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This document introduces the functionalities of the integrated core package 'Misuzu8' that can be partially implemented for the food manufacturing industry. This product allows for partial implementation of various functions, including sales management, supply and demand adjustment, production management, and subsystems related to cost management, MES, and recipes. Each function has its own implementation pattern, enabling a small start for the introduction of this product. We encourage you to read it. 【Contents】 ■ Misuzu8 Functionality Information Diagram ■ Misuzu8 Cost Management Implementation Patterns ■ Misuzu8 MES Implementation Patterns ■ Misuzu8 Recipe System Implementation Patterns *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationMisuzu8" has been introduced to numerous listed or well-known companies engaged in the manufacturing and sales of products across all temperature ranges—chilled, ambient, refrigerated, and frozen—with the aim of business reform and IT reform in areas such as production, quality, cost, supply and demand, sales, logistics, and management accounting. 【Features and Benefits】 ■ Supply and Demand Adjustment Optimizes the balance between manufacturing and sales, preventing stockouts and excess inventory. ■ Sales Management Familiar with the commercial practices of food sales, it streamlines sales management operations that become complicated due to transaction conditions, whether in wholesale or retail. ■ Production Management Achieves real-time dynamic integration of goods and information. ■ Realization of "Visibility" By introducing dustproof and waterproof Windows POP terminals, it prevents erroneous operations, ensures traceability, and integrates with FA (PLC). ■ Cost Management Elevates manufacturing cost calculation to the level of cost management, thoroughly managing costs from products to line processes. ■ Transportation and Delivery Management Automates shipping deadline management with WMS, planning and instructing shipments and movements, providing vehicle dispatch support and freight calculation. ■ Proven Track Record of Operation and Maintenance Services For customers operating 24/7, there have been no accidents or downtime for many years. ★ You can view materials introducing examples of problem-solving from "PDF Download.
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Free membership registrationThis document summarizes the key points of case studies for the production management package software 'Misuzu8' offered by Jupiter Advanced Systems, aimed at the food manufacturing industry. It includes 13 case study highlights, starting with the introduction of a comprehensive MES (demand-supply adjustment function), as well as the paperless manufacturing instructions and performance reporting through the use of POP terminals, and measures to prevent operational errors. Please feel free to download and read it. [Contents] ■ Optimal ordering of raw materials and inventory reduction ■ Efficiency improvements in incoming inspection and shipping operations through HHT implementation ■ Inventory management and receipt and payment management using actual item tickets ■ Implementation of actual cost calculation and more 'Misuzu8' has numerous delivery records primarily with publicly listed and well-known companies, and it also offers 24/7 maintenance support tailored to the specific needs of the food manufacturing industry. We encourage you to read other catalogs and materials in addition to this document. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document is an introduction to "Misuzu8" for the food manufacturing industry, handled by Jupiter Advance Systems. It includes various information such as an introduction to our business, the concept and functional overview of Misuzu8, and images, presented through diagrams and photos. If you are considering implementation, please feel free to download and take a look. [Contents] ■Introduction: Introduction to Our Business ■I. Concept of Misuzu8 ■II. Functional Overview of Misuzu8 ■III. Inflated Images of Misuzu8 ■V. Company Overview *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the "Product Development Support Function" of "Misuzu8" that we handle. With seamless integration with the production management system, centralized management of item and recipe information is possible. Additionally, it enables the efficiency of development operations and improves the accuracy of cost estimation. 【Features】 ■ Integration between the production management system and the development support subsystem ■ Centralized management of item and recipe information ■ Easy cost estimation during price fluctuations ■ Ability to search raw material history information from traceability records ■ Centralized management of raw material codes *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the overview of the actual manufacturing costs and cost management functions of "Misuzu8" that our company handles. "Understanding the actual costs during the month" allows you to see the estimated costs for the current month and the weekly costs, enabling proactive cost management rather than merely tracking results after the fact. In addition, we provide an overview of many actual manufacturing costs and cost management functions. [Overview] ■ Direct labor costs allocated based on wage rates ■ Allocation of processing costs to work-in-progress and semi-finished products ■ Understanding the actual costs during the month ■ Comparison of budgeted and actual costs with variance analysis by factors ■ Cost estimation for product development *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationCan