We have compiled a list of manufacturers, distributors, product information, reference prices, and rankings for Overlay welding.
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Overlay welding Product List and Ranking from 12 Manufacturers, Suppliers and Companies

Last Updated： Aggregation Period:Sep 24, 2025～Oct 21, 2025
This ranking is based on the number of page views on our site.

Overlay welding Manufacturer, Suppliers and Company Rankings

Last Updated： Aggregation Period:Sep 24, 2025～Oct 21, 2025
This ranking is based on the number of page views on our site.

  1. 特殊電極 Hyogo//Other manufacturing
  2. 大阪富士工業 Hyogo//Manufacturing and processing contract
  3. ウェルディングアロイズ・ジャパン Saitama//Other manufacturing
  4. 4 トーカロ Hyogo//Manufacturing and processing contract
  5. 5 アラヤ Osaka//Manufacturing and processing contract
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Overlay welding Product ranking

Last Updated： Aggregation Period:Sep 24, 2025～Oct 21, 2025
This ranking is based on the number of page views on our site.

  1. Roll (roller) build-up welding 特殊電極
  2. Osaka Fuji Industrial Co., Ltd. Meat Overlay Welding Brochure 大阪富士工業
  3. Overlay welding of blades (mono cutter) for a dual-axis crusher. 特殊電極
  4. 4 肉盛溶接 アラヤ
  5. 4 Osaka Fuji Industrial Co., Ltd. Company Profile 大阪富士工業

Overlay welding Product List

16～22 item / All 22 items

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Automatic overlay welding for wear-resistant jackets for OG device auxiliary material input.

Automatic overlay welding for wear-resistant jackets for OG device auxiliary material input.

The wear-resistant jacket using an automatic welding system contributes to maintaining the operational rate of the converter.

The "OG device" is an exhaust gas treatment facility that safely collects high-temperature gas containing high concentrations of carbon monoxide generated from the converter after cooling and dust removal in a non-combustion state. The inner wall is exposed to high temperatures from the exhaust gas of the converter, and as the jacket's inner wall wears and oxidizes in a short period, it may require replacement, resulting in a decrease in equipment operating rate. As a solution to such problems, it is recommended to perform wear-resistant overlay welding using an automatic welding system on the entire inner wall of the jacket. Specifically, through this wear-resistant overlay welding, automatic welding will be carried out on the entire inner wall of a jacket approximately 2.5m long (material: SS400, thickness: 12mm, pipe diameter: 600mm) using a dedicated welding system from WA (WAMS D-2-trak System) and welding materials (307-O, CV-O). The wear-resistant jacket created using this special construction method with an automatic welding system contributes to maintaining the operating rate of the converter. *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract
  • Other contract services
  • Welding Machine

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Extended the lifespan of the bed ash cooler through the Tri-S method (TM).

Extended the lifespan of the bed ash cooler through the Tri-S method (TM).

By automatically applying hardening overlay welding to the areas of significant wear on the bed ash cooler, we achieve an extension of its lifespan.

In fluidized bed boilers, high-temperature sand and ash containing non-combustible materials discharged from the furnace bottom cause rapid wear of components such as screw conveyor flights and shafts, leading to replacement costs and decreased equipment operating rates. Our company achieves extended service life by automatically applying hardfacing welding to the areas of screw conveyors that require wear resistance using the "Tri-S Method (TM)" where significant material loss occurs. 【Features】 ■ High-quality construction achieved automatically ■ Reduction in equipment maintenance costs ■ Improvement in equipment operating rates *For more details, please refer to the PDF document or feel free to contact us.

  • Repair Agent
  • Calibration and repair

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Countermeasures for reducing the thickness of screws through automatic meat-filled welding.

Countermeasures for reducing the thickness of screws through automatic meat-filled welding.

By automatically applying hardening overlay welding to the areas of the screw conveyor where significant wear reduction is needed, longevity is achieved. *Screw body manufacturing is also supported.

