東亜エレクトロニクス株式会社　東亜電機カンパニー List of Products and Services

Our company offers "multiple AGV control technology via wireless communication," leveraging FA technology cultivated in many fields, primarily in the automotive industry. In addition to intersection control, we can coordinate with elevators, shutters, transport pallets, product storage shelves, and more. We provide proposals tailored to customer needs, such as small-lot production and 24-hour operation, and handle everything from design to on-site support, contributing to the overall automation, labor reduction, and quality improvement of production sites. 【Features】 ■ Achieves unmanned and labor-saving production sites ■ Extensive experience in system control development using PLC/PC ■ Capable of supporting layout design and on-site construction with magnetic tape, etc. ■ Can also accommodate coordinated control with upper systems such as production instructions *For more details, please refer to the materials available for download in PDF format. Feel free to contact us with any inquiries.

• Other process controls

Here is an example of improvements in control panel design. In the pump motors used in production equipment within the factory, there was a situation where the motors were running even when the production equipment was not operational, leading to issues such as excessive electricity usage, noise, and vibration, which were detrimental to energy conservation and the environment. By incorporating inverter control to operate and stop the pump motors according to the operational status of the production equipment, we were able to adjust the flow rate and air volume of the pump motors only when necessary, resulting in significant reductions in electricity consumption. [Case Summary] ■ Issues - The continuous operation of the pump motors led to a high failure rate, and replacements were frequently required. ■ Results - By reducing the operating time of the pump motors through inverter control, we achieved a decrease in failures and an extended lifespan for the pump motors. *For more details, please download the PDF or feel free to contact us.

• Control Panel

We would like to introduce an example of improvements in control panel design. In the case of a discontinued PLC, there were instances where it was not possible to respond to failures, and without any alternatives available, this led to production line stoppages. By updating to a new PLC, maintenance has become easier and failures have been reduced. Additionally, by preparing spare parts for any potential troubles, smooth maintenance responses and post-PLC update maintenance have become much more manageable. [Case Summary] ■ Issues - When repair responses were not possible, the lack of alternative parts led to production line stoppages. ■ Results - By enabling repair responses and preparing a minimum of spare parts, it became possible to minimize line stoppages. *For more details, please download the PDF or feel free to contact us.

• Control Panel

We would like to introduce an example of improvements in control panel design. The advantages of relay panels include a high overload capacity and a large switching load capacity, as well as stability against electrical noise. However, PLC control has become mainstream, and hardware modifications are often required during PLC changes, leading to various space issues. The advantages of PLCs include fast operating speeds, compact and lightweight designs, and ease of maintenance. Additionally, they can perform computational processing and communicate with other PLCs or PCs, allowing for changes to ladder circuits to be made solely through software modifications in some cases. 【Case Overview】 ■ Issues - In the case of relay panels, there is no space within the panel for mounting equipment if changes occur. ■ Results - In the case of PLC panels, circuits are created through programming, so if changes occur, they can be addressed with program modifications alone, resulting in better maintainability. *For more details, please download the PDF or feel free to contact us.

• Control Panel

We would like to introduce an example of improvements in control panel design. While creating programs for PCs and ladders, it was difficult to confirm debugging during the program creation process, which necessitated modifications after completion. To achieve early recovery in the event of an error occurring in the system, we built a system to display error details on touch panels and other interfaces. This allows for immediate understanding of the location and symptoms of the error based on the displayed information, even if an error occurs. 【Case Overview】 ■ Issues - Since modifications were made after the completion of the program, a significant amount of time was required for the correction work, leading to increased costs. ■ Results - By displaying error information on the touch panel and saving the history in the PLC, it became possible to shorten debugging time on-site. *For more details, please download the PDF or feel free to contact us.

• Control Panel

We would like to introduce an example of improvements in control panel design. The old control devices were aging, making it impossible to determine when they would fail, and when they did break down, there were no spare parts available, rendering repairs impossible. The new control devices have good availability, eliminating the need to stock many spare parts, and they also have a longer lifespan, contributing to preventive maintenance. Their performance has improved, and durability has increased. This allows for responses from younger employees, enabling quick recovery times. 【Case Summary】 ■ Challenges - Due to the old control devices, preventive maintenance was difficult, and responses could only be handled by veteran employees, making it challenging for younger staff. ■ Results - Responses from younger employees became possible, allowing for quick recovery times. - It became easier to provide technical training for employees, leading to an improvement in technical skills. *For more details, please download the PDF or feel free to contact us.