you calculate the cost of individual products weekly or without waiting for the end of the month? Additionally, can you calculate the end-of-month cost of individual products during the month (actual cost calculation)? Is it possible to compare the actual cost of individual products with the standard cost? Are you able to perform variance analysis on material costs, labor costs, manufacturing overhead, etc.? There are various other issues related to cost management. The cost management function of "Misuzu8" resolves all these issues. [Overview of Issues] ■ Cost calculation of individual products weekly or otherwise ■ Cost calculation of individual products at the end of the month during the month ■ Ability to compare the actual cost of individual products with the standard cost ■ Ability to perform variance analysis on material costs, labor costs, etc. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce the "Misuzu8" system for managing sales forecasts and actual results that our company handles. The analysis and utilization of sales forecast and actual performance information are conducted to formulate product strategies and sales channel strategies. Based on a precise understanding of sales costs and gross profit, we provide support information for formulating product policies and sales channel strategies from both quantity and gross profit perspectives. 【Features】 ■ Conducted to formulate product strategies and sales channel strategies ■ Sales plans are linked to production plans, and production plans are linked to procurement plans ■ Precise understanding of sales costs and gross profit ■ Provides support information for formulating product policies and sales channel strategies ■ Renewal products are automatically carried over with corresponding old and new product numbers *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce the "Shipping Operations" of "Misuzu8" that our company handles. We confirm the remaining allocation of items for shipment instructions and check whether the shipping instruction document and the actual products meet the shipping deadline management conditions using a QR code during the preparation of goods. By cross-referencing with the shipping deadline management condition master by item and delivery destination, we ensure that a shipping report is made before loading. If the lot of the relevant item does not comply with the shipping conditions such as the shipping deadline, a warning is issued, and only products from the appropriate lot are shipped. [Features] ■ Confirm compliance with shipping deadline management conditions using a QR code ■ Utilize Citrix and terminal (Web) servers in the core system ■ Cross-reference with the shipping deadline management condition master by delivery destination ■ Ensure a shipping report is made before loading ■ Ship products from the appropriate lot *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIntroducing "Misuzu8" and its feature of automatically determining shipping deadlines and transaction conditions by customer. It compares the recent shipping performance data with the relevant delivery destination product lot number, and prohibits shipping if the current item is from an older lot. Shipping deadline management conditions for each delivery destination are registered in the master, and the manufacturing date, expiration date of the relevant product, and the master shipping deadline conditions (for example, that the expiration date is more than 90 days at the time of delivery, that it is a single lot, etc.) are matched to prevent shipping errors. 【Features】 ■ Comparison with the relevant delivery destination product lot number from recent shipping performance data ■ Prohibition of shipping if the current item is from an older lot ■ Master registration of shipping deadline management conditions for each delivery destination ■ Matching of shipping deadline conditions to prevent shipping errors *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIntroducing the "Essential Items in the Seasoning and Measurement Room (Manufacturing Process)" of "Misuzu8." The "Windows POP terminal," which complies with dust and water protection rating IP66, features a touch panel system that allows for easy and speedy data input (can be used while wearing gloves). By reading the labels and barcodes of raw materials and work-in-progress items, error checking becomes possible. 【Features】 ■ Complies with protection rating IP66 (dust and water resistant) ■ Touch panel system ■ Simplified input ■ Automatic input of production information ■ Error checking for raw materials and work-in-progress items is possible *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the "Misuzu8" system for preventing measurement errors and operational mistakes. In the seasoning and weighing process, weighing instructions can be issued that take into account the expiration dates of raw materials and the expiration dates after opening (unpacking). By reading the product labels of raw materials for portioning and combined weighing, and incorporating the actual measured values from the weighing instruments, we can prevent measurement errors. Additionally, in the formulation process, the product labels of weighed raw materials are read each time they are added, preventing errors in the order and timing of additions. 