Y-MOLD List of Products and Services

At Yoneyama Mold Manufacturing Co., Ltd., we manufacture microchannel mold components. The "microchannel," which is active in various fields such as medical, chemical, and food industries, is showcased in a video with one example of its samples. Please take a look.

• Mold Design

At Yoneyama Mold Manufacturing, we utilize cutting and wire discharge machining to take on high-difficulty processing challenges. Using ultra-high precision micro-machining machines like Android and ultra-precision electrode discharge machining machines like AP3L, we pursue dimensional accuracy of ±1μm. We can solve your concerns such as "unable to achieve μm dimensional accuracy" or "unable to accommodate special processing like drilling and groove machining." 【Examples of Micro Machining】 ■ Micro Needle Master Mold ■ Micro Channel Mold ■ Mirror Surface Cutting Processing ■ Fine Hole Processing ■ Fuel Cell Separator Mold ■ Boss Shape Cutting ■ Ultra-Hard Mirror Surface Cutting ■ Mirror Surface Cutting ■ Ultra-Hard φ0.4mm Hole Processing ■ V-Groove Processing ■ Lattice Processing ■ Mirror Surface Cutting Reflector *All materials are HPM38 (HRc52) ◎ For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

At Yoneyama Mold Manufacturing, we utilize ultra-high precision micro-machining machines such as the Android and the ultra-precision shape electric discharge machine AP3L to pursue dimensional accuracy of ±1μm, performing highly challenging metal processing. 【Micro Channel Mirror Surface Cutting (Ra0.005μm)】 ■ Material: HPM38, HRC52 ■ Tool Used: Φ0.5×0.05 Radius End Mill (Special Tool) ■ Base Material: Iron ■ Lot Size: 1 to 100 pieces ■ Precision: 1/100 to 1/1000mm ■ Industry: Automotive (Prototype), Consumer Electronics, Semiconductors ★ Additionally, a collection of various micro-processing case studies titled "Micro Machining Technology Case Studies" can be viewed via the "PDF Download" link below.

• Processing Contract

At Miyanama Mold Manufacturing, we utilize cutting and wire electrical discharge machining to take on high-difficulty processing challenges. Using ultra-high precision micro-machining machines like the Android and ultra-precision shape-engraving electrical discharge machine AP3L, we pursue dimensional accuracy of ±1μm. We can solve your concerns such as "unable to achieve μm dimensional accuracy" and "unable to accommodate special processing like drilling and groove machining." 【Examples of Micro Machining】 ■ Micro Needle Master Mold ■ Micro Channel Mold ■ Mirror Surface Cutting Processing ■ Fine Hole Processing ■ Fuel Cell Separator Mold ■ Boss Shape Cutting ■ Carbide Mirror Surface Cutting ■ Mirror Surface Cutting ■ Carbide φ0.4mm Hole Processing ■ Hail V Groove Processing ■ Hail Lattice Processing ■ Mirror Surface Cutting Reflector *All materials are HPM38 (HRc52) ◎ For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

At Yoneyama Mold Manufacturing, we utilize ultra-high precision micro-machining machines like the Android and ultra-precision shape engraving discharge machining machine AP3L to pursue dimensional accuracy of ±1μm, performing highly challenging metal processing. 【Examples of Channel Processing】 ■ Groove Width: 0.05mm ■ Angle: 60° ■ Depth: 0.15mm ■ Material Hardness: HRC32 ■ Lot Size: 1 to 100 pieces ■ Accuracy: 1/100 to 1/1000mm ■ Industry: Electronics, Home Appliances, Semiconductors, Medical Devices ★ Additionally, a collection of various micro-machining case studies titled "Micro-Machining Technology Case Studies" can be viewed via the "PDF Download" link below.

• Processing Contract

At Yoneyama Mold Manufacturing, we pursue dimensional accuracy of ±1μm using ultra-high precision micro-machining machines like the Android and ultra-precision shape-cutting electrical discharge machine AP3L, performing challenging metal processing including mirror surface cutting. 【Example of Mirror Surface Cutting of Reflectors】 ■Material: HPM38 HRC52 ■Tool Used: R0.3 Ball End Mill ■Material: Iron, Stainless Steel ■Lot Size: 1 to 100 pieces ■Accuracy: 1/100 to 1/1000 mm ■Industry: Low Voltage, Home Appliances, Electronic Components, Semiconductors ★In addition to mirror surface cutting, a collection of various micro-machining examples titled "Micro Machining Technology Case Studies" can be viewed via the "PDF Download" link below.