• Control Panel

Here is an example of improvements in the production instruction system. In some assembly processes on the production line, frequent changes in work occur, which often require circuit modifications to the equipment, resulting in significant time and costs for these changes. By pre-configuring the circuit structure to allow changes from touch panels or PCs, we were able to avoid large-scale circuit modifications and enable arbitrary changes through a settings panel, thereby reducing change time and correction costs. [Case Overview] ■ Issues - Circuit creation required adjustment work on-site, incurring time and costs. ■ Results - Simply setting the process content on the touch panel completed the task, significantly reducing both time and costs. *For more details, please download the PDF or feel free to contact us.

• Production Management System

Here is an example of improvements in the production instruction system. In the means of instructing production information to workers on the production line, operating individually by process or department resulted in uneven information regarding work-in-progress inventory and production progress. This led to an inability to obtain accurate information about the overall factory operating rate, making it difficult to identify issues between processes and departments, which increased the likelihood of mistakes and defects. By implementing a production information system, the production targets for each month and day became clear, allowing individual processes and departments to prioritize their tasks effectively, and enabling the digitization of work progress. [Results] ■ The method of providing information to workers has changed to real-time updates, with electronic production management boards and progress management boards installed on the line, process, and department, enhancing visibility on-site and clarifying progress. *For more details, please download the PDF or feel free to contact us.

• Production Management System

Here is an example of improvements made to the production instruction system. The Andon system, which was installed to monitor the production status of the production line, used incandescent bulbs. This meant that when process changes occurred, it was necessary to replace the acrylic panel on the front, resulting in maintenance work at heights and incurring costs for heavy machinery, leading to increased expenses. To address this, we adopted an LCD panel for the Andon. By connecting the computers installed in the office and on-site with the PLC in the control panel within the line via serial communication, it became possible to control the Andon display screen from a location away from the site using a computer. [Case Overview] ■ Challenges - The frequency of bulb replacements was becoming shorter. - Visibility was sometimes poor due to external light interference. ■ Results - The hassle of bulb replacement was eliminated. - Visibility from a distance improved. *For more details, please download the PDF or feel free to contact us.

• Production Management System

Here is an example of improvements in the production instruction system. We were importing production information from the upper PC to the PLC for production instruction control, but the data volume became enormous, leading to increased costs for design time and debugging time. By integrating the PC into the production system and controlling production information with the PC, we were able to reduce debugging time, decrease the occurrence of circuit defects, and shorten lead time through simultaneous design of the PC program and ladder circuit, achieving cost reduction. 【Case Overview】 ■Challenges - The circuits became more complex, requiring more man-hours for interpretation, and the increase in circuit defects also led to higher costs. ■Results - By integrating the PC into the production system and controlling production information with the PC, the burden on the PLC was reduced, and the interpretation of the ladder circuit became quicker. *For more details, please download the PDF or feel free to contact us.

• Production Management System

Here is an example of improvements in the production instruction system. While work instruction sheets on paper and the traditional Kanban method were effective for inventory management, there were instances where the loss of instruction sheets, ink shortages during printing on-site, and ink smudging caused disruptions in work. Therefore, we implemented a production system. This allowed for accurate information transmission to the site, such as instructions for parts assembly that were previously conducted on paper, including digital picking. [Examples of trouble factors] ■ Printing issues ■ Loss of work instruction sheets *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce a case where, by combining with the upper-level production instruction system and standardizing it in a compact manner, it has become possible to install it in each process. Currently, when managing the number of tightening operations and torque values by model, it has been built as a dedicated machine, which has resulted in high costs and long implementation times, making it a disadvantage that it could only be installed in critical processes. By combining with the upper-level production instruction system, it enables mistake-proofing functions and torque management. It becomes easy to grasp the number of installations and torque data by model, and traceability is also possible, leading to reductions in costs and implementation times. [Challenges] - Previously, operators had to input model information on the operation panel each time, leading to input errors and mistakes. - It was built as a dedicated machine, resulting in high costs. *For more details, please download the PDF or feel free to contact us.*

