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ピーワン

EstablishmentSeptember 1992
capital1000Ten thousand
addressOsaka/Higashinari-ku, Osaka-shi/Yamatsu 3-11-31
phone06-6977-0097
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last updated:Apr 10, 2024
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Etching Processing Service List Etching Processing Service List
Etching processing processing examples Etching processing processing examples
Etching

Etching processing processing examples

This is an introduction to examples of etching processing.

[Processing Example] Creation of film masks from hand-drawn rough sketches.

It is possible to create even without the original version! Here is an example of a case where we proceeded by sending PDF drawings and making corrections along the way.

We would like to introduce a case where we created a film mask from a hand-drawn rough sketch for a customer in the photography and gravure industry. The customer requested to produce exposure film using photographic methods, but since they did not have CAD or similar tools, they provided a hand-drawn sketch for us to work from. As it was a hand-drawn sketch, we encountered inconsistencies and unclear points as we progressed. During the data conversion phase, issues such as lack of information and inconsistencies arose. We were able to complete the data conversion by confirming these issues with the customer and resolving them as they came up. [Case Summary] ■ Challenge: The customer was looking for a vendor to produce a film mask. ■ Result: - Reviewed the created data and made modifications to reduce the number of objects and coordinate points. - Confirmed and resolved issues such as lack of information and inconsistencies with the customer throughout the data conversion process. *For more details, please refer to the related links or feel free to contact us.

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[Processing Example] Creation of a deposition mask using etching technology.

Responding to demands for flatness, magnetism, and heat resistance! Achieving a variety of small-lot projects using etching technology.

We received an inquiry regarding the creation of vapor deposition masks, and I would like to introduce it. There are projects that are trying for the first time in research institutions and prototype considerations, and they are experimenting with the characteristics of metal masks. Technically, they requested a solution without burrs and at a low cost. Additionally, there was a request based on artwork as there was no existing data. Therefore, we created a vapor deposition mask using etching technology. We are capable of responding to short lead times for prototypes and small lots, and particularly from research institutions, we have realized projects that accommodate a variety of small lots using etching technology. Furthermore, to meet product requirements for vapor deposition, we addressed demands for flatness, magnetism, and heat resistance. *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Created an original gobo plate using photo etching.

We can also accommodate short lead times for prototypes! Here are examples of original gobo plates we have created.

We created an original gobo plate using photo etching. A gobo is a plate that projects a design when light passes through it. We accommodate quick turnaround for prototypes and small lots, and the production of glass gobos is handled by partner factories. Additionally, we are considering and processing to handle thin plate thickness within the process. Depending on the material, we pay attention to issues like warping and strive to work quickly. 【Case Details】 ■Industry: Lighting (Projectors) ■Achievements - Created original gobo plates using photo etching - Accommodated quick turnaround for prototypes and small lots - Production of glass gobos is handled by partner factories *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Creating a one-of-a-kind photo frame through etching processing.

A one-of-a-kind memorable photo frame created through etching processing has been completed!

The "Higashinari Ward Living and Working Together Town Development Discussion Group," "Higashinari Ward Office," and "Amagasaki Shinkin Bank / Imazato Branch" members, along with elementary school students and their parents living in Higashinari Ward, visited our company for the "12th Our Town Factory Tour." After touring various departments, they challenged themselves to create designs for photo frame etching. The elementary school students were invited to draw their favorite illustrations and texts on a 25cm square design. Later, the design was scanned to create a film master, and a unique, memorable photo frame was completed through the etching process. All participants, including local elementary school students and their parents, were very pleased, and we are happy to have contributed, even just a little, to the community. *For more details, please refer to the PDF document or feel free to contact us.*

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[Processing Example] Processing a leaf spring using photo-etching.

To respond at a low cost, we are making efforts such as sharing and co-using essential original plates for etching!

We received an inquiry regarding the processing of leaf springs, so we would like to introduce it. The customer's request was for a processing method that can accommodate low costs, specifically through etching. We can address the issues the customer is facing, including small lot production and quick turnaround for small lot prototypes. The main materials for the products include stainless steel (SUS304 series), pure copper (C1100), phosphor bronze (C5191, C5210, etc.), brass (C2680, C2801, etc.), ribbon steel, and beryllium copper. At our company, we primarily produce flat plates through etching, but if there are specific requests, we can also accommodate bending processing by collaborating with precision sheet metal companies. *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Manufacturing wrapping carriers using photo etching.

Small lot support! Introduction of a case where a wrapping carrier for crystal polishing was manufactured using photo-etching.

We received a request to manufacture the wrapping carrier using photo etching that can accommodate low costs. The technical requirements specified that it should be produced without burrs and without bridges. Additionally, due to the characteristics of the product, it will not be mass-produced but rather produced in small to medium lots, with various sizes, materials, thicknesses, and warping, along with detailed requests. Therefore, we manufactured a prototype of the wrapping carrier. Since the customer requested a short delivery time, we responded with the fastest possible delivery for the prototype as well. Furthermore, we are progressing with the manufacturing while considering the process to enable handling of thin plate thickness without bridges. Depending on the material, it is also important to work quickly to prevent rust, so we are consciously paying attention to warping of the material and working diligently. *For more details, please refer to the PDF document or feel free to contact us.

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[Processing Example] Spacer created using photo-etching processing.

Your request is for no minimum order quantity, non-bridge, and small lots! There are also challenges regarding size variety, materials, and thickness.

We would like to introduce a case of photo-etching processing for a device called a "spacer" that secures space by being inserted in between. We received a consultation from a client who desired a flexible development, and technically requested a solution without burrs and at a low cost. The challenge in the process was carefully selecting various sizes of materials to manufacture at a low cost. We are also considering costs for essential original plates needed for etching through shared use and other methods. [Case Overview] ■ Requests - Processing method capable of low-cost etching - No burrs, non-bridged, small lots - Various sizes, with challenges regarding materials and thickness ■ Achievements - Conducting discussions and processing within the process to handle thin plate thicknesses without bridges - Working quickly to prevent rust depending on the material *For more details, please download the PDF or feel free to contact us.

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