友鉄工業 List of Products and Services

Original material from Yutetsu Industry as a substitute for cast steel Features - Developed as an alternative material to cast steel!! - Compared to cast steel, it achieves faster manufacturing lead times and reduces material costs and processing man-hours!! - By maximizing specifications, it achieves high rigidity comparable to steel class!! Reasons for choosing TFD - The crystal structure is fine, making it suitable for thick-walled products - No defects such as internal shrinkage cavities, with a uniform structure throughout - Excellent weldability (maintainability) - High design flexibility can be expected - A model with the same shape as the product can be created using 3D CAD data, allowing for near-net shape with minimal machining allowance

• Engine parts

Original material from Yutetsu Industry as a substitute for cast steel Features - Developed as an alternative material to cast steel!! - Compared to cast steel, it achieves faster manufacturing lead times and reduces material costs and processing man-hours!! - By maximizing specifications, it achieves high rigidity comparable to steel class!! Reasons for choosing TFD - The crystal structure is fine, making it suitable for thick-walled products - No defects such as internal shrinkage cavities, with a uniform structure throughout - Excellent weldability (maintainability) - High design flexibility is expected - A model with the same shape as the product can be created in 3D CAD, allowing for near-net shape with minimal machining allowance

• Engine parts

FMC casting creates foam models that are identical in shape to the products using expanded polystyrene, and then produces the products by embedding these foam models in sand molds and replacing them with molten metal. This process minimizes the occurrence of burrs and enables the creation of complex and high-precision products. For small lots, cost reduction is possible compared to wooden mold methods. Cost reduction is also possible with original (steel alternative) materials. TOS700 Achieves a hardness of HRc55 through frame hardening, making it ideal for cutting tool materials or integrated structural materials for punches and dies.

• Vehicle body parts

FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and then produces the product by replacing the foam model with molten metal in a sand mold. This process makes it difficult for burrs to form and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method.

• Vehicle body parts

Achieves a hardness of HRc53 or higher due to frame hardness. Compatible with cutting tool materials up to the 590MPa class, which are more affordable than FCD. Good chromium plating properties. Established surface hardening treatment technology for ultra-high tensile strength compatibility.

• Other processing machines

FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and then produces the product by replacing the foam model with molten metal in a sand mold. This process minimizes the occurrence of burrs and allows for the creation of complex and highly precise products. For small lots, it is possible to reduce costs compared to the wooden pattern method.

• Other processing machines

FMC casting creates products by making a foam model in the same shape as the product using expanded polystyrene, and then embedding that foam model in a sand mold to produce the product through replacement with molten metal. This process minimizes the occurrence of burrs and allows for the creation of complex and high-precision products. For small batches, it can reduce costs compared to the wooden pattern method.

• Other machine elements

FMC casting creates products by making a foam model in the same shape as the product using expanded polystyrene, and then embedding that foam model in a sand mold to produce the product through replacement with molten metal. This process makes it difficult for burrs to form and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method.

• Other processing machines

FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and then produces the product by embedding the foam model in a sand mold and replacing it with molten metal. This process minimizes the occurrence of burrs and allows for the creation of complex and high-precision products. For small production runs, cost reduction is possible compared to the wooden pattern method.

• Casting Machine

Aluminum Ingot Case FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and produces the product by replacing the foam model with molten metal in a sand mold. This method makes it difficult for burrs to occur and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden mold method.

• others

Casing for construction machinery FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and then produces the product by embedding the foam model in a sand mold and replacing it with molten metal. This process minimizes the occurrence of burrs and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method.

• Other machine tools

Frame for machine tools FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and produces the product by embedding the foam model in a sand mold and replacing it with molten metal. This method minimizes the occurrence of burrs and allows for the creation of complex and high-precision products. For small batches, cost reduction is possible compared to the wooden pattern method.

• Other machine tools

Bolster FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and then produces the product by replacing the foam model with molten metal in a sand mold. This method makes it difficult for burrs to occur and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method.

• Other machine tools

Weights for crane inspection We accommodate various weights. Benefits of ownership: - Owning them (as assets) reduces rental costs each time. - Can be manufactured in weights and shapes that suit your company's transportation methods. - Company brand marks can be cast. - Original designs can be incorporated, and paint colors can be chosen. - Can be sold as scrap or used weights when no longer needed.

• Other weight measuring instruments

Ram for machine tools FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and produces the product by replacing it with molten metal in a sand mold. This method makes it difficult for burrs to occur and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method.

• Other machine tools

Weights for crane inspection Supports various weights. Benefits of ownership: - Owning them (as assets) reduces rental costs each time. - Can be manufactured in weights and shapes that suit your company's transportation methods. - Company brand marks can be cast. - Original designs can be added, and paint colors can be chosen. - Can be sold as scrap or used weights when no longer needed.

• Other weight measuring instruments

Casing for machine tools FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and then produces the product by replacing the foam model with molten metal in a sand mold. This process makes it difficult for burrs to occur and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method.

• Other machine tools

Frame for working machinery FMC casting creates a foam model in the same shape as the product using expanded polystyrene, and then produces the product by embedding the foam model in a sand mold and replacing it with molten metal. This method makes it difficult for burrs to occur and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method.

• Other machine tools

Bed for machine tools FMC casting creates foam models that are the same shape as the products using expanded polystyrene, and then produces the products by embedding these foam models in sand molds and replacing them with molten metal. This process minimizes the occurrence of burrs and allows for the creation of complex and high-precision products. For small lots, cost reduction is possible compared to the wooden pattern method.

• Other machine tools

The "TFD650HE" has been developed as a material for die-cast holders and has received high praise over many years, with numerous successful applications. By solid solution strengthening the ferrite of the base organization, it achieves high strength without compromising toughness. 【Features】 ■ With even higher rigidity than the conventional TFD series, it is expected to serve as an alternative to cast steel and provide greater design flexibility. ■ It has good weldability (maintainability). ■ It allows for cost reductions in material costs and processing man-hours. *For more details, please download the PDF or feel free to contact us.

• Steel
• Other metal materials

We design, manufacture, and install various cast iron plates in-house. Our products are manufactured under strict quality control in Japan and are high-quality products that can withstand long-term use and extended testing with precision testing equipment and vibration devices. *For more details, please contact us or download the PDF.*

• Inspection fixture