タナベ List of Products and Services

• Industrial Furnace

• Industrial Furnace

• Industrial Furnace

■Equipment Features - High-temperature atmosphere compatibility - Capable of firing at temperatures above 1,000°C due to the use of carbon heaters. - Continuous firing - Continuous processing is possible as raw material supply can be managed while controlling the atmosphere. ■Equipment Applications Firing in a high-temperature atmosphere, etc.

• Industrial Furnace

■Equipment Features - Safe processing (no combustion reactions occur in the furnace due to superheated steam atmosphere) - Oxidation suppression effect (thermal decomposition processing under extremely low oxygen atmosphere) - Energy-saving effect through heat recycling system (maximizing the use of exhaust heat energy) - Total coordination including supply and discharge equipment ■Equipment Applications - Cleaning and degreasing of metal briquettes - Heat treatment of scrap and irregular materials (removal of organic substances) - Heat treatment of carbon-based materials - Thermal decomposition processing of substrates and resins - Product cleaning of plates and thin sheets

• Industrial Furnace

Waste containing plastic and high-calorie waste, which are difficult to process with conventional pre-treatment (incineration), can be safely processed using a superheated steam system. ■ Equipment Features - Safe processing without ignition: Compared to conventional direct combustion methods, the fire risk is significantly reduced, enabling safe and stable operations. - Improved dissolution yield due to high-quality and oxidation suppression effects: Thermal decomposition treatment with the superheated steam system provides high-quality cleaning and degreasing effects. Additionally, oxidation suppression effects can be expected to improve the yield during dissolution. - Energy-saving effects through heat recycling system: Effectively utilizes the thermal energy contained in organic matter, replacing the combustion and steam generation energy of the heat booster.

• Industrial Furnace

The temperature can reach up to 2000°C, among many other achievements. The heating atmosphere can be with argon gas, nitrogen gas, helium gas, etc. The heating methods include joint heating and carbon heater methods. ■ Equipment Features High-temperature heating is possible. We can propose auxiliary equipment tailored to your needs, such as installing a lifter. Sealing performance can also be ensured.

• Industrial Furnace

• Other industrial robots

■Equipment Features - It automatically rotates while moving back and forth inside the duct, scraping off adhered and accumulated dust with the tip tool. - The purging air from the tip of the cleaner rod (scraping rod) blows the scraped dust into the furnace interior.

• Other machine tools

Alloy iron (ferroalloy) refers to a general term for various alloys of iron combined with elements added during the steelmaking process, such as deoxidizers or special steel materials (including non-ferrous materials). We supply electric furnaces for the production of various alloy irons, including ferromanganese and ferrochrome.

• Industrial Furnace

■Equipment Features - Safe processing without ignition: Compared to conventional direct combustion types, the fire risk is significantly reduced, enabling safe and stable operations. - Improved dissolution yield due to high-quality and oxidation suppression effects: Cleaning and degreasing with the superheated steam system achieves high-quality cleaning and degreasing effects. Additionally, the oxidation suppression effect is expected to improve the yield during dissolution (other companies' results show an improvement of 1-2% based on data). - Energy-saving effects through heat recycling system: The energy from adhered oils is utilized as a heat source within the system, making use of waste heat.

• Industrial Furnace

■Equipment Features - High-performance briquette machine (Nippon Steel & Sumitomo Metal Corporation / RUF): By adopting a two-stage compression method (pre-charger and main cylinder) for continuous briquette production, it achieves "consistently high density" and "uniform length size" regardless of the properties of the raw material (sawdust), enabling quantitative transport and stable processing. - Safe processing and safe melting: The briquette cleaning and degreasing system using superheated steam safely cleans and degreases without igniting the "residual oil" contained in the briquettes in a mesh belt oven. Additionally, during melting, flame generation is minimized, allowing for safe melting processing. - Oxidation suppression effect (improvement of melting yield): Treatment under an extremely low oxygen atmosphere provides oxidation suppression and reduction of residual carbon, which is expected to improve the quality of the treated material (improvement of yield during melting is anticipated). ■Equipment Overview This is a highly safe cleaning system that integrates the "high-performance briquette device" and "superheated steam cleaning system." A complete line from the granulation process (briquetting) to the cleaning process can be proposed.

• Industrial Furnace

There are two main types: the hot charge method using molten slag from the blast furnace and the cold charge method using ore as raw material. In the case of hot charge, a low energy unit consumption can be achieved. By using a slag quantitative discharge device, it is possible to stably supply slag to the subsequent cotton production line, resulting in good product quality.

• Industrial Furnace

■Equipment Features - Safe processing without ignition: Compared to conventional direct combustion types, this significantly reduces fire risk and enables safe and stable operation. - High-quality and safe melting: The chips cleaned with superheated steam have minimal residual oil and moisture, allowing for safe melting with reduced flame generation. - Oxidation suppression effect (improved melting yield): Processing under an extremely low oxygen atmosphere achieves oxidation suppression and reduced residual carbon. Therefore, improved yield during the melting of metal components is expected due to the reduction of oxides. (Other companies' results: data showing an improvement of 1-2% is available.)