• Processing Contract

At Miyanama Mold Manufacturing, we utilize ultra-high precision micro-machining machines like the Android and ultra-precision shape engraving discharge machining machine AP3L to pursue dimensional accuracy of ±1μm, performing highly challenging metal processing. 【Processing Example of ELMAX HRC60】 ■Material: ELMAX HRC60 ■Tool Used: φ0.2×R0.02 radius end mill ■Machining Machine: ROKKO Industry Android ■Processing Time: 20 hours ■Materials: Iron, Steel, Copper ■Lot Size: 1 to 100 pieces ■Accuracy: 1/100 to 1/1000mm ■Industry: Automotive electrical components, Electronic parts ■Surface Roughness: Ra0.0088μm (8.8nm) ★Additionally, a collection of various micro-machining examples titled "Micro Machining Technology Case Studies" can be viewed via the "PDF Download" link below.

• Processing Contract

At Yoneyama Mold Manufacturing, we utilize ultra-high precision micro-machining machines such as the Android and ultra-precision shape electric discharge machining machine AP3L to pursue dimensional accuracy of ±1μm and carry out highly challenging metal processing. 【Micro Channel Mirror Surface Cutting (Ra0.005μm)】 ■Material: HPM38, HRC52 ■Tool Used: Φ0.5×0.05 Radius End Mill (Special Tool) ■Material: Iron ■Lot Size: 1 to 100 pieces ■Accuracy: 1/100 to 1/1000mm ■Industry: Automotive (Prototype), Consumer Electronics, Semiconductors ★Additionally, a collection of various micro-machining case studies titled "Micro Machining Technology Case Studies" can be viewed via the "PDF Download" link below.

• Processing Contract

At Yoneyama Mold Manufacturing, we utilize ultra-high precision micro-machining machines such as the Android and the ultra-precision shape-cutting electrical discharge machine AP3L to pursue dimensional accuracy of ±1μm, performing highly challenging metal processing. 【Processing Example of 'Spherical Array Shape' by Mirror Surface Cutting】 ■Material: HPM38, HRC52 ■Tool Used: R0.3 Ball End Mill ■Machining Machine: Android ■Materials: Iron, Stainless Steel ■Lot Size: 1 to 100 pieces ■Accuracy: 1/100 to 1/1000 mm ■Industry: Automotive (mass production), Electronics, Home Appliances, Medical Devices ★Additionally, a collection of various micro-machining examples titled "Micro Machining Technology Case Studies" can be viewed via the "PDF Download" link below.

• Processing Contract

At Yoneyama Mold Manufacturing, we utilize ultra-high precision micro-machining machines such as the Android and the ultra-precision shape-engraving discharge machine AP3L to pursue dimensional accuracy of ±0.005, performing highly challenging metal processing. 【Products for the Automotive Industry: Processing Example of Fuel Cell Separators】 ■ Material: HPM38 (HRC52) *Can be processed up to about HRC60 ■ Tool Used: R0.2×0.5 Ball End Mill ■ Material: Iron, Stainless Steel ■ Lot Size: 1 to 100 pieces ■ Accuracy: 1/100 to 1/1000 mm ■ Industry: Automotive (Prototype, Mass Production), Automotive Electrical Components ★ Additionally, a collection of various micro-machining examples titled "Micro-Machining Technology Case Studies" can be viewed via the "PDF Download" link below.

• Processing Contract

At Yoneyama Mold Manufacturing, we utilize ultra-high precision micro-machining machines such as the Android and the ultra-precision shape engraving discharge machine AP3L to pursue dimensional accuracy of ±1μm, performing highly challenging metal processing. 【Medical Products: Micro Needle Processing Example】 ■ Material: HPM38 (HRC52) ■ Tool Used: φ0.6×R0.1 radius end mill ■ Needle Shape Dimensions: φ0.5mm, height 1.0mm ■ Materials: Iron, Aluminum ■ Lot Size: 1 to 100 pieces ■ Accuracy: 1/100 to 1/1000mm ★ Additionally, a collection of various micro-processing examples titled "Micro Processing Technology Case Studies" can be viewed via the "PDF Download" link below.

• Processing Contract

At Yoneyama Mold Manufacturing, we pursue a dimensional accuracy of ±1μm by utilizing the machining center MEGAIII (processing accuracy of 1μm) and the shape electric discharge machine MA2000 (processing accuracy of 2μm). We would like to introduce some challenging metal processing examples that utilize cutting and wire electric discharge machining. 【Metal Processing Examples】 ○ Fine mirror surface cutting ○ Fine hole processing ○ Precision mold components ○ Other fine processing For more details, please contact us or download the catalog.

