日本プラズマトリート List of Products and Services

In the automotive industry, robust and adjustable processes have been used to achieve stable high quality. Additionally, when manufacturing parts with complex shapes, the use of durable adhesive bonding technology and high-performance materials becomes a key parameter. Openair-Plasma® is a technology that meets the stringent requirements of the automotive industry. As a result, it has established a solid position in various manufacturing processes of major manufacturers. 【Examples of Openair-Plasma® solutions in automotive manufacturing】 ■ Improved adhesion for headlights and taillights made of PP/PC ■ Pre-treatment for adhesion/printing/flocking on EPDM profiles ■ Automotive interior parts: Automated uniform surface treatment even for 3D shapes ■ Automotive exterior parts: Long-term stable adhesive bonding of dissimilar materials ■ Improved sealing for powertrains/electronic devices ★☆★☆ We will be exhibiting at the 2023 Automotive Technology Exhibition at Pacifico Yokohama ☆★☆★ 　　　　　　　　Booth number: 195

• Plasma surface treatment equipment

Features of the independently developed generator FG5001S: ● Compatible with various materials such as composite materials, CFRP, general-purpose plastics, and metals ● Simultaneous surface cleaning and activation processing ● Automation of the surface treatment process ● Compact yet compatible with multi-nozzle systems ● Visualization achieved through touch panel operation ● Process management through a control system ● Process data can be output externally ● Ozone-free, making it easy to integrate into production lines ● Customizable processing width according to conditions *For more details, please download the materials or contact us.

• Plasma surface treatment equipment

The "InMould-Plasma(R) method" incorporates a plasma nozzle into a two-color molding machine, allowing for surface modification during the molding process. This enables continuous processing of hard and soft materials and surface treatment with a single molding machine, significantly improving adhesion strength. It can firmly bond materials that are difficult to join, greatly increasing the range of material options and allowing for greater freedom in design and engineering. Surface treatment with atmospheric pressure plasma modifies the materials and is shorter than the cooling time of the molding materials, thus not affecting the production process and enabling improved production efficiency through process consolidation. ★ You can view explanatory materials for this method by downloading the PDF. 【Features】 ■ Molding is possible without a primer even for incompatible combinations of PP and TPU. ■ Compatible with various molds such as turntables and slide tables. ■ Almost no temperature impact on the objects being treated due to plasma processing. ■ Surface treatment can be performed while the molded items are solidifying, ensuring a reliable tact time. ■ Prevents misalignment and loss of packing, reducing defect rates. ■ Controls plasma output, pressure, and temperature to achieve a high-quality process.

• Other processing machines

By performing cleaning and pretreatment using "Openair-Plasma," it is possible to achieve perfect quality at high speed with high-performance inkjet print heads and UV-curing inks. It enables clear printing down to the finest details while significantly reducing substrate costs. 【Features】 ■ Deep cleaning through physical cleaning (sandblasting + ion) utilizing Openair-Plasma ■ Enhances surface tension, optimizes paint adhesion and wettability, and achieves long-term stabilization ■ Does not generate wastewater containing chemical residues or solvents ■ Completely dry process ■ Fully automated inline solution with automatic monitoring functions *For more details, please refer to the PDF document or feel free to contact us.

• Plasma Generator
• Plasma surface treatment equipment
• Printing Machinery

The "PFW70" is a straight-type plasma nozzle. It is designed to perform surface treatment in a linear arrangement of plasma irradiation holes, and the Openair-Plasma beam emitted from the nozzle adopts a potential-free approach. Due to the minimal thermal impact, it is suitable for pre-treating heat-sensitive materials, particularly sheet materials and synthetic non-wovens. 【Features】 ■ Linear irradiation for wide plasma treatment ■ Adopts potential-free technology ■ Mainly utilized for high-speed and wide pre-treatment of flat materials ■ The nozzle body can be modular ■ The treatment width can be flexibly expanded *For more details, please refer to the PDF document or feel free to contact us.

• nozzle
• Plasma Generator
• Plasma surface treatment equipment

This document presents the surface cleaning and activation of high-quality battery products using Openair-Plasma. It introduces the advantages in applications and cell processing, starting with lithium-ion batteries (LIB). [Contents (excerpt)] - Cleaning and activation with Openair-Plasma: fast processing, functional, and oxide-free - What is LIB - Applications - Process engineering - Advantages in LIB production *For more details, please refer to the PDF document or feel free to contact us.

• Secondary Cells/Batteries
• Lithium-ion battery

This document contains information about injection molding of plastics and metals utilizing atmospheric pressure plasma coating. It explains topics such as pre-treatment for bonding, polymerization using atmospheric pressure plasma, and properties like airtightness and corrosion resistance. [Contents (excerpt)] ■ Functional, flexible, and highly reliable manufacturing ■ Comparison of shear strength ■ PST resin compound ■ Joining of dissimilar materials contributes to the electronics industry ■ Adhesion with long-term stability *For more details, please refer to the PDF document or feel free to contact us.

• Plasma surface treatment equipment
• Injection Molding Machine

AntiCorr coating is a corrosion prevention coating that can be applied to various metals using atmospheric pressure plasma. It is a treatment method specifically designed for metal corrosion prevention among the coatings applied using PlasmaPlus. Additionally, it does not require dry storage, leading to time savings. 【Features】 ■ Suppresses corrosion ■ Applicable to lid gaskets and liquid gaskets (vFIPG) ■ Usable on production lines ■ Multipurpose ■ Easy to use *For more details, please refer to the PDF document or feel free to contact us.

• Plasma surface treatment equipment

Through precise pretreatment using Openair-Plasma(R), reliable and long-term stable adhesion can be achieved even with materials that are difficult to bond. This document introduces how Openair-Plasma(R) modifies plastic surfaces and enhances adhesion and bonding properties. 【Features of Openair-Plasma(R)】 ■ Surface modification possible under atmospheric pressure ■ Plasma irradiation possible with compressed air and electricity ■ Easy to integrate into existing production lines ■ Ozone-free and environmentally friendly for the workplace ■ Solvent-free, reducing costs ■ Process improvement through automation On the day of the event, a demonstration machine will be set up at the venue, allowing you to experience enhanced adhesive strength at our booth. We invite you to visit us during this opportunity. 【Contents (excerpt)】 ■ Improvement of surface free energy ■ Applications in industrial processes ■ Cost reduction technology for home appliance manufacturing ■ Structural bonding case studies for truck containers ■ Adhesion comparison of plastics using Openair-Plasma(R) *For more details, please download the PDF or contact us.

• Plasma Generator

Our atmospheric pressure plasma treatment device, Openair-Plasma(R), excels in modification capabilities and is used for the modification of various surfaces. Additionally, it generates plasma using compressed air and electricity, and because it is ozone-free, it can be easily integrated into existing inline systems. The Openair-Plasma(R) device can simultaneously clean and activate surfaces, and due to its solvent-free and dry processing, it contributes to improvements in production processes and cost reductions. Furthermore, it can be customized for integration into robots for automation, making it suitable for quality control and enhancement. 【Table of Contents】 ■ What is Plasma ■ Mechanism and Effects of Plasma ■ Composition of Plasma Treatment System *For more details, please download the PDF or contact us.

• Plasma surface treatment equipment