• Production Management System

We would like to introduce a case study on improving production management systems through visualizing line conditions. In a production line, when equipment stops or malfunctions occur, the maintenance personnel on-site can grasp the abnormalities, but they cannot share information across the entire factory. If trouble information cannot be shared within the system, it may take a lot of time to respond when the same equipment stops or malfunctions again. To address this, we have deployed a system to collect various information in advance, such as trouble details, operating time, and production quantities. This enables early detection of equipment stoppages and quick recovery of the production line, as well as management of the production situation affected by troubles. [Case Overview] ■Challenges - The location of the occurrence can only be identified at the equipment level, leading to delays in discovery and increased line downtime. ■Results - By designing and deploying a production management system, we were able to improve line productivity. *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce an improvement case of a production system that combines the excellent control system of PLCs with the output function to PC information terminals. With PLCs alone, the display and monitoring functions of information are limited, making it difficult to grasp extensive information from the production line. To obtain the necessary information, it was necessary to go to specific locations, resulting in extra time consumption. Therefore, by using PCs and PLCs, we adopted a production system that allows the desired information to be displayed on mobile devices, enabling real-time confirmation of information. 【Case Overview】 ■Challenges - The operational efficiency at the production site had deteriorated, leading to increased costs. ■Results - By building a production system for information sharing, we were able to reduce unnecessary movements in the production area, ultimately leading to a reduction in manufacturing costs. *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce a case study on the improvement of the production management system. The conventional production management monitor was installed for on-site use, but it was sometimes not suitable for workers and supervisors to grasp the progress of work. Therefore, we connected the PLC of the conventional production management monitor to a PC. This made it possible to understand the production status not only on the manufacturing floor but also in the on-site office and within the manufacturing house, as well as to print reports related to history management. [Case Overview] ■ Issues - Managing information solely from the production management monitor had drawbacks, such as being difficult to see depending on the installation location. ■ Results - By connecting the production management monitor to a PC, it became possible to grasp the production status within the office without having to go to the site. *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce a case study on the improvement of the production management system through the adoption of an LCD production management board. The 7SEG display, which is a production management board for grasping the production status of the production line, could only display numbers. Therefore, when it came to text display, it was necessary to modify the production management board. Thus, we adopted the LCD production management board. By creating programs using PLCs or PCs for the display method, we were able to realize a production system capable of managing everything from data collection to management. 【Case Overview】 ■Challenges - The production management board using the 7SEG display was effective in terms of visibility, but depending on the installation position, the display could become large, resulting in an overall larger display board. ■Results - It became possible to display necessary data and text at any desired position, and the display layout of the LCD production management board could be easily configured. *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce a case where we solved customer challenges using an Andon system that utilizes a wristwatch-type receiver called a smartwatch. To ensure that equipment abnormalities are properly notified to workers at remote locations, we had been notifying them of abnormal occurrences through the illumination of abnormal lamps and melodies. However, this caused stress for workers near the speakers due to the loud volume. Therefore, we introduced a wristwatch-type (wearable) receiver that conveys information from the equipment to workers through text, sound, and vibration. Since loud abnormal sounds and melodies are not played, stress for workers near the equipment has been reduced, improving the working environment. 【Case Overview】 ■Challenge - We wanted to notify workers in areas where the notification sound could not be heard simultaneously. ■Result - As it is a wristwatch-type receiver, we were able to notify multiple workers simultaneously of abnormal occurrences through "vibration," "sound," and "messages." *For more details, please download the PDF or feel free to contact us.

• Production Management System

We would like to introduce our "Self-Luminous Wireless Tag System." We provide a support system for picking and sorting tasks tailored to your needs, including communication software with upper systems, handheld readers, and the presence or absence of a power-off button. Additionally, it requires no battery replacement, and since it is wireless, there is no need for tag wiring, allowing for a free layout. It also comes with a 4-digit 7-segment display monitor. 【Features】 ■ Solar-powered self-generating wireless tags ■ Systems tailored to your needs *For more details, please download the PDF or feel free to contact us.