【Features】 ■ Issues weighing instructions that consider expiration dates and post-opening expiration dates ■ Prevents measurement errors by incorporating the actual measured values from weighing instruments ■ Reads the product labels of weighed raw materials each time they are added in the formulation process ■ Prevents errors in the order and timing of additions ■ Allows for portioned weighing of a single raw material into multiple formulation instructions *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the "Set Product (Assorted) Process Management" for "Misuzu8" that we handle. Each time a product (individual item) is introduced into the packaging process (or cooperative factory line), the barcode and label of the corresponding product packaging case are scanned to obtain the quantity, weight, lot number, and expiration date. A label for the set product is issued, printing the earliest expiration date of the products packed in the package, which becomes the expiration date for the set product. 【Features】 ■ Obtains quantity, weight, lot number, and expiration date ■ Issues labels for set products ■ Prints the earliest expiration date of the products ■ The set product label also prints the lot number ■ Counts up each time the lot number of the input product changes *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the "Misuzu8" manufacturing process management that we handle. Based on the production schedule, we generate manufacturing instruction data for pull-synchronized production from the final process to the initial process. By using items such as current product tickets or container labels, we achieve item consistency. By utilizing POP terminals and HHTs and connecting them with equipment, we can obtain on-site information without burdening the operators. Manufacturing instructions are displayed on the POP terminals, allowing for the input of reports according to the instructions, which enables the paperless management of manufacturing instruction documents and daily reports. 【Features】 ■ Generates manufacturing instruction data based on the production schedule ■ Achieves item consistency with current product tickets, etc. ■ Utilizes POP terminals and HHTs ■ Obtains on-site information without burdening operators ■ Enables paperless management through report input on POP terminals *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce the "Raw Material and Product Receipt and Inventory Management Operations" of "Misuzu8." We match the actual products with the incoming schedule, read the barcode of the incoming schedule using a handheld terminal (HHT), and report the receipt. (For items requiring testing, testing instructions are provided.) When receiving the actual products, we input the counterpart lot, link it to our own lot, and attach the pre-issued receipt (incoming) product slip. Based on the shipping instruction, when withdrawing from the warehouse to the process, we read the receipt product slip to report the withdrawal lot and issue the withdrawal product slip for the required number of items to be input into the process. [Features] ■ Matching actual products with the incoming schedule ■ Reporting receipt by reading the barcode of the incoming schedule with HHT ■ Inputting the counterpart lot and linking it to our own lot ■ Operating with the minimum necessary number of issued product slips ■ Issuing withdrawal product slips for the required number of items to be input into the process *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce the "Misuzu8" inventory management system for receiving and shipping that our company handles. The inventory for receiving and shipping is managed by integrating the movement of goods and information through real-time management. We link the information of physical items, including raw materials (including main materials, auxiliary materials, and supplies), work-in-progress, by-products, co-products, and semi-finished products, to a physical item label printed with a barcode. We utilize HHT and POP to ensure thorough management of physical items. Management is possible by item, location, lot, processing expiration, usage expiration after opening (unpacking) and thawing, and available inventory. 【Features】 ■ Integration of the movement of goods and information through real-time management ■ Utilization of physical item labels printed with barcodes ■ Linking the information of physical items to ensure thorough management ■ Management of outsourced and purchased products from arrival to physical item management ■ Management of vendor work-in-progress inventory such as packaging materials is also possible *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the "Order Processing" of "Misuzu8" that we handle. By utilizing automatic FAX, we aim to streamline the process from printing the order form to sending it via FAX. By displaying the previous and current orders on the order form, we can clearly indicate any corrections to the order quantity. (The order form format will be tailored to your requests.) Additionally, in the event of an automatic FAX malfunction, manual FAX sending is also possible after printing the order form. 【Features】 ■ Utilization of automatic FAX ■ Streamlining from order form printing to FAX sending ■ Displaying previous and current orders on the order form ■ Clarifying corrections to the order quantity ■ Manual FAX sending possible after printing the order form *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce the "Procurement Planning Operations" of "Misuzu8" that our company handles. In conjunction with product replenishment requests and production plans, procurement plans for products and raw materials are automatically formulated, and orders are preliminarily indicated and confirmed. If the production plan is formulated by shipment, the procurement plan can also be formulated by shipment. (Delivery time specifications are also possible.) Additionally, order data is generated from the preliminary indication and confirmation of orders, and it interfaces with automatic fax. 