ミヤマ精工 Product Lineup

This is an announcement from Miyama Seiko Co., Ltd. regarding "uneven thickness molding."

Differential thickness processing is a method that changes the thickness of a part of a component that has been press-formed. By achieving different wall thicknesses through integrated molding, which was traditionally done through cutting processes, we have successfully reduced costs. This method is used in applications such as sealing plates for mobile lithium batteries and solenoid components for transmissions. At our company, we have simplified the process and successfully reduced costs by integrally molding the explosion-proof valve of the sealing plate for mobile lithium-ion batteries. 【Features of Differential Thickness Processing】 ■ A method that changes the thickness of a part of a component that has been press-formed ■ Successful cost reduction by achieving different wall thicknesses through integrated molding ■ Adopted for sealing plates for mobile lithium batteries and solenoid components for transmissions *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a development case of press forming of machined products through differential thickness processing. The aim of the development is to shorten the process and eliminate cutting by reviewing the differential thickness forming and processing methods. We have achieved the "press forming of differential thickness cylinders" through process optimization. Please feel free to contact us when you need assistance. [Development Goals] ■ New Method: Differential Thickness Forming ■ Cost Reduction: Process Shortening through Method Review ■ Novelty: Elimination of Cutting *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a development case of press forming for lithium-ion battery cover plates through differential thick processing. The development focused on the integration of cold forging and pressing technology, process shortening through a review of processing methods, and integral processing. The safety valve and cover plate were formed as a single piece through pressing. Please feel free to contact us if you have any inquiries. 【Development Objectives】 ■ New Method: Integration of cold forging and pressing technology ■ Cost Reduction: Process shortening through a review of processing methods ■ Novelty: Integral processing *For more details, please refer to the related links or feel free to contact us.

Miyama Seiko Co., Ltd. conducts process design, mold design, manufacturing, prototyping, and mass production of metal parts for automobiles in a consistent system. We produce and develop transfer press processed products, precision progressive presses, precision cold forging, and secondary processed products, starting with mold manufacturing equipment (design and assembly are done in-house). In addition to our headquarters factory and Toyota factory, we also have a base in Thailand. Please feel free to contact us when you need our services. 【Business Contents】 ■ Process design, mold design and manufacturing ■ Consistent system for prototyping and mass production *For more details, please download the PDF or feel free to contact us.

In this document, we introduce Miyama Seiko Co., Ltd.'s "Press Technology." We cover the use of simulation software, efforts in automation, IoT, and digitalization, as well as information on our in-house automatic equipment and various technical details. Our company is capable of providing comprehensive support from process design, mold design, mold manufacturing, prototyping, to mass production. Utilizing the know-how we have cultivated over many years, we deliver products with reliable and stable quality. [Contents (partial)] ■ Mold manufacturing ■ Proposal capabilities, design capabilities, know-how ■ Use of simulation software ■ Efforts in automation, IoT, and digitalization ■ Equipment introduction of in-house automatic devices *For more details, please download the PDF or feel free to contact us.

Miyama Seiko Co., Ltd. conducts process design, mold design, manufacturing, prototyping, and mass production of metal parts for automobiles in an integrated system. We produce and develop secondary processed products such as mold manufacturing equipment (design and assembly are done in-house), transfer press processed products, precision progressive press, and precision cold forging and machining. We possess multiple processing methods, including precision progressive pressing and cold forging, allowing us to select the optimal method according to product shape and production volume! We also support efficient and high-quality product development from the design stage. In our catalog download, we are offering technical materials related to "press technology"! [Excerpt of contents] - A processing method for forming a thin metal plate into a tubular shape → Parts used in automotive injectors, fuel pumps, exhaust gas recirculation devices, throttles, etc. - Achieving high precision with an inner diameter tolerance of 2/100 to 5/100 millimeters - Technical information on laminated processed products - Sheet forging technology related to lithium-ion battery parts and transmission parts *For more details, please download the PDF or feel free to contact us.

The document is a booklet titled "Press Technology December Issue," featuring a special article about Miyama Seiko Co., Ltd. It introduces our core technology of deep drawing, a major overhaul after 45 years, and a three-month secondment to AIDA's factory. In addition to our three domestic factories, our press line at the Thailand factory has also started full-scale operations. The globalization of our production system is progressing. [Contents (partial)] ■ Core technology is deep drawing ■ Major overhaul after 45 years ■ Achievements in laminated processing and differential pressure processing ■ Three-month secondment to AIDA's factory ■ Full-scale press processing in Thailand *For more details, please download the PDF or feel free to contact us.

We would like to introduce a development case of press forming of machined products using a new method of differential thickness molding. In conventional products, press processing and machining were performed. The developed product implements cold forging and drawing processes. By optimizing the process, we achieved "press forming of differential thickness cylinders." Additionally, the cost of the developed product is 40 compared to 100 for the conventional product. 【Development Objectives】 ■ New Method: Differential Thickness Molding ■ Cost Reduction: Shortening of processes through a review of processing methods ■ Novelty: Elimination of machining *For more details, please download the PDF or feel free to contact us.

Miyama Seiko Co., Ltd. conducts process design, mold design, manufacturing, prototyping, and mass production of metal parts for automobiles in an integrated system. We produce and develop secondary processed products such as mold manufacturing equipment (design and assembly done in-house), transfer press processed products, precision progressive presses, and precision cold forging and machining. We possess multiple processing methods, including precision progressive pressing and cold forging, allowing us to select the appropriate method based on product shape and production volume! We also support efficient and high-quality product development from the design stage. In our catalog download, we are offering technical materials related to "press technology" and "dissimilar metal joining through plastic processing"! [Excerpt from the content] ■ A processing method that forms a thin metal plate into a tubular shape → Parts used in automotive injectors, fuel pumps, exhaust gas recirculation systems, throttles, etc. ■ Achieving high precision with an inner diameter tolerance of 0.02 to 0.05 millimeters ■ Technical information on laminated processed products ■ Sheet forging technology related to lithium-ion battery parts and transmission parts *For more details, please download the PDF or feel free to contact us.