山善 List of Products and Services

This document outlines the benefits and challenges of automating bulk picking operations. It also introduces bulk picking robots in the section on the challenges of automating bulk picking tasks. Our bulk picking robot, equipped with AI-based automatic work recognition capabilities, is detailed as well, so please feel free to take a look. 【Contents】 ■ What is bulk picking? ■ Benefits of automating bulk picking operations ■ Challenges of automating bulk picking operations ■ What is a bulk picking robot? ■ Introduction to YAMAZEN's bulk picking robot equipped with AI-based automatic work recognition capabilities *For more details, please refer to the PDF document or feel free to contact us.

This document discusses how to achieve labor savings in warehouses through the automation of palletizing operations. It explains the purpose and benefits of automating palletizing operations that are in demand. It also includes details about the types of palletizing robots, so feel free to read through it. [Contents] ■ What is palletizing? ■ Automation of palletizing operations in demand ■ Types of palletizing robots ■ Supporting various customizations: Introduction to YAMAZEN's robotic palletizers *For more details, please refer to the PDF document or feel free to contact us.

This document includes five energy-saving strategy ideas for factories and three case studies. We present examples of energy-saving measures from a bath additive manufacturing factory, a precut building materials factory, and a system kitchen manufacturing factory. Our energy reduction solutions are also included, so please feel free to take a look. [Contents] ■ Five energy-saving ideas for factories ■ Three energy-saving case studies for factories ■ YAMAZEN's energy reduction solutions ■ Energy-saving diagnosis for factories *For more details, please refer to the PDF document or feel free to contact us.

This document includes a breakdown of electricity costs, market prices, and methods for reducing electricity expenses in factories. We will provide a detailed introduction to the four steps for reducing electricity costs in factories. Our energy reduction solutions are also included, so please feel free to take a look. [Contents] ■ Breakdown of electricity costs: What types of electricity expenses are incurred in factories ■ Market prices of electricity: Average electricity rates for factories ■ Four steps to reduce electricity costs in factories ■ Yamazen's energy reduction solutions ■ Start with visualizing electricity! Factory electricity visualization system *For more details, please refer to the PDF document or feel free to contact us.

This document discusses methods for automating picking operations in logistics warehouses. It provides a detailed introduction to technologies that automate picking tasks, such as robotic picking systems and AGVs (automated guided vehicles). Our "robotic picking system specifically designed for logistics warehouses" is also included, so please feel free to read through it. [Contents] ■ What picking operations in logistics warehouses entail ■ Challenges in picking operations at logistics warehouses and the benefits of automation ■ Introduction of new technologies for automating picking operations ■ Steps and precautions when implementing new technologies ■ YAMAZEN's "robotic picking system specifically designed for logistics warehouses" *For more details, please refer to the PDF document or feel free to contact us.

We are pleased to announce that Yamazen Co., Ltd. will be exhibiting at the "2024 International Welding Show," which will be held at Intex Osaka from April 24 (Wednesday) to April 27 (Saturday). The concept of the Yamazen booth is "Everything in one. Innovation connecting people and technology," and we will be showcasing and demonstrating equipment related to automation and productivity improvement. Pre-registration is required for attendance. Please register using the QR code in the invitation. If you do not pre-register, an admission fee of 2,200 yen will be charged on the day of the event. 【Event Overview】 ■ Dates: April 24 (Wednesday) - April 27 (Saturday) ■ Venue: Intex Osaka ■ Booth Number: Hall 2, No. 2-40 *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce the "Collaboration System" of Toyo Koken's Ultra Baraman and collaborative robots. By combining the Ultra Baraman, which can transport heavy objects of various shapes, with collaborative robots, this system allows robots to carry objects heavier than the collaborative robot's payload capacity, replacing human labor. 【Features】 ■ Can be introduced in a space-saving manner ■ In case the robot goes down, a person can operate the balancer for emergency response and work resumption ■ Enables labor reduction and reduces health risks such as back pain ■ Teaching and maintenance are overwhelmingly easy *For more details, please refer to the PDF materials or feel free to contact us.

