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We will present a collection of successful domestic and international case studies on the implementation of AutoForm, including examples of addressing mass production defects using AutoForm press forming simulation, shortening delivery times and improving quality through the introduction of CAE, and successfully promoting digital twin processes using AutoForm to reduce time and costs. 【Featured Cases】 ■ Response to mass production defects using AutoForm-Sigma at a major Tier 1 parts supplier (domestic case) ■ Gaining trust from clients through shortened delivery times and improved quality with the introduction of AutoForm (domestic case) ■ Reduction of time and costs utilizing digital die spotting (international case) ■ Mindset for successful simulation: A team leader from Renault Group advocates for a 70% reduction in man-hours (international case) ■ Hyundai's NC group successfully reduced man-hours by 50% in trim line deployment through CAE digital engineering (international case) *If you would like a collection of case studies, please refer to the PDF document or feel free to contact us.

We are pleased to present the 2022 edition of successful AutoForm implementation case studies, both domestic and international, including examples of initiatives aimed at expanding the use of AutoForm for business process innovation, case studies on reducing man-hours for mold alignment work utilizing CAE, and collaborative project examples with overseas companies applying digital twins and robust engineering models (REM). 【Featured Cases】 ■ Application to ultra-high tensile springback prediction and unexpected cracking prediction during mass production ■ Improvement of prediction accuracy for forming inflow using high-order friction coefficients ■ Achieving overall optimization from process planning to mold manufacturing through the application of AutoForm-ProcessDesigner for CATIA and new prospective flow ■ Reducing assembly man-hours in the finishing process through modeling of "shape relief" using AutoForm ■ A press forming method that keeps the outer panel of Class A aluminum hoods within tolerance during the first mold trial (overseas case) ■ Suppressing springback without corrective adjustments to the hood outer (overseas case) *If you would like a copy of the case study collection, please feel free to contact us or view the PDF materials.

Nissan Motor Co., Ltd. utilized the robust analysis simulation software "AutoForm-Sigma" to examine the factors affecting mass production cracks in order to reduce the occurrence of panel mass production cracks at its manufacturing plants. By incorporating mass production variations into the simulation, we present a verification case that reproduced the mass production crack location with a probability of 52.9%. *For more details, please refer to the PDF document or feel free to contact us.*

The reduction of carbon dioxide emissions in the press forming industry has become a challenge. We will introduce the example of Volkswagen, which has worked on reducing carbon dioxide emissions by minimizing blank sizes and saving materials. [Contents] - Overview of the challenges of reducing CO2 emissions in the press forming industry - Optimized blanks - Comparison and summary of CO2 emissions during primary aluminum production between initial blanks and improved blanks *For more details, please refer to the PDF document or feel free to contact us.

At Ford Germany, simulations are conducted for all production parts. The objectives are: ● Cost reduction ● High robustness in production ● Shortening of development time To achieve these, AutoForm has been introduced across the entire process chain of the pressing and forming process. ● Cost reduction ⇒ Attempting to reduce time even in the prototype stage of molds, aiming for cost reduction ⇒ Utilizing AutoForm to optimally use blanks and strip materials ⇒ Considering the reduction of the number of processes ● High robustness in production ⇒ Implementing shape correction based on reliable calculations from AutoForm-Sigma ⇒ Changes in various conditions, such as differences in material properties, do not affect reliability ● Shortening of development time ⇒ Adopting AutoForm, which has a fast calculation speed from the early stages of product development to mass production, allows for the manufacturing of high-quality parts while shortening development time.

**Impact of Introducing TriboForm** By improving the prediction accuracy of strain, flow, and springback, we achieve "shortened development time," "reduced development costs," and "increased ROI (return on investment)."

"AutoForm" is a press forming simulation software that minimizes rework in the manufacturing process. It has a fast calculation speed, and operation is as simple as following the guidance and using the default settings. This allows for better parts to be brought to market in a shorter time and at a lower cost. - There is an increasing number of difficult-to-form materials such as high-strength steel and complex-shaped parts. - There is a desire to shorten production preparation time. - There is a lot of variability in overseas production. Are you facing challenges in the increasingly difficult development of automotive press-formed parts? [Recommended for those who] - Want to operate easily - Want to increase calculation speed - Want to quickly identify the causes of variability and solve them efficiently On this page, you can download a collection of case studies that include examples such as the "utilization by Peugeot-Citroën," which has aimed to shorten lead times and development periods within a limited timeframe, and reduce costs for trials and production. *If you would like technical materials or domestic case studies, please contact us using the button below.

