ピーワン List of Products and Services

We would like to introduce a case of photo-etching processing for a device called a "spacer" that secures space by being inserted in between. We received a consultation from a client who desired a flexible development, and technically requested a solution without burrs and at a low cost. The challenge in the process was carefully selecting various sizes of materials to manufacture at a low cost. We are also considering costs for essential original plates needed for etching through shared use and other methods. [Case Overview] ■ Requests - Processing method capable of low-cost etching - No burrs, non-bridged, small lots - Various sizes, with challenges regarding materials and thickness ■ Achievements - Conducting discussions and processing within the process to handle thin plate thicknesses without bridges - Working quickly to prevent rust depending on the material *For more details, please download the PDF or feel free to contact us.

• Processing Contract

The "film mask" is a mask produced through exposure, development, and fixing, similar to photographic negative film. It uses PET film as the base material, making the film mask lightweight and flexible compared to glass masks, which makes it easy to handle. Additionally, it offers excellent cost performance and can achieve short delivery times (same-day service available). 【Features】 ■ Lightweight and flexible, making it easy to handle ■ Space-saving for storage ■ Short delivery times ■ Low cost *For more details, please download the PDF or feel free to contact us.

• others

Our company specializes in "etching processing," which enables precise metal machining without warping, bending, or distortion. Orders can be placed from just one piece, catering to the needs of prototypes and small lots of various types. We excel in short delivery times, with the possibility of same-day delivery at the earliest. We are flexible in responding to requests for etching processing based on photos and illustrations, bridge-less processing, machining of thin plates with a thickness of 5μm, and secondary processing such as bending and plating. Please feel free to consult us for manufacturing parts for equipment, automobiles, and robots. 【Examples of Processing】 ■ Vapor deposition masks ■ Leaf springs ■ Spacers ■ Wrapping carriers ■ Decorative emblems ■ Gobo plates for projectors, etc. *For more details, please refer to our materials. Feel free to contact us as well.

• Processing Contract

We would like to introduce a case where we created a film mask from a hand-drawn rough sketch for a customer in the photography and gravure industry. The customer requested to produce exposure film using photographic methods, but since they did not have CAD or similar tools, they provided a hand-drawn sketch for us to work from. As it was a hand-drawn sketch, we encountered inconsistencies and unclear points as we progressed. During the data conversion phase, issues such as lack of information and inconsistencies arose. We were able to complete the data conversion by confirming these issues with the customer and resolving them as they came up. [Case Summary] ■ Challenge: The customer was looking for a vendor to produce a film mask. ■ Result: - Reviewed the created data and made modifications to reduce the number of objects and coordinate points. - Confirmed and resolved issues such as lack of information and inconsistencies with the customer throughout the data conversion process. *For more details, please refer to the related links or feel free to contact us.

• Other contract services

Our company specializes in quick delivery, and we can provide the shortest possible delivery time for photo etching, even on the same day. We excel in producing a wide variety of small lots, and we can accommodate the production of prototypes and other items starting from just one piece. Since we do not require expensive molds used in processes like press working, we can reduce both the design and manufacturing processes as well as costs. Additionally, one of the features of photo etching is its suitability for processing thin sheets, with a proven track record of working with sheets as thin as 5 microns. If you are struggling to produce the products you envision, please give our technical expertise a try. 【Features】 ■ Fastest possible same-day delivery ■ Support from one piece to medium production ■ Achieve low costs ■ Production without original plates is possible ■ Precise processing without burrs *For more details, please refer to the PDF materials or feel free to contact us.

• Etching Equipment

We received a request to manufacture the wrapping carrier using photo etching that can accommodate low costs. The technical requirements specified that it should be produced without burrs and without bridges. Additionally, due to the characteristics of the product, it will not be mass-produced but rather produced in small to medium lots, with various sizes, materials, thicknesses, and warping, along with detailed requests. Therefore, we manufactured a prototype of the wrapping carrier. Since the customer requested a short delivery time, we responded with the fastest possible delivery for the prototype as well. Furthermore, we are progressing with the manufacturing while considering the process to enable handling of thin plate thickness without bridges. Depending on the material, it is also important to work quickly to prevent rust, so we are consciously paying attention to warping of the material and working diligently. *For more details, please refer to the PDF document or feel free to contact us.

• Etching Equipment

We received an inquiry regarding the processing of leaf springs, so we would like to introduce it. The customer's request was for a processing method that can accommodate low costs, specifically through etching. We can address the issues the customer is facing, including small lot production and quick turnaround for small lot prototypes. The main materials for the products include stainless steel (SUS304 series), pure copper (C1100), phosphor bronze (C5191, C5210, etc.), brass (C2680, C2801, etc.), ribbon steel, and beryllium copper. At our company, we primarily produce flat plates through etching, but if there are specific requests, we can also accommodate bending processing by collaborating with precision sheet metal companies. *For more details, please refer to the PDF document or feel free to contact us.