The "L300" is a flexible and advantageous solution for warehouses and manufacturing facilities with narrow aisles. It comes standard with a lift mechanism that has a maximum load capacity of 300kg and a lift stroke of 60mm, allowing for rotation. It is equipped with a safety Lidar scanner with a 240° coverage, supporting safety and assurance for multi-stage operations. Additionally, when arranged in a vehicle line, the BMS can schedule the charging of each AMR to ensure zero downtime on the ground. 【Features】 ■ Maximum load capacity of 300KG ■ Lift rotation module, infiltrating transport robot ■ Continuous operating time of 8H ■ Flexible arrangement, collective procurement ■ Intelligent traffic control ■ Equipped with laser radar and a camera for 2D code docking

The "L1000" is a powerful AMR, a flexible lift robot with a maximum load capacity of 1000 kg. It assists in improving logistics efficiency and achieving automation within manufacturing facilities by handling the movement of heavy objects such as cargo, shelves, and trays. Equipped with two Lidar scanners, it provides 360° coverage and supports multi-level operations and safety protection. With a compact and robust structural design, it can quickly navigate under trays, racks, and shelves on the floors of warehouses and factories. 【Features】 ■ Maximum load capacity: 1000 KG ■ Lift rotation module, infiltrating transport robot ■ Continuous operating time: 8 hours ■ Flexible placement, collective procurement ■ Intelligent traffic control ■ Equipped with laser radar and a camera for 2D code docking

The P200 is a platform-type robot designed to handle complex transport tasks in manufacturing facilities, equipped for top module integration. It implements a general-purpose I/O interface for integrating top modules and collaborative robots. It is equipped with a large-capacity battery to support all-day operation of the AMR and top modules. It collaborates with various top modules and collaborative robots to solve transport tasks for production materials in warehouses, clean rooms, and production lines. 【Features】 ■ Maximum load capacity: 200KG ■ Built-in battery for top modules ■ Continuous operating time: 10H standalone ■ Interface for top module integration ■ Safety design for emergency situations ■ Autonomous positioning and collaborative positioning

This document introduces "Types of Single Picking and Automation Technology." Picking is always done based on customer orders. At this time, picking done for each individual order is called single picking. When an order is received, products to be shipped are searched for in the warehouse according to the invoice. Once all the products for that order are gathered, they are taken to the collection area or packing area. [Contents] ■ What is Single Picking ■ Types of Single Picking ■ Introduction to Technologies for Automating Single Picking ■ For inquiries about automating single picking, please contact Yamazen *For more details, please download the PDF or feel free to contact us.

This document introduces "Total Picking." It provides detailed comparisons with similar picking methods and introduces technologies that assist in the automation of total picking, using images and tables. For inquiries about total picking automation, please consult Yamazen. [Contents] ■ What is Total Picking ■ Comparison with similar picking methods ■ Introduction of technologies that assist in the automation of total picking ■ For inquiries about total picking automation, please contact Yamazen *For more details, please download the PDF or feel free to contact us.

This document includes information about "multi-picking." We present the features, advantages, disadvantages, and suitable products for multi, total, and single picking in a table. Additionally, we introduce automation systems to further enhance the efficiency of multi-picking. [Contents] ■ What is multi-picking ■ Comparison with similar picking methods ■ Introduction of systems that assist in the automation of multi-picking ■ For inquiries about multi-picking automation, please contact Yamazen *For more details, please download the PDF or feel free to contact us.

This document explains "6 Systems to Achieve Inventory Automation + Selection Procedures." It provides detailed explanations on topics such as "Inventory Confirmation with AMR," "AI (Artificial Intelligence) and Machine Learning," and "Inventory Management Systems." Our company offers the "Real Stocker," an inventory management system that realizes diverse functions at a low price. [Contents] ■ Introduction of 6 systems that achieve inventory automation ■ Selection procedures for inventory automation systems ■ For the introduction of inventory automation systems, contact Yamazen *For more details, please download the PDF or feel free to contact us.

This document introduces "How to Optimize Warehouse Inventory Using Cross-Docking Method." It explains that the cross-docking method is designed to eliminate storage operations and minimize the time products spend in the warehouse as much as possible. Additionally, it includes information on "Steps for Implementing the Cross-Docking Method" and "IT Systems to Support Cross-Docking Operations." Please feel free to download and read it. [Contents] ■ What is the Cross-Docking Method ■ Steps for Implementing the Cross-Docking Method ■ IT Systems to Support Cross-Docking Operations ■ For inquiries about implementing the Cross-Docking Method, please contact Yamazen. *For more details, please download the PDF or feel free to contact us.

This document introduces "Distribution management methods utilizing source marking and in-store marking." Source marking refers to the marking done by manufacturers or sellers, that is, by businesses at a stage prior to retail, while in-store marking is the marking done by retailers. Additionally, various types of marking technologies adopted in distribution management codes are also introduced. We encourage you to read it. [Contents] ■ What is source marking? ■ What is in-store marking? ■ About in-house management labels and SCM labels ■ Marking technologies adopted in distribution management codes ■ For inquiries about the distribution management label issuance system, please contact Yamazen. *For more details, please download the PDF or feel free to contact us.