• Wireless LAN
• Communications
• IC tag

We would like to introduce our "Operational Status Display Wireless System." By installing light sensors, motion sensors, distance sensors, and others onto existing equipment, we can obtain operational status. Additionally, through the communication relay function with serial communication devices, various data can be collected. This system can be customized in terms of software and installed equipment based on the customer's production line and requirements. We will listen to your equipment situation and current issues to propose a cost-effective system. 【Benefits of Implementation】 ■ Real-time display and automatic aggregation of equipment operational status ■ Easy modification of existing equipment and establishment of wireless communication environment ■ Immediate notification of equipment abnormalities ■ Ability to aggregate and manage various information by connecting different sensors *For more details, please download the PDF or feel free to contact us.

• Wireless LAN
• Communications

We would like to introduce our "Projector Projection Work Support System." It can project procedures and tools, allowing work to be carried out without confusion even without prior experience. This system is well-suited to address customer challenges such as the aging of veteran workers, the issue of training successors, and preventing shipping errors due to human error. Our company has a proven track record of FA systems in various manufacturing sites, primarily in the automotive industry. We aim to eliminate waste and inefficiencies in our customers' work environments and accurately support high-quality manufacturing. 【Features】 ■ Capable of projecting onto multiple surfaces at different angles ■ Easy setup of the editing screen without specialized knowledge ■ Can be integrated into line control *For more details, please download the PDF or feel free to contact us.

• Instrumentation and Control Systems

We would like to introduce the "Silwatch Andon System" that we handle. This is a wristwatch-type (wearable) receiver that conveys information from equipment to workers through text, sound, and vibration. It is effective for information transmission in environments where notifications via loud noises in factories or displays are difficult. Equipment abnormalities are directly transmitted to the wristwatch-type receiver. This can reduce the error sounds of equipment during abnormal situations, leading to improvements in the workplace environment. 【Benefits of Implementation】 ■ Mass notification in emergencies ■ Individual calling of multiple targets ■ Calling one person from multiple targets *For more details, please download the PDF or feel free to contact us.

• Signal Generator

Our company builds "AGV systems" tailored to the operational conditions of our customers, based on FA technology cultivated in many sites, primarily in the automotive industry, to achieve overall efficiency and quality improvement in production environments. As an example of system control, in intersection control, both positions are recognized through wireless communication. Even when entering an intersection simultaneously, priority passage is granted without unnecessary deceleration through rendezvous control. Additionally, control that collaborates with various FA devices, supply shelves, and product storage shelves, as well as control that coordinates the movements of elevators, shutters, and transport pallets, is possible. 【Our Strengths (Partial)】 ■ Control of multiple units via wireless communication ■ Complex route settings and emergency responses ■ Adaptability to changes in production volume and variety ■ Visualization of maintenance through Andon ■ Visualization of operational status *For more details, please download the PDF or feel free to contact us.

• Transport and handling robots

Our company is capable of handling various in-cabin wiring works related to equipment, from the relocation of existing equipment to the introduction of new equipment. Even for in-cabin wiring work of existing equipment, by checking the site in advance, we can carry out high-quality in-cabin wiring work in a short period. In addition to secondary wiring work such as in-cabin wiring, we can also handle primary power supply work and updates to high-voltage receiving equipment. 【Features】 ■ High technical skills cultivated through extensive panel manufacturing experience ■ Consistent response for control design and electrical work ■ Support for primary power supply work and secondary wiring work *For more details, please refer to the related links or feel free to contact us.

• Control Panel

Our company offers an IoT-based "visualization" system to solve the challenges faced in manufacturing sites. We provide a "wireless operation display system" that visualizes the factory while keeping existing equipment as is. We have numerous system achievements in line with the trend of IoT implementation. Please feel free to consult us when you need assistance. 【Features】 ■ Real-time display and automatic aggregation of equipment operating status ■ Easy modification of existing equipment and construction of wireless networks ■ Immediate notification of equipment stoppage or abnormalities ■ Ability to aggregate and manage various information by connecting various sensors *For more details, please refer to the related links or feel free to contact us.