• Etching Equipment

The "Higashinari Ward Living and Working Together Town Development Discussion Group," "Higashinari Ward Office," and "Amagasaki Shinkin Bank / Imazato Branch" members, along with elementary school students and their parents living in Higashinari Ward, visited our company for the "12th Our Town Factory Tour." After touring various departments, they challenged themselves to create designs for photo frame etching. The elementary school students were invited to draw their favorite illustrations and texts on a 25cm square design. Later, the design was scanned to create a film master, and a unique, memorable photo frame was completed through the etching process. All participants, including local elementary school students and their parents, were very pleased, and we are happy to have contributed, even just a little, to the community. *For more details, please refer to the PDF document or feel free to contact us.*

• Etching Equipment

We created an original gobo plate using photo etching. A gobo is a plate that projects a design when light passes through it. We accommodate quick turnaround for prototypes and small lots, and the production of glass gobos is handled by partner factories. Additionally, we are considering and processing to handle thin plate thickness within the process. Depending on the material, we pay attention to issues like warping and strive to work quickly. 【Case Details】 ■Industry: Lighting (Projectors) ■Achievements - Created original gobo plates using photo etching - Accommodated quick turnaround for prototypes and small lots - Production of glass gobos is handled by partner factories *For more details, please refer to the PDF document or feel free to contact us.

• Etching Equipment

We received an inquiry regarding the creation of vapor deposition masks, and I would like to introduce it. There are projects that are trying for the first time in research institutions and prototype considerations, and they are experimenting with the characteristics of metal masks. Technically, they requested a solution without burrs and at a low cost. Additionally, there was a request based on artwork as there was no existing data. Therefore, we created a vapor deposition mask using etching technology. We are capable of responding to short lead times for prototypes and small lots, and particularly from research institutions, we have realized projects that accommodate a variety of small lots using etching technology. Furthermore, to meet product requirements for vapor deposition, we addressed demands for flatness, magnetism, and heat resistance. *For more details, please refer to the PDF document or feel free to contact us.

• Etching Equipment

Our company is capable of precision photo-etching processing without burrs. In addition to through-hole processing, we can also perform countersinking to any depth, eliminating the need for expensive mold costs. We can accommodate everything from prototypes to medium-scale production. Additionally, our "ultra-high precision photo masks" are lightweight and flexible, making them easy to handle. They require minimal storage space and have short lead times. We also offer "high precision metal masks," "high precision bump masks," and "original metal squeegees." 【Product Lineup】 ■ Photo-etching processing ■ Ultra-high precision photo masks ・ High precision film masks ・ High precision emulsion masks ・ High precision chrome masks *For more details, please refer to the PDF document or feel free to contact us.

• Other electronic parts

Our unique laser processing technology allows us to meet various requests for thin plate jigs, including SMT-related metal masks, bump formation masks, and prototype products before press cutting. The stainless steel used for processing is high-precision rolled material, ensuring accurate thickness management. Additionally, our laser processing machine reproduces the true circles required for BGA and CSP shapes according to CAD data, thanks to its high-speed laser head and high-precision linear table drive. 【Options】 ■ Half-etching processing ■ Nymfuron processing (Please consult us for other special specifications) *For more details, please refer to the PDF document or feel free to contact us.

• Other electronic parts

Our unique additive processing technology supports the fine fields of high-density metal masks. We respond to requests for various types of metal masks, primarily for SMT-related applications, including bump formation masks, COB-compatible masks, fine masks for deposition, and thin plate jigs. Please consult us for special specifications. We will accommodate with short lead times, low costs, and high quality. 【Specifications】 ■ Processing method: Active method ■ Material: Ni (Nickel) Hv370 ■ Taper amount: Within 7% of plate thickness ■ Maximum processing area: 500mm x 600mm ■ Processing plate thickness: 0.03mm to 0.15mm ■ Plate thickness accuracy: Within 10% of plate thickness ■ Shape accuracy: ±10μm *For more details, please refer to the PDF document or feel free to contact us.

• Other electronic parts

This product is a metal squeegee that applies metal mask processing technology to a metal blade, featuring special processing that enhances the rolling properties of cream solder and provides adhesion prevention of cream solder through a Nymfron coating. It eliminates the "curling" that occurs with rubber squeegees, allowing for flat printing. Sizes range from 100mm to 350mm in length and 30mm to 50mm in width, and can be processed to specified dimensions. 【S Squeegee Specifications】 ■ Processing Method - S Squeegee: Laser processing + Nymfron coating (optional) - T Squeegee: Laser processing + special processing + Nymfron coating (optional) ■ Set Plate Thickness: t=0.2, t=0.25, t=0.3 ■ Hardness: Hv320–340 ■ Size: Length 100mm to 350mm, Width 30mm to 50mm (can also be processed to specified dimensions) *For more details, please refer to the PDF document or feel free to contact us.

• Other metal materials

Our company is capable of precision etching with minimal burrs. We can perform not only through-hole processing but also counterboring to any desired depth. There is no need for expensive mold costs, and we can accommodate everything from prototypes to medium-scale production. We can handle a variety of products in small lots ranging from 10μ to 1,500μ. Please feel free to consult us when you need our services. 【Features】 ■ Capable of precision processing with minimal burrs ■ Not only through-hole processing but also counterboring to any desired depth is possible ■ No need for expensive mold costs, accommodating everything from prototypes to medium-scale production *For more details, please refer to the PDF document or feel free to contact us.

• Etching Equipment