This document introduces "How to Optimize Warehouse Inventory Management through Location Management." It explains "Location Management," which involves managing the positions of products stored in the warehouse, and also includes its benefits. Additionally, it presents examples of "How to Assign Location Numbers" using diagrams, as well as case studies on the implementation of "Location Management" in industries such as food and automotive parts manufacturing. [Contents] ■ What is Location Management ■ Benefits of Location Management ■ How to Assign Location Numbers ■ Case Studies of Location Management Implementation ■ Introduction of Systems to Streamline Location Management ■ For inquiries about Location Management Systems, please contact Yamazen *For more details, please download the PDF or feel free to contact us.

This document introduces the "Implementation Procedures for Double Transactions and New Technologies." It explains the two simple product management methods that serve as the foundation and clarifies that the characteristic of double transactions is to operate by leveraging the advantages of each. Additionally, it mentions that there are warehouses suitable for double transactions and those that are not, as well as the necessity to separate stock areas from picking areas. Please feel free to download and read it. [Contents] ■ What is Double Transaction? ■ Implementation Procedures for Double Transactions ■ Technologies that can be utilized in combination with inventory management systems ■ For inquiries about implementing double transactions, please contact Yamazen. *For more details, please download the PDF or feel free to contact us.

The document introduces the topic of "overcoming the logistics 2024 issue through joint delivery and system utilization." It presents the challenges posed by the logistics 2024 issue, explains the necessity of joint delivery, and discusses the advantages and disadvantages of joint delivery. Additionally, it includes examples of systems that promote joint delivery, such as "WMS cross-docking functions" and "efficient storage and sorting through shuttle-type automated warehouses." [Contents] ■ The necessity of joint delivery seen from the logistics 2024 issue ■ Examples of systems to promote joint delivery ■ For consultations on system implementation to overcome the logistics 2024 issue, please contact Yamazen. *For more details, please download the PDF or feel free to contact us.

The document introduces the content that "the introduction of inventory management systems will streamline inventory operations in warehouses and factories." It explains the inventory management systems used in warehouses and factories, as well as the inventory operations that can be made more efficient through the implementation of these systems. Additionally, it presents technologies that can be combined with inventory management systems, such as barcode scanners, RFID, and automated robots. 【Features】 ■ What inventory management systems are in warehouses and factories ■ Inventory operations that are streamlined by the introduction of inventory management systems ■ Technologies that can be utilized in combination with inventory management systems ■ For inquiries about the introduction of inventory management systems in warehouses and factories, please contact Yamazen *For more details, please download the PDF or feel free to contact us.

We will introduce a case where a multi-functional processing machine was introduced at MST Corporation, achieving process consolidation through the use of the machine alone and enabling unmanned operation tailored to specific needs. By reviewing the processing steps and working on process consolidation and the efficiency of material handling, we have implemented automation and labor reduction according to processing objectives, resulting in further cost reductions, shorter delivery times, and, at the same time, significant improvements in quality that cannot be overlooked. 【Effects of Introducing the Multi-Functional Processing Machine Alone】 ■ Space-saving ■ Increased operating rate / Reduced personnel ■ Reduced labor and costs ■ Stable precision / Quality improvement 【Effects of Introducing Multi-Functional Processing Machine × Robot × Work Stocker】 ■ Unmanned operation 【Effects of Introducing Multi-Functional Processing Machine × Robot × Work Stocker × AGV】 ■ Unmanned operation for over 24 hours *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where we implemented Techman robots at Oogami Co., Ltd. to achieve machine tending for a press machine. 【Challenges Before Implementation】 - If the mold is not compatible with the automatic machine, significant modifications to the mold are necessary to make it compatible. - We want to avoid major layout changes when automating. - There can be slight misalignments of a few millimeters when setting the mold. - Can we accommodate small-batch production of various types? 【Benefits of Implementation】 - The robot can handle and set the mold according to its specifications, minimizing the need for mold modifications. - Mobility allows for flexible operations. - The camera enables automatic position correction. - The robot can operate without restrictions. - Programming is easy, and mobility allows us to accommodate small-batch production of various types without changing the factory's production system. *For more details, please refer to the PDF document or feel free to contact us.