• Processing Contract

Our company pursues a dimensional accuracy of ±1μm using ultra-high precision micro-machining machines like Android and ultra-precision shape electric discharge machining machines like AP3L. We also introduce challenging metal processing cases utilizing cutting and wire electric discharge machining. We are currently offering a collection of micro-machining technology case studies for free! 【Metal Processing & Micro Machining Cases】 ▶ Micro Needle Master Molds ▶ Micro Channel Molds ▶ Fuel Cell Separator Molds ▶ Thin-Walled Processing ▶ Hard Alloy Processing ▶ Fine Hole Drilling for Hardened Materials ▶ Fine Hole Drilling ▶ Micro Pocket Machining ▶ Micro Connector Parts ▶ Fine Groove Cutting ▶ Thin Wall Cutting ▶ Shape Electric Discharge Machining *For more details on micro-machining, please request materials or view the PDF data available for download. Additionally, we will be exhibiting at the 【Prototype Market & Micro & Precision Machining Technology Exhibition】. Event Dates: February 21 (Tuesday) - 22 (Wednesday), 2023 Venue: Tokyo Metropolitan Industrial Trade Center, Hamamatsucho Hall Booth Number: 58 We will be showcasing various micro-machining samples. If you visit, please stop by!

• Processing Contract

At Miyanama Mold Manufacturing, we pursue dimensional accuracy of ±1μm by utilizing machining centers like Android and shape electric discharge machining machines like AP3L. We would like to introduce some challenging manufacturing examples that utilize mirror surface cutting and fine hole processing. 【Manufacturing Examples】 - Mirror Surface Cutting - Precision Fine Shapes - Mirror Surface Cutting & Precision Fine Processing - Fine Hole Processing For more details, please contact us or download the catalog.

• Processing Contract

At Miyanama Mold Manufacturing, we design and produce plastic molds under 100 tons. We provide consistent production from prototype molds for automotive, digital cameras, relay components, etc., to mass production molds. In particular, we have a proven track record in the production of high-precision molds that require an accuracy of 1μm. We would like to introduce examples of plastic mold manufacturing that adhere to a tolerance of ±1μm. 【Plastic Mold Manufacturing】 ○ Small functional parts ○ Insert parts ○ Decorative parts ○ Automotive connector parts For more details, please contact us or download the catalog.

• Plastic Mould

At Yoneyama Mold Manufacturing, we pursue a dimensional accuracy of ±1μm by utilizing the machining center MEGAIII (processing accuracy of 1μm) and the shape electric discharge machine MA2000 (processing accuracy of 2μm). We would like to introduce examples of high-difficulty metal processing that utilize cutting and wire electric discharge machining. 【Metal Processing Examples】 ○ Fine mirror surface cutting ○ Fine hole processing ○ Precision mold components ○ Other micro-processing For more details, please contact us or download the catalog.

• Processing Contract

The heat treatment material has been cut thin!

• Plastic Mould

A groove of 0.2mm will be carved into the heat treatment material.

• Plastic Mould

We will perform mirror surface cutting using an R0.1 ball end mill. Our goal is to reduce human "polishing work."

• Plastic Mould

Drilling a hole with a diameter of 0.4mm and a depth of 3.5mm in super hard material (VM40 HRA90). The number of holes is 100!

• Plastic Mould

To shorten the polishing time after discharge machining. Although processing time takes longer, it will subsequently reduce the polishing time done by the operator manually.

• Plastic Mould

Yoneyama Mold Manufacturing Co., Ltd. specializes in the design and production of plastic molds. We offer short delivery times with ultra-high precision and a consistent system. With state-of-the-art equipment, we are confident in our accuracy and speed. We can perform fine processing with machining centers that have a cutting accuracy of ±1μ and electrical discharge machining machines with a shaping accuracy of ±2μ. We excel in the production of fine or small precision parts for mobile phones, office automation, and audio equipment, focusing on manufacturing with a precision of ±1μm. By specializing in fine molds, we have accumulated expertise. We received a silver award for our "umbrella" entry in the 5th Cutting Processing Dream Contest. For more details, please contact us or refer to our catalog.

• Mold Design

Yoneyama Mold Manufacturing Co., Ltd. is committed to acquiring mold technology in its business activities related to the design and production of mold dies, providing high-precision products, contributing to the local community as a member of society, and continuing to develop. We are confident in our precision and speed with state-of-the-art equipment. In mold design, we have fully digitized the design process in 3D, constantly pursuing improvements in design efficiency and reliability. Additionally, our rich variety of accepted formats allows for rapid data transfer. In mold production, we manufacture molds in the 100-ton class. From programming with three-dimensional CAM to various machining and assembly adjustments, we respond to short delivery times with our advanced equipment and the technical skills of our employees. For more details, please contact us or refer to our catalog.

• Mold Design