• Industrial Furnace

Similar to a continuous rotary kiln, various atmosphere gases are introduced into the furnace, and the raw materials are fired while being stirred. ■ Equipment Features - Gradual heater temperature changes are possible: The temperature pattern can be set in stages according to the processing materials for the heating, holding, and cooling processes. - Customization considering contamination: To reduce metal contamination such as Fe, the contact parts of the processed materials can be customized with special alloys like nickel. This technology can be proposed because of our confidence in welding special materials. - Seal measures: We propose seal structures tailored to customer needs. Additionally, for fine raw materials, we offer dust collection and dust-proof covers to minimize scattering around the seals. - High airtight seal (optional): Our unique seal structure using carbon materials enables continuous firing under flammable atmospheres (High airtight seal patent number: Patent No. 4150368). - Customization of specifications according to customer needs: We can propose testing equipment that meets customer needs, from material selection for retorts and contact powder parts to exhaust gas treatment equipment. - Batch type allows for small rod production. ■ Equipment Applications Drying, firing, oxidation, etc., of various powders.

• Industrial Furnace

The atmosphere is heated with argon gas, nitrogen gas, helium gas, etc. The heating method is joint heating and carbon heater method. ■ Equipment Features It is a large device capable of heating at high temperatures. Sealability can also be ensured. There is a rotating mechanism from above. The temperature can be zoned vertically, allowing for temperature control.

• Industrial Furnace

■Equipment Features - Easy to obtain data and parameters according to the materials processed as a batch furnace - Compatible with special atmospheres (in addition to superheated steam, Ar, N2, etc. are possible) - Suitable for small lot production ■Equipment Applications - Various laboratory tests (basic tests) - Heat treatment of functional raw materials - Heat treatment of irregular materials and miscellaneous solids

• Industrial Furnace

■Equipment Features - Suitable for waste treatment plants without waste incineration power generation (such as on remote islands). - Easier to operate compared to other methods (electric resistance type, plasma type). - Easy to start ignition.

• Industrial Furnace

■Equipment Features - The device can be made more compact due to the high-density heat source. - High-temperature melting is possible. - You can choose the type of carrier gas, such as air plasma or inert gases (N2, Ar) plasma.

• Industrial Furnace

■Equipment Features - Capable of energy-efficient melting treatment. - Generates a small amount of gas inside the furnace. - Easy to control melting temperature.

• Industrial Furnace

A valuable metal reduction recycling melting furnace that reduces metal oxides contained in the copper and precious metals found in the incineration residues of waste circuit boards, as well as in by-products from stainless steel manufacturing processes, through carbon reduction. ■ Equipment Features - By immersing electrodes in the molten slag, high-efficiency melting is possible due to the Joule heat generated directly within the slag. - Complete melting of the treated materials in the furnace allows for easy separation of metal and slag.

• Industrial Furnace

■Equipment Features - High-temperature and high-speed operation using a two-directional hot air circulation method. - Energy-saving and low running costs. - Reduction of external VOC emissions through a sealed structure and catalyst. - Compatible with both heater and burner types. - Enables the production of high-quality enamel wire with reduced contamination through a special furnace structure and hot air circulation control. ■Equipment Applications Continuous baking and drying of insulating paint.

• Industrial Furnace

The furnace can also automatically transport the workpieces and transfer them to the next process for heating. It is capable of fully automatic operation. ■ Equipment Features The furnace itself is a device that can automatically transport and hand over to the next process. It can combine heat and FA (Factory Automation) technology. Heat resistance and sealing measures are also possible.

• Other assembly machines

■Equipment Features - Testing of various processed materials is possible. - Condition testing for actual machines is possible. - Sample production under various atmospheric conditions is possible. ■Equipment Applications Firing and drying of processed materials.

• Other machine tools

Similar to a continuous rotary kiln, various atmosphere gases are introduced into the furnace, and the raw materials are fired while being stirred. Since it is a small test machine, it is easy to evaluate the firing of small quantities of high-value-added raw materials. ■ Equipment Features - The test device allows for easy removal of the retort, making cleaning during product changeovers simple and enhancing maintainability. - Customization of specifications according to customer needs is possible. - Processing conditions can be easily changed, allowing for compatibility with multiple varieties. - Being batch-type allows for small rod production. ■ Equipment Applications Drying, firing, oxidation, etc., of various powders.

• Other machine tools

■Equipment Features - Capable of treating various odor components (organic substances). - The equipment is compact and easy to maintain. - Design and manufacturing can be tailored to usage conditions and purposes. - Low-temperature treatment using catalysts is also possible (optional). - Installation proposals for existing equipment are available. ■Equipment Applications - Deodorization treatment of exhaust gases. - Combustion treatment of combustible gases, etc.