We have introduced a solution that combines "visual inspection equipment" and "soft X-ray inspection equipment" to automate the inspection process for Cosmos Foods Co., Ltd. As a result, we have automated the printing inspection, pinhole inspection, seal misalignment inspection, and bite inspection on a single line, reducing the necessary personnel for inspection work by two. 【Challenges Before Implementation】 - Depending on the number of staff, breaks can only be taken at shift change times. - There are differences in inspection standards among employees, leading to inconsistent inspection criteria. - Training new employees takes time. 【Benefits of Implementation】 - Reduced burden on employees - Standardization of inspection criteria - Reduced training time for new employees - Ensured personnel interchangeability *For more details, please refer to the PDF document or feel free to contact us.

We propose a system tailored to your specifications that realizes "efficiency in assembly factories using nut runners and Techman robots." By utilizing easily movable collaborative robots, tightening operations in various directions can be performed, and position correction can be achieved in a short time using built-in cameras. Additionally, by having the robot perform the tightening, we eliminate the dependency on specific individuals for the task. There will be no missed tightenings, and the work can be carried out accurately in terms of position and order. 【Features】 ■ Reduction of productivity man-hours and labor costs ■ Stability and improvement of quality ■ Visualization *For more details, please download the PDF or feel free to contact us.

By moving the "Robo Kotatsu" with autonomous mobile robots such as AGVs and AMRs, we can maximize the capabilities of both collaborative robots and AGVs. The top surface can be customized according to customer requirements, not only for collaborative robots but also for inspection devices and stockers. Additionally, we can optimize the number of devices such as AGVs, AMRs, and collaborative robots. Please feel free to contact us. 【Points】 ■ AGV operates separately while the collaborative robot is in use ■ Customizable ■ Minimal changes to process layout *For more details, please download the PDF or feel free to contact us.

The "Multi-Container Mixer" we handle is a product that pursues functionality and flexibility using containers. By operating the container in a multi-functional way with the mixer body, it is possible to respond to production and quality control systems. Additionally, preparations such as powder input and weighing can be done in the preceding process even while the mixer is running, and the mixed powder can be handled in the next process using the container. 【Features】 ■ Container attachment and detachment (manual and fully automatic control) ■ Dedicated containers for each variety, eliminating concerns about contamination ■ Preparations such as powder input and weighing can be done in the preceding process even while the mixer is running ■ Mixed powder can be handled in the next process using the container *For more details, please download the PDF or feel free to contact us.

The "Smart Grip" is a work mounting fixture system that offers a wide range of work holders, capable of accommodating various shapes of workpieces. With a hydraulic clamping system, it is possible to build an automation system that combines processing machines and robots. The interface connecting the work holder and the head adopts the ISO standard HSK interface, which has proven performance with machine spindles, allowing for stable processing with strong clamping force and high positioning accuracy. 【Features】 ■ Compact design with no interference ■ Adoption of HSK interface ■ Suitable for multi-surface processing and heavy cutting with one chucking ■ Achieves automation of multi-surface processing without the need for a 5-axis machining center *For more details, please download the PDF or feel free to contact us.

Yamazen Co., Ltd. will hold a webinar titled "How to Utilize Collaborative Robots! From Introduction to Operation, Revealing the Secrets of On-Site Improvement." In response to the labor shortage and the need for quality improvement in manufacturing sites, this seminar will introduce the innovative features of camera-equipped collaborative robots and actual case studies of their use. We will provide specific tips to eliminate the gap between pre-introduction and post-operation, ensuring a smooth deployment on-site. This is an excellent opportunity for those aiming for on-site improvement and wanting to successfully introduce collaborative robots to gain practical knowledge and tools. We encourage you to participate. 【Event Overview】 ■ Date and Time: Tuesday, May 20, 2025, 14:00 - 15:00 ■ Capacity: 100 people *First come, first served ■ Participation Fee: Free *For more details, please refer to the related links or feel free to contact us.

Introducing the "Robo-Kaiser," which can accommodate various supply directions and supply stages due to the use of a multi-joint robot. Equipped with an auto size change function that automatically switches with just a touch panel operation, it reduces setup time and effort even for products of different sizes, thereby increasing production efficiency. Since the only task performed by operators is setting up cardboard materials, significant personnel reductions are possible. All processes are contained within the frame cover as a cell machine, allowing for smooth and safe implementation and operation. 【Features】 ■ Complete automation of packing operations ■ Increased production efficiency ■ Capable of accommodating various supply directions and supply stages ■ Easy operation for anyone ■ Random box formation is also possible *For more details, please download the PDF or feel free to contact us.