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Thermal Spray Materials - List of Manufacturers, Suppliers, Companies and Products

Thermal Spray Materials Product List

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Thermal spray materials: metals, alloys, cermets【2】

It is used to impart corrosion resistance, oxidation resistance, and wear resistance for surface modification, or to add electrical conductivity and electromagnetic shielding.

● Aluminum-based Aluminum Base Powders Al 12Si: Used for buildup in the repair of aluminum and magnesium alloy components. Al 25Fe 7Cr 5Ni: Self-bonding, with a dense coating. ● Cobalt-based Cobalt Base Powders Co 25.5Cr 10.5Ni 7.5W 0.5C: Has durability against wear from high temperatures, hard surface wear, fretting wear, and particle erosion wear. Co 28Mo 8Cr 2Si: Effective in reducing the impact from environments such as reducing atmospheres like hydrochloric acid, formic acid, sulfuric acid, oxidizing atmospheres like ferric chloride and nitric acid, and non-oxidizing atmospheres like phosphoric acid, acetic acid, and saltwater. Ideal for areas with poor or no lubrication. Exhibits excellent sliding wear resistance, good high-temperature corrosion resistance, and moderate oxidation resistance. Proprietary MCrA1Y's: Used as a binder with heat corrosion resistance and oxidation resistance, applied in thermal barrier coating (TBC) sections.

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Thermal spray materials: metals, alloys, cermets【4】

It is used for surface modification to impart corrosion resistance, oxidation resistance, wear resistance, or to add electrical conductivity and electromagnetic shielding.

● Iron Base Powders Fe 30Mo 2C - Recommended for wear resistance, abrasion resistance from hard bearing surfaces, and fretting wear resistance. Fe 37Ni 6Al - Generates heat during thermal spraying, forms a strong metallurgical bond with the substrate, and has oxidation resistance. Fe 35Ni 5Al 5Mo - Recommended for the repair/restoration of parts such as piston crowns and cylinder heads. Fe 38Ni 10Al - Generates heat during thermal spraying, forms a strong metallurgical bond with the substrate, and has oxidation resistance. ● Molybdenum Base Powders Mo 3C - Tough, hard, and has excellent sliding wear characteristics. Mo 25(NiCrBSiFe) - Has high wear resistance, low friction coefficient, and good scuffing resistance.

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Thermal spray materials: metals, alloys, cermets【5】

It is used to impart corrosion resistance, oxidation resistance, and wear resistance for surface modification, or to add electrical conductivity and electromagnetic shielding.

● Nickel-based Powders Ni 4.5 Al/Ni 5Al: Dense, with oxidation resistance and abrasion resistance. Self-bonding material. The powder itself generates heat during thermal spraying, creating a metallurgical bond with the substrate. Ni 18Al/Ni 20Al: Dense, with excellent oxidation resistance and abrasion resistance. Ni 23Co 20Cr 8.5Al 4Ta 0.6Y: Coating with resistance to high-temperature corrosion and oxidation. Ni 9.5Cr 2.5Si 1.5B 0.5Al: Recommended for parts requiring wear resistance, particle erosion resistance, and cavitation resistance. Ni 20Cr: Intended for oxidation resistance and gas corrosion resistance. Ni 14Cr 2(Nb+Ta) 1 Ti 6Al 0.01B 0.1Zr 0.15C: Excellent oxidation resistance and corrosion resistance. Ni 17Cr 6Al 0.5Y: Used for protection in high-temperature environments with corrosive and oxidative atmospheres. Ni 16Cr 8Fe: Excellent machinability stainless steel coating. Ni 9Cr 5Al 5.5Mo 5Fe: Self-bonding, with outstanding oxidation resistance and corrosion resistance.

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Thermal spray materials: metals, alloys, cermets【6】

It is used to impart corrosion resistance, oxidation resistance, and wear resistance for surface modification, or to add electrical conductivity and electromagnetic shielding.

● Nickel-based Nickel Base Powders (NiCr) 6Al Recommended as an oxidation and corrosion-resistant coating at high temperatures. Recommended for repair/welding of worn or mismanufactured nickel-based components, or when machining or corrosion resistance is required. Ni 17.5Cr 5.5Al 2.5Co 0.5Y₂O₃ Has oxidation and corrosion resistance. Ni 8.5Cr 7Al 5Mo 2Si 2B 2Fe 3TiO₂ A hard "stainless type" coating. Excellent wear resistance and very good corrosion/oxidation resistance. Ni 25Cr 6Al 0.4Y / Ni 22Cr 10Al 1.0Y Used for protective purposes in high-temperature environments with thermal corrosion and oxidation. Ni 21.5Cr 8.5Mo 3Fe 0.5Co Most commonly used for surface restoration of worn or damaged parts. Equivalent to Inconel625. Ni 19Cr 18Fe 3Mo 1Co 1Ti Used for repairing worn areas or mismanufactured parts of Inconel718 components. Ni 19Cr 18Fe 3Mo 5(Nb+Ta) 0.5Al 1Ti 0.5C Excellent oxidation and corrosion resistance. Specifically designed for thermal spraying on Inconel713 and 718.