• Other machine tools

Calcium carbide (CaC2) is produced by heating a mixture of quicklime and coke in an electric furnace at about 2,000°C, and it is used in the industrial production of acetylene, among other applications. It is also used as a deoxidizer and desulfurizer during steelmaking.

• Other machine tools

■Equipment Features We can propose the size of the furnace, temperature range, heating method, and atmosphere tailored to the customer's needs. Additionally, if uniform heating precision is required, we can achieve advanced uniformity by dividing the heating zones and ranges.

• Other machine tools

This is a furnace that allows for the recovery of copper metal, which is present in trace amounts in the slag generated during copper smelting, by separating it from the slag through gravity separation, causing it to settle at the bottom of the furnace.

• Other machine tools

It is a vacuum furnace equipped with several trays for processing inside. It also includes a cleaning device as an ancillary facility, which enhances maintenance efficiency. We can also propose door types that consider operability, such as manual or automatic. ■ Equipment Features It can accommodate low to high vacuum levels and ensures sealing capability. There are many proven results. Automation of loading and transportation devices can also be added. It can also be scaled up for larger sizes.

• Other machine tools

• Other machine tools

• Other machine tools

■Equipment Features - The equipment is compact. - Maintenance and clearance adjustments are easy. - Both the trough's water cooling jacket and the screw shaft are water-cooled, resulting in high cooling efficiency.

• Other machine tools

■Equipment Features - Heat patterns tailored to various thermal processing needs such as drying and firing: Temperature control is managed for each zone, allowing for the setting of heat patterns that meet the thermal processing requirements of the products. - Air cooling mechanism (optional): A cooling mechanism can be implemented to ensure stable control without temperature overshoot for the workpieces that generate heat during the thermal processing. - Customization considering contamination: To reduce metal contamination such as Fe, the contact parts of the workpieces can be customized with special alloys like nickel. This is a technology we can propose due to our confidence in welding special materials. - Seal measures: We propose sealing structures tailored to customer needs. Additionally, we offer dust collection and dust-proof covers to minimize scattering around the seals for fine materials. - High airtight seal (optional): Our unique sealing structure using carbon materials enables continuous firing in a flammable atmosphere (High airtight seal patent number: Patent No. 4150368).

• Other machine tools

We provide a preset system that determines the opening degrees (16 points) of the gas and air control dampers through touch panel operation to control the air-fuel ratio. We are also developing a feedback system (automatic control based on gas and air flow). ■ Equipment Features - Reduction of spare parts and maintenance costs. - Improved operability, accuracy, and responsiveness. - Enhanced operability through touch panel operation. - Possible reduction of running costs compared to proportional valve systems. ■ Equipment Applications Air-fuel ratio control introduced in burner equipment.

• Other processing machines

■Equipment Features - Bright annealing with reducing combustion gas. - Mass production is possible due to high-temperature, high-speed operation. - Energy-saving and low running costs with direct gas combustion. - Compatible with both heater-type and burner-type. - The equipment can be manufactured in vertical, horizontal, or diagonal orientations. ■Equipment Applications Continuous annealing of round wire and flat square wire, etc.

• Other processing machines

■Equipment Features - Safe processing without ignition: Compared to conventional direct combustion types, this significantly reduces fire risk and enables safe and stable operations. - Improved dissolution yield through high quality and oxidation suppression effects: The delacquering process using superheated steam systems achieves high-quality cleaning and degreasing effects. Additionally, the oxidation suppression effect is expected to improve yield during dissolution (data from other companies shows an improvement of 1-2%). - Energy-saving effects through heat recycling system: Effectively utilizes the thermal energy contained in the paint, replacing the combustion and steam generation energy of the heat booster.

• Other processing machines

Contact information: https://tanabe-co.co.jp/contact

• Other processing machines

■Equipment Features - The discharge is carried out while stirring the inside of the furnace with a chute, resulting in less load on the raw materials and the contact points inside the furnace, leading to minimal metal contamination. - Like a rotary kiln, it can be manufactured with retort materials tailored to specific needs. - Maintenance and clearance adjustments are easy. ■Equipment Applications Cooling of raw materials using water and air ■Contact Information https://tanabe-co.co.jp/contact

• Other conveying machines

Since it is a small test machine, it is easy to evaluate the firing of small amounts of high-value-added materials. We also accommodate customized specifications according to our customers' heat treatment needs.

• Industrial Furnace

【Equipment Features】 High-efficiency operation: Efficient demonstration testing is possible without the need to ramp up and down (heating and cooling) for each test due to batch processing. Various parameter conditions can be easily adjusted (temperature, processing time, steam quantity, steam temperature, etc.). Simple confirmation of the promotional effects of the rotary kiln is possible. Space-saving achieved by standardizing the inlet and outlet of the processed materials.

• Industrial Furnace