The type of material being transported causes the flights and shafts of the screw conveyor to wear out quickly, leading to replacement costs for those parts and issues such as decreased equipment operating rates. Our company achieves extended life by automatically applying hardfacing welding to the areas of the screw conveyor that experience significant wear. In addition to restoring the shape through welding, we also perform surface modification after replacing the blades, linings, and chips. We also manufacture the screw body itself. 【Features】 ■ High-quality construction achieved through automation ■ Reduction of maintenance costs ■ Improvement of equipment operating rates *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Repair Agent
  • Calibration and repair

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Overlay welding of a φ2.0 pipe with a thickness of 0.2.

Overlay welding of a φ2.0 pipe with a thickness of 0.2.

Weld a φ2.0 pipe that requires airtightness with a buildup weld. It will be finished with a dense bead without distortion.

This thin-walled pipe weldment connects pipes with diameters of φ2.0, φ2.8, and φ3.5, and is finished with overlay welding. The wall thickness of the pipes is very thin, ranging from 0.25 to 0.225, making processing difficult with standard welding methods. Furthermore, this thin-walled pipe is a product that requires airtightness, but by producing a fine bead as shown in the photo below, we can meet such requirements.

  • Welding Machine

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For those struggling with surface treatment: Inconel overlay welding.

For those struggling with surface treatment: Inconel overlay welding.

[Technical Data Presentation] Achieving low cost and high quality with our unique automatic overlay device!

Inconel is a non-ferrous metal with high corrosion resistance and wear resistance, primarily composed of nickel. This technology has achieved significant results mainly in OG equipment and industrial boilers. At Fuji Gikosan Co., Ltd., we have developed a unique automatic overlay welding technique, successfully balancing low cost and high quality. By integrating this with our plant engineering technology, we respond to customer needs with a consistent construction system from manufacturing to overlay spraying and installation. [Features] ■ Achieved significant results mainly in OG equipment and industrial boilers ■ Developed a unique automatic overlay welding technique ■ Successfully balanced low cost and high quality ■ Consistent construction system from manufacturing to overlay spraying and installation *For more details, please refer to the PDF materials or feel free to contact us.

  • Other surface treatment equipment

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Fine weld buildup on the three apex angles of a plastic injection molding die (connector).

Fine weld buildup on the three apex angles of a plastic injection molding die (connector).

Quality improvement, cost reduction, labor reduction, and defect rate reduction! Here are examples of achieving cost reductions of about 1/10.

Here are some examples of the use of "T-LASER." The demand for precision in build-up welding has increased, and while TIG welding is certainly one option, the laser welding machine we owned could not produce low output, so we had to remake parts. We conducted test processing with the hope that we could perform repair work using laser welding, which has stable low output. Since "T-LASER" has stable low output, we were able to weld a φ0.1mm wire beautifully. As a result, pinpoint build-up welding is now possible in necessary areas, allowing for repair work without the need to remake parts. [Effects and Benefits] By using build-up repair, we can reduce man-hours (within 0.5 to 1 hour for laser welding + finishing work) and the material costs of the parts themselves, achieving a cost reduction of about 1/10. *For more details, please refer to the PDF document or feel free to contact us.

  • Welding Machine

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Weld buildup for aluminum die-cast molds and pin round holes (corner protrusion = burr prevention)

Weld buildup for aluminum die-cast molds and pin round holes (corner protrusion = burr prevention)

Reduction of finishing man-hours by 1/5! Introduction of a case where the durability of the repaired areas has improved.

Here are some examples of the use of "T-LASER." In the pin round hole area, thin burrs were occurring on the product side, which was consuming labor in the deburring process. We were performing buildup repairs with TIG welding, but there was a request to reduce the finishing labor because it was necessary to perform a large amount of buildup to improve the thin burrs and finish the product. By changing the wire size in laser welding, the amount of buildup can be adjusted to about t=0.1mm, allowing us to minimize the necessary buildup to stop the thin burrs, which significantly reduced the finishing labor. [Effects and Benefits] ■ Finishing labor was reduced to 1/5. ■ Perhaps due to the low residual stress of laser welding, the durability of the buildup repair areas improved. *For more details, please refer to the PDF document or feel free to contact us.

  • Welding Machine

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