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Thermal spray material: thermal spray wire【2】

Generally, it is used for dimension restoration, decoration, and corrosion prevention. It is also suitable for on-site construction.

● Arc Wires for Thermal Spraying Designed for the restoration of parts made from Inconel 718, which consists of Ni 19Cr 18Fe 3Mo. Designed for the restoration of parts made from Inconel 625, which consists of Ni 21.5Cr 8.5Mo 3Fe 0.5Co. Sn 7.5Sb 3.5Cu 0.25Pb is dense. C 276 Ni Alloy is recommended for the repair/restoration of parts exposed to harsh corrosive environments. ● Combustion Wires for Metallizing Thermal Spraying Mo 99.9% - Molybdenum. Sn 99.9% - Tin wire material. Zn 99.9% + - Zinc. Cu 40Zn 0.8Sn 0.75Fe 0.24Mn - Tobin bronze. Fe 17Cr 12Ni 2.5Mo 2Mn 1Si 0.8C - SUS 316 type austenitic stainless steel.

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Thermal spray material: thermal spray wire【3】

Generally, it is used for dimension restoration, decoration, and corrosion prevention. It is also suitable for on-site construction.

●Combustion Wires for Metarizing Thermal Spraying Fe 4Ni 2Mn 1.5Mo 1.5Cr 0.04C 0.03P 0.03S is an easy-to-handle steel material. The Ni 20Al coating is dense and has oxidation resistance, and it can also withstand high temperatures and various temperature changes. Ni 20Al 20Fe 4Cr 4 is a hard stainless steel type coating. It has good wear resistance, corrosion resistance, and oxidation resistance. Ni 22.5Fe 16Cr 1.5Si is particularly optimal for areas requiring heat corrosion resistance.

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Thermal spray material: self-fusing alloy【1】

It forms a homogeneous coating that is metallurgically bonded to the substrate through fusion, without any through-holes.

● Nickel Base S/F Powders Ni 10Cr 2.5B 2.5Fe 2.5Si 0.15C shows durability against wear, hard surface wear, fretting wear, cavitation, and erosion. Ni 17Cr 4Fe 4Si 3.5B 1C has a very dense coating that is rich in corrosion resistance. Ni 16Cr 4Si 4B 3Cu 3Mo 2.5Fe 0.5C is used for added resistance to wear, hard surface wear, particle erosion, fretting wear, and cavitation. Ni 17Cr 4Fe 4Si 3.5B 1C / Ni 16Cr 4Si 4B 4Fe 2.4Cu 2.4Mo 2.4W 0.5C is a very dense self-fusing alloy coating. It has resistance to wear, hard surface wear, particle erosion, fretting wear, and cavitation. Ni 35 (WC 8Ni) 11Cr 2.5B 2.5Fe 2.5Si 0.5C is the most wear-resistant among self-fusing alloy materials.

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Thermal spray material: self-fusing alloy【2】

It forms a homogeneous film that is metallurgically bonded to the substrate through fusing, without any through-holes.

● Nickel-based Nickel Base S/F Powders Ni 35 (Wc 12Co) 11Cr 2.5Fe 2.5Si 2.5B 0.5C The coating has durability against erosion, wear, and fretting wear. (WC 12Co) 14Ni 3.5Cr 0.8B 0.8Fe 0.8Si 0.1C Exhibits excellent durability against wear, wear due to hard surfaces, fretting wear, and particle erosion. (WC 12Co) 33Ni 9Cr 3.5Fe 2Si 2B 0.5C Very dense. Has effective durability against wear, wear due to hard surfaces, particle erosion/abrasion, and fretting. ● Cobalt-based Cobalt Base S/F Powders Co 27Ni 18Cr 6Mo 3.5Si 3B 2.5Fe 0.2C Used for surface hardening of 400 series stainless steel and other low shrinkage base materials.

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Thermal spray material: Abradable【1】

Ablatable thermal spray materials are used when zero-clearance control is required for components that operate at high temperatures and high rotational speeds.

● Nickel Base S/F Powders Ni 15 Graphite / Ni 20 Graphite / Ni 25 Graphite - High-quality abradable thermal spray materials. They have self-lubricating properties and can be used in low-friction bearings. Ni 4Cr 4Al / Ni 4Cr 4Al 21 - High-quality abradable thermal spray materials. Ni 4Cr 8Fe 5.5BN 3.5Al - High-quality abradable thermal spray materials. ● Aluminum Base Abradables Al 8Si 20BN / Al 8Si 23 Graphite / Al 7Si 26 Graphite / Al 5.5Si 45.5 Graphite / Al 12Si Polyester / Al 12Si 40 Polyester / Al 12Si 47 Polyimide - High-quality abradable thermal sprays used in the compressor section of jet engines.

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