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We will fully introduce the process of sheet metal processing a complex-shaped bookshelf in 134 seconds!

Introducing the full version! You can check out the sheet metal processing that cannot be done with a press brake.

In our column, we are sharing videos of the complex sheet metal processing of bookshelves from input to output. We introduce the processing of fine sheet metal with a cycle time of 134 seconds in full version. Additionally, we are also showcasing the processing of tool holders in 96 seconds and the processing of control panel enclosures in 108 seconds. Please check out the automation of sheet metal processing that cannot be done with a press brake. *For more details, please refer to the PDF document or visit "panelbender.com" https://panelbender.salvagnini.co.jp/introduction/ If you have any questions, please feel free to contact us.

  • Processing Contract
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What is the method to automate the bending of stainless steel in R shape?

We ensure that anyone can achieve sheet metal processing with the same quality and reliably within a set time!

Stainless steel R bending is a commonly performed bending process in sheet metal fabrication. However, it is not a process that anyone can do; many sheet metal fabrication companies rely on the skills of skilled workers or technicians to perform bending using a press brake. Improving the efficiency of this R bending and enabling anyone to process it quickly with the same quality is a crucial point that determines productivity in sheet metal fabrication. More companies are automating R bending using panel benders. In our column, we share how bending is automated with panel benders and provide actual examples of this process. *For more details, please refer to the PDF materials or visit "panelbender.com" at https://panelbender.salvagnini.co.jp/introduction/ If you have any questions, please feel free to contact us.

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The changes in the era of bending processing that placed a heavy burden on operators.

We are introducing the attention given to panel benders that is felt at the sheet metal processing exhibition!

Currently, there is growing attention towards panel benders in the sheet metal processing industry. "I want to switch from processing with a press brake to a panel bender," "The technology of panel benders has improved, so it's about time," "I’m considering looking into panel benders..." are some of the comments we have been hearing more frequently. In our column, we introduce the changes in the bending processing era, which placed a heavy burden on operators. [Contents] ■ The attention towards panel benders felt at sheet metal processing exhibitions ■ Is the next investment in equipment a panel bender? A press brake with a robot? ■ The sheet metal industry is struggling with diverse designs and processing shapes ■ The first step to considering a panel bender *For more details, please refer to the PDF document or visit "panelbender.com" https://panelbender.salvagnini.co.jp/introduction/ If you have any questions, please feel free to contact us.

  • Processing Contract
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[Must-see for those who missed MF-TOKYO] Bending examples by panel vendors

The demonstration of fully automated processing of complex shapes using only standard molds attracted the attention of many people.

From July 31 to August 3, the MF-TOKYO, one of the largest domestic exhibitions for press machinery, was held. Machines and technologies related to sheet metal processing were gathered, attracting over 30,000 visitors and concluding with great success. At the Salvagnini Japan booth, we showcased the compact panel bender "P2lean" and the press brake "B3," introducing them through live demonstrations. In our column, we present a collection of case studies featuring shapes processed by the panel bender to help you better understand its capabilities. 【A must-see for those with the following concerns】 ■ Want to express uniqueness with original designs ■ Looking to reduce costs and the number of parts ■ Facing limitations in the shapes that can be processed with existing machinery *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract
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Points for safely using a panel bender.

There is a growing need for automatic bending machines that can be used by unskilled operators!

The Salvagnini panel bender is used in 75 countries around the world. In recent years, it has not only served as a simple bending machine but has also become characterized by the ability to reduce the number of parts, diversify designs, and select processing methods that suit the company and production methods. When choosing a panel bender, it is important to consider whether it can streamline your factory and sheet metal processing steps, reduce waste, and enable automation. In our column, we introduce points to use the panel bender with confidence. [Contents] ■ The difference is in the details [The current state of Salvagnini panel benders] ■ The difference is in the details [Why is it the only versatile bending machine that can respond?] ■ The difference is in the details [New support system] ■ The difference is in the details [Incorporation of remote operation function and self-diagnosis function at no charge] ■ The difference is in the details [Engineer level]

  • Processing Contract
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Automating the sheet metal processing of shelves with loading and unloading only, without compromising quality.

Automating 'shelves' with a panel bender! A case study of increasing productivity without compromising quality.