• Production Management System

We offer various "Digital Picking Systems." By integrating with work support systems, we enhance productivity and enable incorporation into line control, achieving labor savings. Digital picking that does not depend on the shape of the workpiece is possible. 【Features】 ■ Flexible adaptation to the shape of work tables and workpieces ■ Prevention of human errors in picking and increased efficiency ■ Work and management in collaboration with work support systems are possible *For more details, please refer to the related links or feel free to contact us.

• Process Control System

We offer a "Traceability System" that allows for flexible proposals selectable from both PLC and PC. By integrating it into the picking system, we can collect data on the picking history of parts to the computers on-site via a communication network. This enables immediate issuance of inspection reports from quality control until the product is completed and after shipment. 【Features】 ■ Labor-saving and quality maintenance through integration into the picking system ■ IoT compatibility with PC control and wearable devices ■ Cost reduction through a rich database ■ Compliance with JIS Q 9100 *For more details, please refer to the related links or feel free to contact us.

• Production Management System

We offer AGV system construction. We support multiple vehicle control via multiple wireless connections and can accommodate changes in production volume and variety, as well as integration with other systems (such as picking shelves). We have extensive experience in building AGV systems across various industries and layouts, and we can handle complex control (AGV control). 【Features】 ■ Intersection control for AGV systems ■ Integration with other transport devices ■ Smooth automatic charging system for AGVs *For more details, please refer to the related links or feel free to contact us.

• Production Management System

When there are multiple similar processing ladder circuits in a program, it unnecessarily consumes program capacity. Additionally, if modifications to the ladder circuits are required, the same changes need to be made in multiple places. This can lead to mistakes in modifying the ladder circuits, and in some cases, a larger PLC may be needed, which can result in a decrease in appeal to customers. By creating subroutines for similar processing circuits, it is possible to reduce the capacity of the circuits. Modifications to the circuits can be made in just one place, reducing maintenance effort and mistakes. By reducing the program capacity, it becomes possible to select a smaller program capacity. 【Improvement Effects】 ■ It is possible to reduce the capacity of the circuits. ■ Maintenance effort and mistakes are also reduced. ■ A smaller program capacity can be selected. *For more details, please refer to the related links or feel free to contact us.

• Other production management systems

If the programs are not divided, it takes a considerable amount of time to find and reference a large number of ladder circuits only where needed. Additionally, writing the ladder circuits requires transferring (writing) all ladder circuits, so transfer time must also be taken into account. By dividing the programs, it becomes quicker to reach the ladder circuits you want to see, leading to a reduction in time. This shortens the time for adjustment work on-site, resulting in cost savings. Furthermore, it is also effective in terms of reusing programs for similar projects, contributing to improved program versatility. 【Improvement Effects】 ■ Leads to time savings and cost reductions during maintenance ■ By generalizing ladder circuits, it not only aids in the rapid recovery of production sites but also helps reduce design costs. *For more details, please refer to the related links or feel free to contact us.

• Other production management systems

When creating a ladder circuit for an autonomous driving circuit, various combinations of the device's sensor states are used. Depending on the designer, the circuits may differ, making the ladder circuit difficult to understand and preventing one from determining the order in which the device operates. This has been a factor that increases the time required to make changes to the operation and raises design costs. By making the autonomous driving circuit a step memory circuit (step-by-step operation), it has become easy for anyone to understand the order of operations for the autonomous driving just by looking at the ladder circuit. Additionally, the way the ladder circuit is constructed is simple, and individual circuits have been standardized, significantly reducing design and adjustment costs. [Improvement Effects] ■ The order of operations for the autonomous driving is now easily understood by anyone. ■ The construction method is simple, and individual ladder circuits have been standardized. ■ Design and adjustment costs have been significantly reduced. *For more details, please refer to the related links or feel free to contact us.

