リ・フォース List of Products and Services

There are three advantages to using rivet joining. The first is that the working time is shorter compared to welding. The aspect of "speed," which is one of the strengths of Re-FORCE, will be further utilized as more tasks can be performed with rivet joining. The second is that the work is easier compared to welding. Since no qualifications like those required for welding are necessary, even beginners can perform tasks in a short amount of time. The third is cost. Rivet joining is inherently low in cost, and the cost performance improves as the size of the product increases, which is another key point. Additionally, rivet joining is resistant to vibration and, once fastened, is unlikely to come loose, making the benefits of adopting rivet joining significant. *For more details, please feel free to contact us.

• Contract manufacturing

Our company, as an expert in precision sheet metal, responds to various metal processing and manufacturing needs, characterized by "speed" and "flexibility" tailored to our customers' requirements. To meet our customers' requests, we provide technical proposals based on our extensive technical expertise. With six fiber laser cutting machines, the latest panel benders, and numerous industrial robots introduced in bending, welding, and painting processes, we support our customers with "high quality," "high productivity," and "small to large-scale production of various types." We are currently distributing materials related to sheet metal processing for free! If you are interested, you can download them from the link below. *For more details, please refer to the catalog. If you have any concerns regarding sheet metal, please feel free to consult us.

• Contract manufacturing

Our company, an expert in precision sheet metal, responds to various metal processing and production needs, with a motto of "flexible response" and "speed" tailored to customer requirements. Currently, we are offering free access to seminar materials related to sheet metal processing that we are hosting! This single volume allows for easy acquisition of fundamental knowledge about sheet metal and understanding of the processes involved. Those interested can download it from the link below. 【Main Contents】 ■ Properties of sheet metal (about steel, stainless steel, aluminum, copper, and brass) ■ Differences from resin and paper materials (advantages of sheet metal) ■ Introduction to the manufacturing process (from programming to surface treatment and assembly) ■ Examples of products and processing methods (such as bar turning and louvers) *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• Other metal materials

This is an introduction to precision sheet metal processing handled by Reforce. We digitize drawings and reduce the number of processes using advanced deburring and disassembly machines. Additionally, we focus on bending and also manufacture simple molds. Since all processes can be balanced as a whole, it is possible to pursue quality and speed. 【Precision Sheet Metal Processing Steps】 ○ Programming (Coding) ○ Punching (Blanking) ○ Bending ○ Welding & Assembly ● For more details, please contact us.

• Contract manufacturing

Precision Sheet Metal Processing by Reforce Co., Ltd. ~ Punching, Bending, and Welding Processing ~ 【Features】 ○ We digitize the drawings received from customers and reduce the number of processes using advanced deburring and separation machines. ○ We are particular about bending, so we also manufacture simple molds in-house. ● For more details, please download the catalog or contact us.

• Processing Contract

The extraction process features a fiber laser processing machine that boasts world-class processing speeds, along with Amada's fiber laser and turret punch combination machine, fiber laser with a stocker system, turret punch with a cycle loader, fladder, and leveler, among many other facilities. By utilizing different equipment, we have established prototype lines and mass production lines.

• Processing Contract

A leveler is a machine used to return warped sheet materials to a flat surface. It has various achievements in handling special materials and punching materials that require high precision, as well as in distortion correction. If you are in trouble, please consult us first. We will assess whether we can handle it by directly examining the product. If possible, we can accommodate a wide range from small quantities to mass production. 【Work Size】 Thickness: 0.8t to 12.0t Width: 100mm to 1250mm

• Contract manufacturing

The fiber laser processing machine manufactured by Trumpf is characterized by high productivity and high quality. It has become an essential piece of equipment in our mass production line. 【Features】 - High-speed processing - Clean cutting edges due to high power - Compatible materials: Steel, SUS, Aluminum, Copper, Brass *For more details, please feel free to contact us.

• Contract manufacturing

Laser marking is a method of directly printing serial numbers and characters on products by irradiating them with laser light. 【Features】 - Permanent printing that does not fade - High-precision marking without the need for molds - Adjustable print density *For more details, please feel free to contact us.

• Contract manufacturing

There are many sheet metal shops that have introduced bending robots, but Re-Force boasts one of the highest numbers of installations in Japan, with five units currently in operation. 【Features】 High-precision production performance suitable for mass-produced and repeat products. Reduction of setup time through automatic die exchange functionality. Capable of 24-hour operation, achieving over 1.5 times the productivity compared to manual processing. Our company has a mass production line centered around bending robots and a prototype/small lot line centered around dedicated benders, allowing us to respond widely without slowing down production speed. *For more details, please feel free to contact us.

• Contract manufacturing

Achieving feed bending processing without dedicated molds by skilled technicians. R processing can be performed without initial costs. It can accommodate processing of external parts of equipment and areas that are difficult to process with R molds. 【Processing Points】 15R ... Using R molds 60R ... Feed bending with general molds (Number of feeds: 90 times) *For more details, please feel free to contact us.