【Features】 ■ Linked with product replenishment requests and production plans ■ Automatic formulation of procurement plans for products and raw materials ■ Procurement plans can also be formulated by shipment ■ Order data generated from preliminary indication and confirmation of orders ■ Interfaces with automatic fax *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce the "Production Planning Operations" of "Misuzu8" that we handle. It is possible to automatically create production schedules from product production dates to semi-finished products and initial processes. (However, we do not pursue the dream of complete automation.) Based on the effective inventory of input items, the load status of assigned lines and machines, and manufacturing performance, you can adjust the automatically generated production plan quantities. Additionally, we can realistically grasp the effective inventory considering the life of products, work-in-progress, blended products, and raw materials, leading to inventory reduction. 【Features】 ■ Automatic creation of production schedules ■ Adjustment of planned quantities possible by incorporating manufacturing performance ■ Realistic understanding of effective inventory of input raw materials ■ Contributes to inventory reduction *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our company's "Misuzu8" and its 'Supply and Demand Adjustment Services.' It optimizes the balance between manufacturing and sales, prevents stockouts and excess inventory, and allows for deadline management by item and delivery destination. It enables the planning and instruction of product production requests and product purchase requests, considering the overall optimization of each factory and storage and shipping warehouse. Additionally, for items produced through horizontal production, it allows for the allocation of requests to factories based on their load conditions. 【Features】 ■ Optimizes the balance between manufacturing and sales ■ Prevents stockouts and excess inventory ■ Deadline management by item and delivery destination ■ Enables planning and instruction of product production requests and product purchase requests ■ Confirms the load conditions of each factory and allocates requests accordingly *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur Misuzu8 is designed to reform core operations such as production, sales, logistics, supply-demand adjustment, and cost calculation for food manufacturing companies. It has been adopted by numerous businesses that manufacture and sell products across various temperature ranges: chilled, ambient, and frozen. Additionally, by providing our recommended Windows POP terminals, we enable visualization, which allows for faster and more efficient factory operations. **Concept of Misuzu8** 1. Aims to reduce the "total cost" of production, sales, and logistics. 2. Enables immediate understanding of "net sales and purchases" through the registration and reference of transaction conditions. 3. Compares annual plans with daily operations to "improve goal achievement rates." 4. Facilitates "shipment deadline management" without strain. 5. "The endpoint of production management is cost management." It integrates "traceability," "error prevention," and "cost management." 6. Actively promotes "collaboration with FA" to ensure that the field can easily input accurate information. *For more details, please contact us or download the catalog.*
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Free membership registrationOur Misuzu8 is being adopted by numerous companies that manufacture and sell products across various temperature ranges—chilled, ambient, and frozen—aiming to reform core operations in the food manufacturing industry, including production, sales, logistics, supply-demand adjustments, and cost calculation. Additionally, by providing our recommended Windows POP terminals, we enable visualization, which facilitates faster and more efficient factory operations. **Concept of Misuzu8** 1. Aims to reduce the "total cost" of production, sales, and logistics. 2. Allows immediate understanding of "net sales and purchases" through the registration and reference of transaction conditions. 3. Compares annual plans with daily operations to "improve goal achievement rates." 4. Implements "shipment deadline management" without strain. 5. "The endpoint of production management is cost management." Integrates "traceability," "error prevention," and "cost management." 6. Actively promotes "collaboration with FA" to ensure that the field can easily input accurate information. *For more details, please contact us or download the catalog.*
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Free membership registrationOur Misuzu8 is being adopted by many companies that manufacture and sell products in various temperature ranges—chilled, ambient, and frozen—with the aim of reforming core operations in the food manufacturing industry, such as production, sales, distribution, supply-demand adjustment, and cost calculation. Additionally, by providing our recommended Windows POP terminals, we enable visualization, which allows for faster and more efficient factory operations. **Concept of Misuzu8** 1. Aims to reduce the "total cost" of production, sales, and logistics. 2. Enables immediate understanding of "net sales and purchases" through the registration and reference of transaction conditions. 3. Compares annual plans with daily operations to "improve goal achievement rates." 4. Implements "shipment deadline management" without difficulty. 5. The focus of "production management is cost management." It integrates "traceability," "error prevention," and "cost management." 6. Actively promotes "collaboration with FA" to ensure that the field can easily input accurate information. *For more details, please contact us or download the catalog.*