Workpieces (products) that require intricate bending processes, similar to shelves, are currently being processed by hand in sheet metal fabrication, and we have been receiving many inquiries from customers asking, "Can we automate our shelves?" In our column, we introduce how we have actually automated the bending of "shelves," which were previously processed using a press brake, with a panel bender. By utilizing the panel bender to automate the bending process for "only the loading and unloading of workpieces," we are able to increase productivity without compromising quality.

  • Processing Contract
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Points to reduce the labor involved in sheet metal processing due to material variability.

It is possible to perform bending processing with stable quality, unaffected by subtle variations in materials!

In the process of sheet metal processing, there are cases where material variations exist due to differences in suppliers and production lots, resulting in the need for angle corrections during the bending process. Even with the same materials such as stainless steel and aluminum, it is necessary to adjust the bending process depending on the lot of the purchased material. Given the current labor shortage across Japan, sheet metal processing business owners who are considering automation, labor reduction, and productivity improvement in the bending process can address their concerns about material variations by focusing on panel benders equipped with automatic angle correction functions.

  • Processing Contract
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The raw state of the fully automated processing of the sheet metal fabrication for the drawer's housing has been released.

We are specially revealing the real processing situation of the sheet metal processing industry in the same sector that has improved productivity!

The drawer's casing involves a large number of bending processes, which inevitably leads to frequent handling of materials when using a press brake. In our column, we showcase the "actual situation" of fully automating the process of machining the drawer's casing by utilizing a panel bender. We are specially introducing the real machining processes of sheet metal processing companies in the same industry that have increased productivity through automation, even in the current trend of labor shortages.

  • Processing Contract
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Panel bender (L-bending machine) "KMP series manual type"

Manual panel bender (L-bending machine) that transcends press brakes, equipped with full-axis AC servo motor drive, back gauge, and automatic crowning mechanism.

Compared to automatic panel benders (L-bending machines), it offers space-saving installation and reduced initial costs. Safety that cannot be imagined with press brakes. Complex shapes can be processed with automatic die selection and a die change time of just one minute. The touch panel allows anyone to easily and conveniently create bending programs. The front table enables operators to easily perform work set-ups. High safety and easy operation. Unlike press brakes, this processing machine achieves high precision and high productivity without the need for skilled labor. High productivity: Equipped with a manual panel bender (L-bending machine) body and a front table that allows for easy work set-ups, it ensures high safety and enables single-person processing of large workpieces. Die change time is one minute. Hemming and closing processing are possible. High precision: With all-axis AC servo motor drive, stable processing accuracy is achieved without being affected by external factors such as temperature changes. Bending correction can also be easily performed with bend crowning. Data input: Product dimensions and angles can be input directly from drawings onto the touch panel. Data creation during operation can be carried out smoothly. There is no need for expensive automatic professionals.

  • Special Processing Machinery
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Panel bender (L-bending machine) "KMP series semi-automatic type"

A semi-automatic panel bender (L-bending machine) that transcends press brakes, featuring all-axis AC servo M drive, automatic die exchange system, and automatic crowning mechanism.

Compared to manual panel benders (L-bending machines), there is an increase in productivity and product variation. Automatic R-bending and obtuse angle bending can be processed continuously (one side). Compared to fully automatic panel benders (L-bending machines), it is space-saving, low-cost, and compatible with narrow workpieces. It offers safety that cannot be imagined with press brakes. Complex shapes can be processed without mold setup (optional with automatic mold exchange device). A touch panel allows anyone to easily and conveniently create bending programs. Operators can easily set the workpiece on a set table for workpiece setup. The front feeder enables workpiece transport and processing (automatic R-bending and obtuse angle bending continuous processing (one side)) and mold exchange (optional with automatic mold exchange device), allowing for easy operation until processing on one side is complete. Unlike press brakes, this processing machine enables high precision, high productivity, and increased product variation without the need for skilled labor. High productivity is achieved because it is equipped with a front feeder that positions the manual panel bender (L-bending machine) and feeds according to the bending dimensions, making it suitable for small-batch production of various types.

  • Special Processing Machinery
  • Other processing machines

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Panel bender (L-bending machine) "KMP series automatic type"

High productivity, high precision, labor-saving, energy-efficient machine equipped with full-axis AC servo motor drive, automatic mold exchange device, and automatic crowning mechanism.