• Contract manufacturing

In the welding process, we have introduced many machines, including conventional welding machines, automatic stud welding machines, fiber laser welding robots, and arc welding robots. Our company is also focusing on welding-less processing, which enables speedy assembly work and contributes to cost reduction.

• Processing Contract

Our robotic welding machines come in two types, which are used according to the processed products. Once the program is set, even operators without technical skills can achieve high-quality and stable welding, contributing to increased productivity. Fiber Laser Welding Robot (manufactured by Trumpf) * Welding methods: Pulse welding, CW welding [Features] Enables welding of thin plates and fine shapes with appropriate welding methods. Welding of copper and aluminum is also possible. Achieves a beautiful finish on the appearance parts. Arc Welding Robot (manufactured by Panasonic) * Welding methods: MAG welding, CO2 welding [Features] High work efficiency with minimal spatter. Once the program is set, operators without technical skills can perform the work. Three arc welding robots are dedicated to mass production. In addition to robotic welding machines, we have various assembly technologies such as argon welding machines, spot welding machines, and riveters. With a wide range of technologies, we have established both mass production lines and prototype/small lot lines, allowing us to respond broadly. *For more details, please feel free to contact us.

• Contract manufacturing

【Features】 - Minimal thermal distortion, capable of handling thin plates - Clean appearance finish achieved through fiber laser welding - Compatible materials: steel, stainless steel, aluminum, copper, brass *For more details, please feel free to contact us.

• Contract manufacturing

In stainless steel welding, there are many welding machines, including fiber laser welding robots, allowing for a wide range of applications such as high-precision welding that requires airtightness. Pipe welding can also be finished beautifully. 【Features】 - High airtightness and a beautiful appearance finish due to CW welding * Post-welding burn removal and buffing are also available. *For more details, please feel free to contact us.

• Contract manufacturing

- Having a powder coating line in-house allows for a one-stop process from sheet metal processing to painting treatment. - For pretreatment, a non-chlorinated alkaline solution is used, ensuring environmentally friendly degreasing. - After degreasing, zirconium conversion treatment is performed. - We do not perform primer applications; we follow a one-bake, one-coat principle. - The powder coating uses materials that consider the environment, making it suitable for RoHS regulations. *Zirconium conversion treatment is a type of chemical treatment performed as a pretreatment for metal coating, which prevents corrosion of the metal substrate by covering the surface with a zirconium film and enhances the adhesion of the coating.*

• Processing Contract

One of the powder coating lines at Re-Force is equipped with two powder coating robots. It is fully equipped with sensors that automatically follow and coat the products. 【Features】 For repeat items, setup time can be reduced by recalling previously set configurations. The sensors allow for automatic tracking of products for coating. Stable quality can be maintained through programming. Since the powder coating uses environmentally friendly materials, it complies with RoHS regulations. The line's work size is 1000×1000×1800, allowing for a wide range of products from small to large. *For more details, please feel free to contact us.

• Contract manufacturing

The inspection workbench designed in-house was created for internal use. I believe that making small tables and tools to improve work efficiency is something unique to sheet metal shops. Since we can carry out design, sheet metal work, painting, and assembly in-house, we are able to develop products tailored to our customers' needs. 【Features】 - Quick response to specification changes tailored to the purpose due to in-house design - Electrical wiring, such as LED lights, can also be handled in-house - Beautiful finish with powder coating Leave the design to us. *For more details, please feel free to contact us.

• Contract manufacturing

i-nage is a digital signage that uses an innovative method of utilizing the latest tablet information devices "iPad/iPad2" sold by Apple. It transforms intangible services such as content and applications into a tangible product, resembling interior furniture within stores and offices. Its stylish appearance attracts the attention of many customers. For more details, please contact us or refer to the catalog.

• others

Our company-designed mailboxes are a popular product, shipping approximately 9,000 units annually. Since we handle design, sheet metal processing, painting, and assembly in-house, we can develop products tailored to our customers' needs. 【Features】 Design can be based on your specifications. We manage everything in-house from design to sheet metal, painting, and assembly. We can accommodate a wide range of requests, from prototype production of one unit to mass production of over 100 units. You can trust us to handle everything from design to completion. *For more details, please feel free to contact us.

• Contract manufacturing

mizPLUS is a vending machine (water purifier) that can produce pure water. Additionally, convenient tools are provided for the stores that introduce it. For example, the size of the bottles for filling water can be freely set from 1 liter to 12 liters. mizPLUS is equipped with a 32-inch wide-angle touch panel digital signage. All operations for purchasing water are done via the touch panel. When not in use for customer purchases, it can be freely used to play commercials or background music.

• Contract manufacturing

At Reforce, we have over 20 years of experience in hinge manufacturing. By starting from sheet metal production rather than modifying off-the-shelf products, we can reduce costs. We possess bending molds specifically for hinges, allowing us to create special-shaped hinges that differ from existing products. We primarily manufacture hinges for use in the opening and closing parts of industrial equipment. 【Features】 - Proven track record of producing hinges up to 1.2m. - Capable of manufacturing special-shaped hinges that differ from existing products. - Flexible support from prototype production of 1 unit to mass production of over 100 units. *For more details, please feel free to contact us.

• Contract manufacturing