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Free membership registrationOur Misuzu8 is designed to reform core operations such as production, sales, distribution, supply-demand adjustment, and cost calculation for food manufacturing companies. It has been adopted by numerous businesses that manufacture and sell products across chilled, ambient, and frozen temperature ranges. Additionally, by providing our recommended Windows POP terminals, we enable visualization, which allows for faster and more efficient factory operations. **[Concept of Misuzu8]** 1. Aims to reduce the "total cost" of production, sales, and logistics. 2. Enables immediate understanding of "net sales and purchases" through the registration and reference of transaction conditions. 3. Compares annual plans with daily operations to "improve goal achievement rates." 4. Facilitates "shipment deadline management" without strain. 5. The endpoint of "production management is cost management." It integrates "traceability," "error prevention," and "cost management." 6. Actively promotes "collaboration with FA" to ensure that the field can easily input accurate information. **[For more details, please download the catalog or feel free to contact us]**
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Free membership registrationThe "Production Management System Construction Handbook" is a problem-solving handbook that addresses challenges in food factories! 【Are you facing any of these issues?】 ◎ There is too much bookkeeping for work reports, making it hard to focus on production… ◎ Information is not linked, leading to excess or insufficient inventory… ◎ Accurate actual costs are not being tracked… 【Contents】 ◆ One stone, three birds (traceability, cost management, and prevention of erroneous operations)! ◆ Information and objects in sync (when the movement of items and their information are integrated…) ◆ Utilizing POP terminals… *For more details, please download the catalog or feel free to contact us.
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Free membership registrationOur Misuzu8 is implemented by numerous companies that manufacture and sell products across various temperature ranges—chilled, ambient, and frozen—aiming to reform core operations in the food manufacturing industry, including production, sales, distribution, supply-demand adjustment, and cost calculation. **Features of Misuzu8's Cost Management:** 1. Can you calculate the cost of individual products weekly, without waiting for the end of the month? Additionally, can you calculate the end-of-month product costs during the month? (Actual cost calculation) 2. Can you compare the costs of individual products against actual and standard costs? Are you able to perform variance analysis on material costs, labor costs, and manufacturing overhead? 3. Can you break down product costs to understand the costs of semi-finished goods and work-in-progress? Are labor costs and manufacturing overhead directly allocated or apportioned to semi-finished goods and work-in-progress? Is direct labor cost accurately allocated to production items at actual cost? 4. Can you see the costs of your own processes separately from the costs of previous processes, and can they also be viewed in total? ⇒ The cost management functions of "Misuzu8" resolve all of these issues. *For more details, please contact us or download the catalog.*
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Free membership registrationOur Misuzu8 is designed to reform core operations in the food manufacturing industry, including production, sales, logistics, supply-demand adjustment, and cost calculation. It has been adopted by numerous companies that manufacture and sell products across various temperature ranges: chilled, ambient, and frozen. Additionally, by providing our recommended Windows POP terminals, we enable visualization, which allows for faster and more efficient factory operations. **Concept of Misuzu8** 1. Aims to reduce the "total cost" of production, sales, and logistics. 2. Enables immediate understanding of "net sales and purchases" through the registration and reference of transaction conditions. 3. Compares annual plans with daily operations to "improve goal achievement rates." 4. Facilitates "shipment deadline management" without difficulty. 5. The endpoint of "production management is cost management." It integrates "traceability," "error prevention," and "cost management." 6. Actively promotes "collaboration with FA" to ensure that the field can easily input accurate information. *For more details, please contact us or download the catalog.*
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Free membership registrationBy automating and instantaneously collecting inventory management and performance data, we prevent malfunctions and achieve "visualization" of the factory, thereby accelerating and streamlining factory operations. We reduce the reporting obligations of workers (such as productivity measurement, traceability, cost, HACCP reports) through automation, allowing them to focus on improving quality, shortening delivery times, and reducing costs (by eliminating paper-based work orders and daily reports). Please also use it as a tool that connects FA and production management systems (in collaboration with PLCs, weighing instruments, etc.).
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