ECAD Solutions Co., Ltd. Product Lineup

The skill-less solution for panel manufacturing is a system that enables high-quality work even by inexperienced operators in the panel manufacturing process, which has traditionally required skilled workers. It allows for the inheritance of the "skills" of experienced technicians while facilitating the establishment of a digitalized manufacturing environment. 【Features】 ● Short-term implementation: Can utilize existing equipment for implementation, achieving a quick startup. ● Reduced lead time: By parallelizing preliminary setups through prior simulations, manufacturing periods are shortened. ● Skill inheritance: Reflects the know-how of skilled technicians in data, promoting the visualization of technology. ● Reduced difficulty: By digitizing work instructions from technicians, a process that does not require specific operators is realized. ● Accurate work assistance: The system processes tasks such as wiring and screw tightening, leading appropriate work. ● Quality assurance: Reduces quality variations by providing work instructions via PC, ensuring traceability of work and establishing an inspection-free environment. ● Centralized data management: Reuses panel manufacturing work as data. It can be utilized for maintenance such as modifications through the productivity of repeat items and information reuse.

WIRE CAM DX is a simulation software that can create manufacturing information for panels from design drawings. By digitizing the know-how of engineers, it is an IT solution that transforms the wire processing, component installation, and wiring tasks in the panel manufacturing process, which are often reliant on individual expertise, into tasks that anyone can perform, even without specialized skills. 【Features】 ■ Wiring design can be done using various files in addition to CAD data. * Files such as ECAD, DWG, PDF, TIFF, etc. are available. ■ In wiring design, wiring length measurement can be performed with automatic route selection. ■ Data for mark tube processing can be output to processing machines, and wiring length measurement data can be output to wire processing machines, allowing for pre-processing of wires. * Partner processing machine manufacturers: Lion Power, Kodera Electronics Manufacturing, CTK, Mibu Electric Manufacturing, Max, etc. ■ By preparing wires in advance and performing parallel tasks, manufacturing lead time can be shortened. ■ A function that guides component installation positions and wiring routes enables non-technical personnel to achieve high-quality work in a short period. ■ By introducing optional products, it is also possible to manage screw tightening torque. * For more details, please download the materials from the link below. Feel free to contact us with any inquiries.

The torque management system is an optional product of the panel manufacturing support system "WIRE CAM DX." Forgetting to tighten screws or insufficient fastening torque during screw tightening work can lead to wiring disconnections and contact failures caused by machine vibrations, making it a very important task. The torque management system is a completely new system that allows anyone to perform this screw tightening work by managing the fastening torque, ensuring that the work is always done with the appropriate torque. 【Features】 ● A screw tightening torque management system that operates in conjunction with WIRE CAM DX has been added as a hardware option. ● It is now possible to set torque values for terminal information. (WIRE CAM DX feature) ● Addition of terminal information monitoring function (WIRE CAM DX feature) ● The processing during terminal tightening has been subdivided to improve productivity during manufacturing, and status symbols have been added. (WIRE CAM DX feature) 　〇: Main tightening on the source side, ◎: Main tightening on both ends, ◇: Temporary tightening on the source side, ◆: Temporary tightening on the destination side.

The skill-less panel manufacturing solution is a system designed to support panel manufacturing processes that have traditionally required skilled workers, enabling even inexperienced operators to perform high-quality work. It allows for the inheritance of the "skills" of experienced technicians while facilitating the establishment of a digitized manufacturing environment. 【Effects】 ● Significant reduction in the man-hours required to create manufacturing data such as wire length, type, crimp terminals, and wire numbers. ● Pre-preparation of wires to the exact length reduces waste by 30-40%. ● Visual representation of wiring routes on a monitor makes it possible for beginners to perform wiring tasks. ● Optimization of personnel allocation through division of labor and mechanization. ● Improvement in quality through standardized wiring routes.