it is possible to integrate it into hand presses, robots, and equipment.

The "Handheld Impulse Welder MIW72 Series" is a compact size that can be used anywhere by anyone, as long as there is compressed air (0.5MPa) and a power supply. There is a standard type with dual output independent heating for 100V specifications and a special type with dual output independent heating for 200V specifications. For more details, please download the catalog or contact us.

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