In a body lightweight project specialized for hemming ultra-high strength steel (AHSS) with thin plate thickness, AutoForm's software has demonstrated the ability to hem AHSS for outer body closure panels, further contributing to the lightweight assembly of automotive closure panels. For more details, please contact us or download the catalog.

Our company provides software solutions for the mold creation and sheet metal forming industry. We enhance the reliability of process design and reduce the number and time of mold tryouts, ensuring the design of high-quality parts and molds. Our solutions fully integrate advanced specialized functions into a single system based on practical experience, industry know-how, and expertise in press forming, analyzing, scrutinizing, and optimizing each stage of the process chain. We offer solutions for the entire press forming process, ranging from standalone modules for small and medium-sized enterprises to fully integrated multi-module systems for large corporations. [Department Introduction] ■ Parts Development ■ Process Design / Cost Verification ■ Mold Development ■ Tryout / Mass Production *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the simulation accuracy in aluminum press forming has significantly improved through the use of "TriboForm," which we handle. Regarding the aluminum hood outer that was confirmed during the trial, no defects were detected in the initial stage of the forming simulation. However, by using "TriboForm" to examine the actual tribological behavior, we were able to address this issue. 【Features of TriboForm】 ■ User-friendly software that accurately reproduces complex tribological phenomena ■ Efficient simulation, visualization, and evaluation of friction and lubrication conditions ■ Easy integration with representative simulation software ■ Improved accuracy of press forming simulations ■ Reduction in the number of costly mold modifications during trials and production *For more details, please refer to the PDF materials or feel free to contact us.

As expectations for productivity improvements through digital means grow, AutoForm is also expanding its solutions from press forming simulation to assembly production, including proposals for digital process twins and robust engineering models (REM). This document will explain the important factors in digital considerations for press parts and assembly at AutoForm, as well as provide specific operational methods. 【Contents】 ■ Definition of prediction accuracy in simulation ■ Robust engineering models (REM) and digital process twins ■ Example of Coulomb friction coefficient and TriboForm model ■ Optimization of assembly processes *For more details, please refer to the PDF document or feel free to contact us.

We are pleased to present a white paper on the "AutoForm REM Package," which combines software modules for press forming, training, and consulting services to realize a digital twin of the press forming process. [Contents of the White Paper] ■ What is a Robust Engineered Model (REM)? ■ What is the AutoForm REM Package? ■ Benefits of the AutoForm REM Package ■ Seamless digitization of the entire press forming process ■ AutoForm Accuracy Indicators ■ Introduction of application examples *If you would like a copy of the white paper, please request a catalog through "Contact Us" or view it as a PDF from "PDF Download."

Rapid Co., Ltd., located in Akaiwa City, Okayama Prefecture, primarily engages in prototype sheet metal processing and mold design and manufacturing. To address issues in their previous business processes, they utilized AutoForm's digital tools to reassess their operations. By committing to digital transformation (DX) as a company-wide initiative, they achieved significant results.

Minami Kogyo Co., Ltd. (Saeki Ward, Hiroshima City), which specializes in mold design and manufacturing, faced a challenge with the panel quarter molds they handle due to the large size of the parts, resulting in long analysis times for molding simulations and insufficient evaluation until the final process. After the introduction of AutoForm, they were able to analyze up to the final process, allowing them to identify edge cracking that occurs in the final flange process. By adjusting the material flow, they were able to prevent edge cracking. This reduced losses in the work process due to rework and ultimately led to improvements in the working environment.

This article introduces a case study that systematically addresses springback reduction by combining AutoForm-Sigma with shape modification functions, focusing on ultra-high-strength structural members with a hat cross-section. In the first half of this article, we discuss the background and methods of the initiative, as well as the processing steps, including the initial case study on imparting and optimizing springback suppression shapes on wall surfaces. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

This article introduces a case study that systematically addresses springback reduction by combining AF-Sigma with shape modification functions, focusing on ultra-high tensile structural members with hat cross-sections. In the latter part of this article, we discuss changes in bending angles during intermediate processing and the addition of step shapes to the upper surface of the product. Finally, we will briefly verify the feasibility of the anticipated reduction in springback amounts. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

