パイオニア精工 List of Products and Services

We would like to introduce our "Mold Design and Manufacturing" service. We offer a wide range of solutions, from progressive dies that automatically produce finished products in a single pass to single-operation dies that utilize various processes such as punching and bending to create products. Additionally, we conduct trial runs of the completed molds to ensure workability, dimensional accuracy, and maintainability, striving to produce high-quality molds. 【Features】 ■ Mold design that accommodates a wide range from progressive dies to single-operation dies ■ Mold processing steps that achieve short delivery times ■ High-quality molds with excellent workability, dimensional accuracy, and maintainability *For more details, please refer to the related links or feel free to contact us.

• Mold Design

We would like to introduce our "Welding Processing" services. Using various welding general-purpose machines and robotic systems for semi-automatic welding, TIG welding, and YAG laser welding, we can produce clean parts with minimal distortion during YAG welding. Recently, we have also been working on processing large enclosures and panels related to large printers and railway vehicles, as well as tackling challenging aluminum welding. 【Main equipment used in this process】 ■ YAG welding (Amada) ■ TIG welding robot (DAIHEN) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce our "Sheet Metal Processing" service. We have introduced the AMADA punch-laser hybrid processing machine "ACIES," which achieves minimal back damage through a full flat table. Equipped with various new technologies, such as ID molds to prevent mold set errors, we ensure precise and clean blank processing. 【Main equipment used in this process】 ■ Laser hybrid machine (Amada) ■ Automatic tapping machine (Amada) ■ NC lathe (Star Micronics) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce our "Press Processing" service. In our progressive and single-action mechanical press lines, continuous processing with strip materials is possible, with processing capabilities suited for specifications ranging from 80 to 250 tons. Additionally, in our single-action servo press line, it is possible to process with suitable motions tailored to the content of the work. Please feel free to contact us when you need our services. 【Main equipment used in this process】 ■ Servo press line (Komatsu) ■ 250-ton press (Aida Engineering) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The PIX system is a semi-package type production management system developed mainly for small-batch, multi-variety manufacturing industries. It has been constructed by the manufacturing plants themselves to make it easy to use the functions they desire. Equipped with "visualization of the situation," "cost understanding," "progress tracking," and "information sharing," it aims to maximize profit improvement.

• Production Management System

Now, "small quantities of many varieties" as well as "varied types and quantities, short delivery times, and low costs" have become the norm in precision sheet metal processing. Our company quickly recognized this trend and has established a consistent network system from design to NC turret press and servo press brake. Furthermore, with the introduction of YAG laser welding, we have achieved a reduction in "welding finishing processes," which had been a major cause of delays in the processing of ASSY products, resulting in shortened lead times and improved work efficiency across all upstream and downstream processes. For more details, please contact us or refer to our catalog.

• Welding robot

The processing range is an effective width of 20 to 1000 mm and a plate thickness of up to 70 mm. By adjusting the height and speed of the polishing brush, it can accommodate various plate thicknesses and shapes. Additionally, by using fixtures, it is possible to handle various workpieces, including three-dimensional objects.

• Other processing machines

The sheet material can be processed on both the upper and lower sides without coming into contact with the lower turret, preventing any damage to the sheet. Additionally, by combining features such as automatic detection and replacement of worn molds, automatic transport devices, and equipment for collecting and managing scrap materials, we have reduced setup time, enabled continuous operation, and achieved improved productivity.

• Other processing machines

Pioneer Seiko is a total engineering company that shapes our customers' requests into reality. We handle mold development, design, mold manufacturing, press processing, precision sheet metal processing, various types of welding, various surface treatments, electronic component assembly, product assembly, and inspection. There are various processes involved in the creation of a product. At Pioneer Seiko, we undertake each of these processes consistently and provide total production to meet our customers' expectations regarding quality, cost, and delivery time. Additionally, we have the equipment to accommodate everything from small-batch production to mass production and prototypes, and we offer proposals for high quality, low cost, and short delivery times from the planning and design stages. For more details, please contact us or refer to our catalog.

• Processing Contract
• Mold Design

Until now, folding and filing drawings such as A0, A1, A2, and A3 have been quite inconvenient. Many companies still use the manual folding method. Therefore, the product we are introducing this time is a drawing folding jig that is low-priced compared to the expensive existing folding machines on the market, significantly improves work efficiency compared to manual folding, and does not take up much space. For more details, please contact us or refer to the catalog.

• Office supplies and stationery