Complex shapes can be processed without mold setup. The touch panel allows anyone to easily and conveniently create bending programs. Operators can roughly set the workpiece on a set table that makes it easy to perform workpiece setup. The manipulator allows for easy operation of workpiece transport, processing, mold exchange, and unloading. Unlike press brakes, this processing machine enables high precision and high productivity without the need for skilled labor. Set Table + KMP Main Unit + Unloading Inclined Table Type: When material is placed on the set table, the origin of the material is automatically set, and bending processing is performed by the KMP main unit. While bending is in progress, the next material is on standby on the set table, and the finished product is unloaded onto the inclined unloading table. Return Table + KMP Main Unit Type: When material is placed on the lower section of the return table, the origin of the material is automatically set, and bending processing is performed by the machine. While bending is in progress, the next material is on standby on the lower section of the return table. After bending is completed, the product is unloaded from the upper surface of the return table towards the operator, while simultaneously, the material waiting on the lower section of the return table is transported to the KMP main unit. Equipped with a front table that rotates and positions the panel bender (L bending machine) and workpieces, it is suitable for small-batch production of various types.

  • Special Processing Machinery
  • Other processing machines

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Panel bender (L-bending machine) "KMP LINE series 3"

Single-sheet taking device + inline press + KMP main unit + discharge inclined table

By simply setting multiple stacked materials in the work set, the entire process from molding, notching, bending, to unloading is fully automated. It features high productivity, high precision, labor-saving, and energy-saving capabilities with all-axis AC servo motor drive, automatic mold exchange system, and automatic crowning mechanism. It can operate on a scheduled basis. Complex shapes can be processed without mold setup. A touch panel allows anyone to easily and conveniently create bending programs.

  • Plastic processing machines (cutting and rolling)

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[Case Study] Achieving Reduced Lead Time and Improved Quality in the Bending Process

Improving the lead time and quality of the bending process! The number of orders has also increased, contributing to the overall improvement of performance.

At Manufacturer A, which produces a certain device, the bending process in sheet metal processing became a bottleneck, often leading to delays in product delivery and causing inconvenience to customers, as well as missing out on order opportunities by not being able to meet market demand deadlines. Therefore, we replaced and introduced the conventional press brake with a "panel bender." This significantly improved production efficiency. We were able to reduce the setup time required for the molds needed for the press brake, and we also achieved a reduction in processing time compared to manual bending operations. [Case Overview] - Industry: Equipment Manufacturer - Product Shape: Panel Shape - Plate Thickness: Up to SUS 2mm - Production Volume: 1 to 5 lots *For more details, please refer to the related link page or feel free to contact us.

  • Other processing machines

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The reason why Salvanini panel benders hold an 80% share of the world market.

Introducing the reasons for holding an 80% share in the world! This is an opportunity to consider implementing a panel vendor that can be handled by anyone at any time.

Currently, Salvagnini's "panel bender" has come to hold an 80% share of the global market. In the midst of various production situations and methods, such as China's mass production (MTS production), the mainstream MTO production in Japan and Europe, and Kanban production, achieving such an overwhelming share is unprecedented for sheet metal processing machinery. So why has the Salvagnini panel bender been able to achieve an 80% share of the global market? On our website, we introduce four points from the perspective of a representative who has been involved in the sales of Salvagnini for 20 years. If you are interested in panel benders but don't know much about them, and are wondering why they are being adopted worldwide, please take a look for reference. *For more details, please refer to the related links page or feel free to contact us.

  • Other processing machines

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[Case Study] Achieving Reduction in Man-Hours and Improvement in Quality in the Bending Process

Introduction of a case where labor reduction and quality improvement in the bending process were achieved beyond the introduction of robots!

Company B, which undertakes sheet metal processing from various industries, owns about 10 press brakes and was handling bending processes using a manpower-intensive approach. To automate the bending process and reduce the burden on each worker while reallocating them to other processes, a robotic automatic bending system was introduced. While this contributed to some degree of burden reduction across the entire bending process, it also led to new challenges. In response, a "panel bender" was introduced. Now, even those who are not skilled workers can perform hemming bends and R bends, and even complex bends that are difficult for skilled workers can be achieved by simply setting the material, allowing for high-quality bends to be repeated. As a result, product quality improved, and waste due to quality defects caused by worker negligence was reduced to zero, leading to a decrease in losses from reworking materials. [Case Overview] - Industry: Sheet metal processing - Product Shape: Panel shape - Material Thickness: Mainly soft steel under 1.0mm - Production Volume: 1 piece per lot *For more details, please refer to the related link page or feel free to contact us.

  • Other processing machines

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