We would like to introduce a case study on the implementation of "AutoForm-Compensator" for correcting mold shapes based on the calculation results of springback. At Saitama Body Co., Ltd., which specializes in prototype production and parts manufacturing for four-wheeled and two-wheeled vehicles, the correction of anticipated springback has become a challenge in the production of molds for prototypes using high-strength steel sheets ranging from 590MPa to 1200MPa, which have been on the rise in recent years. Currently, after modeling in CAD, the correction for anticipated springback is incorporated into the mold model, which is modified and created based on simulation analysis results, all executed within AutoForm's simulation to reduce labor hours. [Case Overview] - The increase in high-strength and ultra-high-strength steel sheets has made the correction of anticipated springback a challenge. - The speed of correction is crucial for small-lot, diverse prototype molding. - A significant reduction in lead time and labor hours has been achieved with "one-shot trials" in about 70% of the presses. - Satisfaction with analysis speed, with expectations for further improvement in analysis accuracy. *For more detailed information about the case, please refer to the related links. Feel free to contact us for more details.

In the simulation study conducted at high tension, where issues are often observed, we will introduce a case that focused particularly on "friction" and worked on improving accuracy. With the goal of enhancing accuracy in the process (drawing die) and reducing lead time, we conducted calculations using AutoForm with two different friction conditions and compared the results with actual panel dimensions. In simulations using constant friction, phenomena that were excessively represented were confirmed to show behavior changes closer to actual panels by using the TriboForm model. This led to a reduction in lead time due to fewer modifications needed in die manufacturing. 【Key Points in Evaluation】 ■ Setting thresholds based on an understanding of the impact of friction (tribology) on quality ■ Establishing a feasible schedule aligned with the trial dates for evaluation ■ FV settings for AutoForm simulation (FV settings: parameter settings suitable for accuracy evaluation) ■ In-depth technical discussions on friction issues and sharing of concerns *For detailed information on the case, please refer to the related links. For more details, feel free to contact us.

We would like to introduce a case where a major parts manufacturer, which had been using "AutoForm-StampingAdviser" to confirm formability intensively in a short period of time, changed its approach to reduce the effort required for consideration and further focused on front-loading. When products that are judged to have strict formability are included, it becomes difficult to change the product shape because the timing for proposing the product shape is already delayed. As a result, the consideration department was forced to explore numerous proposals that would ensure formability. In response, we enhanced this tool, and in addition to establishing the prospect of reducing total consideration time by 50%, we were able to complete detailed examinations early, allowing for quicker integration into product shapes and feedback to clients. [Results] - Established the prospect of reducing total consideration time by 50% - Enabled early response for integration into product shapes and feedback to clients - Allowed "AutoForm-DieDesigner" to be used as a common tool between the SE consideration and detailed examination departments *Details of the case can be viewed through the related links. For more information, please feel free to contact us.

We would like to introduce how AutoForm-ProcessDesigner for CATIA is utilized at Ogiwara Co., Ltd., a major mold manufacturer in the Kanto region. In the process of creating models using CAD, we aimed to reduce man-hours by sharing the task of creating trim blades. By integrating this software into the existing CAD procedures, we eliminated the cumbersome manual connections and blending tasks associated with the existing CAD procedures, making it possible to easily create the shapes of trim blades. As a result, we achieved a 40% reduction in man-hours. [Case Overview] ■Challenges - There were a very large number of trim blades, and a significant amount of man-hours was spent on creating shapes other than the molded parts. ■Results - We were able to reduce the man-hours for creating trim blade models by 30-40%. *For more detailed information about the case, please refer to the related links. For further inquiries, please feel free to contact us.

Uchida Co., Ltd., based in Osaka and Fukuoka, specializes in the design and manufacturing of press molds for automotive body parts centered around Toyota. Having utilized AutoForm's simulation software for many years, the company has identified challenges in its existing business processes in collaboration with AutoForm Japan, aiming for efficient mold manufacturing. In an industry characterized by rapid changes that occur once every hundred years, Uchida seeks further growth and strongly recognizes that improving the skills of each employee, particularly enhancing the technical capabilities of engineers, will advance trial-out labor and cost improvements. The company has begun initiatives aimed at realizing its "ideal state." *For more details, please refer to the related links. Feel free to contact us for more information.*

The Fourth Industrial Revolution, commonly known as Industry 4.0, aims to accelerate design and production. Digitalization, smart factories, digital twins, and AI are methods to efficiently and effectively advance the entire process chain from product design to mass production. Although the use of press forming simulation software is progressing, the trial-out phase of molds still relies heavily on manual work and is significantly dependent on the experience of the operators. *For more details, please refer to the related links. Feel free to contact us for more information.

Founded in 1923 in Alkmaar, the BOSAL Group is a Dutch publicly traded company headquartered in Lummen, Belgium. It is a family-owned global manufacturer that deals in original quality parts for automobiles and industrial equipment, as well as aftermarket replacement parts. The company has 16 manufacturing plants, 12 distribution centers, and 7 research and development centers worldwide, employing over 2,500 people. At the research and development center in Lummen, AutoForm has been actively utilized in the process engineering and CAE departments since 2019. Additionally, the center is involved in the development and production of fully integrated exhaust systems for passenger cars and trucks. *For more details, please refer to the related links. Feel free to contact us for more information.*

In recent years, reverse engineering of molds has played an important role in product development and production processes. Molds significantly impact product quality, cost, and delivery time; however, much of the manufacturing process still relies on craftsmanship, and there are various challenges in the efficiency and digitalization of mold development. For example, there may be inconsistencies between molds that have been hand-finished on-site and mold development data, or even if one wants to verify defects or improvements of existing molds on 3D digital data, there may be no data that matches the actual product. Additionally, maintaining repeat molds can require excessive labor hours. This article introduces efficient mold reverse engineering methods and application examples utilizing our solutions. *For more details, please refer to the related links. Feel free to contact us for more information.

We would like to introduce a case where Starq Y-Tec Co., Ltd. significantly reduced the man-hours leading to the final product by utilizing "AutoForm Assembly." We verified whether the software could accurately reproduce defects and challenges that may arise in the assembly process. Additionally, actual parts were measured before running the simulation. We compared the simulation results with the actual measured values of the parts to validate the accuracy of the simulation. Measurements were taken at a total of 104 locations, with 80 locations showing a difference of less than 0.5mm, and among those, 56 locations had a difference of less than 0.3mm, demonstrating the ability to create models of very complex processes and make predictions. [Verification Details] - Can defects and challenges that may arise in the assembly process be accurately reproduced? - Actual parts were measured before running the simulation. - The simulation results were compared with the actual measured values of the parts to verify accuracy. *For more detailed information about the case, please refer to the related link. For further inquiries, feel free to contact us.*

We would like to introduce a case where the design and development process was significantly streamlined at India Steel Summit, a mold manufacturer based in Greater Noida, India. By conducting robustness analysis to ensure stability during engineering, we determined a strategy to achieve the desired part accuracy while ensuring reproducibility of results. Utilizing "AutoForm-Compensator," we not only corrected springback predictions but also performed draw shell operations on molds from the second process onward during engineering, avoiding issues caused by sheet lifting and pad forming. By digitizing springback prediction corrections, we were able to conduct preliminary review work during the engineering phase before adjusting the actual molds during tryouts. **Results** - The introduction of digital springback prediction corrections significantly streamlined the design and development process. - The number of tryouts was reduced from 20 to 6. - The time spent on process evaluation was shortened from several months to several weeks. *For more details on this case, please refer to the related links. Feel free to contact us for more information.*

At Stellantis, we take pride in our quality, so there is no need for much explanation. However, to add a note, we are continuously reviewing our processes to achieve our goals regarding cost, lead time, and carbon neutrality. In terms of shape design, various initiatives are underway, including the reuse of existing parts, a strong commitment to "first-time quality," and streamlining processes. *For more details, please refer to the related links. Feel free to contact us for more information.

Honda Motor Co., Ltd., which was founded in 1948, is celebrating its 75th anniversary in 2023. At the Suzuka Plant, which is responsible for the production of mini vehicles, the company handles everything from the development of new models to mass production in a seamless manner. As part of the production technology division at the Suzuka Plant, the Mold Production Department's Mold Mass Production Technology Section introduced AutoForm products in 2020 and has been working to improve prediction accuracy. As a result, over the past three years, they have achieved various outcomes, including reduced time for bead setting and shortened time for wrinkle countermeasure planning. We spoke with the Mold Production Department's Mold Mass Production Technology Section within the Production Technology Division of the Four-Wheel Development Center about their efforts so far. *For more details, please refer to the related links. Feel free to contact us for more information.