• Other production management systems

In devices and production instruction systems, specification changes often occur, leading to modifications in ladder circuits. These changes can result in long periods of equipment and line stoppages due to issues with the ladder circuits or specifications, causing significant reductions in operating rates and incurring correction costs. By creating relay coils that allow for the separation of modified parts of the ladder circuit, it becomes possible to revert to the original ladder circuit simply by turning the relay coils ON/OFF. This enables immediate restoration to the original state in the event of a malfunction in the ladder circuit, allowing for quick recovery from equipment and line stoppages. This can reduce declines in productivity and minimize recovery costs. 【Improvement Effects】 ■ Immediate restoration to the original state during malfunctions, allowing for quick recovery from equipment and line stoppages. ■ Minimization of productivity declines and correction costs due to line stoppages. *For more details, please refer to the related links or feel free to contact us.

• Other production management systems

The transport equipment often spreads extensively across the entire facility, and returning it to a restartable position each time it stops becomes a large-scale task. Production systems that incorporate automated transport equipment are advanced, but if one is not accustomed to handling them, it can be confusing to design the transport circuits, leading to increased design costs. By establishing a circuit configuration that allows for automatic restart even when not at a restartable position, and considering the division of autonomous operation blocks, the design of the production system can be adjusted to allow only those blocks to stop. This approach enables the construction of a production system that enhances the usability of the transport equipment and reduces recovery time during troubles. Additionally, standardizing the transport circuits has also lowered design costs. [Improvement Effects] ■ Enables the construction of a production system that can shorten recovery time during troubles. ■ Standardizes transport circuits and reduces design costs. *For more details, please refer to the related links or feel free to contact us.

• Other production management systems

Here is an example of improvements in ladder circuit design. Due to issues with the ladder circuit, it is possible that equipment or production lines may be halted. When equipment or production line stoppages occur, costs arise from the need to review the ladder circuit each time and from the work involved in changing the ladder circuit, as well as costs resulting from decreased productivity on the production line. By sharing the details of past issues and the corresponding solutions, we can reflect the response methods in the ladder circuit in advance. This approach can reduce the incidence of issues and enable a quick return to the production line in the event of a problem, thereby minimizing ladder circuit failures. [Improvement Effects] - Achieving a stable ladder circuit - Reducing the incidence of failures - Enabling a quick return to the production line *For more details, please refer to the related links or feel free to contact us.

• Other production management systems

In creating ladder circuits, it has become common to create them individually or each time a ladder circuit is needed. As a result, for those reading the ladder circuit for the first time, the verification of unconfirmed content and the differences in the methods of creating individual ladder circuits have made it time-consuming to decipher. By reusing ladder circuits that have been successfully designed in the past and sharing information among designers, as well as standardizing the ladder circuits that have been created, it is possible to reduce design costs and decrease the occurrence rate of defects. Standardizing ladder circuits facilitates smooth communication between designers and field workers, allowing for a reduction in design costs. [Improvement Effects] ■ Achieves a decrease in the occurrence rate of defects ■ Stabilizes design quality ■ Enables speed-up in design work ■ Allows for shortening of delivery times *For more details, please refer to the related links or feel free to contact us.

• Other production management systems

When developing a system, depending on the scale, it is often necessary to have various functions. Creating each desired function as a module (a component of the program) can take a significant amount of time and effort, leading to increased development costs. By searching software download sites on the internet, you can find various programs available in module form. Many of these are inexpensive or even free, so by effectively utilizing them, you can reduce the development effort (and costs) of the software. However, it is important to pay attention to the copyright of the software being used and to perform virus checks. 【Improvement Effects】 ■ Reducing the burden by procuring necessary items from elsewhere ■ Simplifying the program itself ■ Improving maintainability *For more details, please refer to the related links or feel free to contact us.

• Other production management systems

Here is an example of improvements in program design. Without conducting design work, the overall layout and the size of the graphic panel could not be determined, which also made it impossible to decide the size of the control panel and operation panel. Additionally, design work was difficult to manage without experienced personnel, leading to longer production times for the graphic panels. By adopting a touch panel, diverse displays and operability can be achieved depending on the software design, and it is easy to add or change information with a clear LCD display. Compared to graphic panels, touch panels have a fixed size, allowing the size of the control panel and operation panel to be determined even if the design work is not completed. [Improvement Effects] ■ Easy to add and change information with a clear LCD display ■ Possible to reduce man-hours ■ Integration of input and display devices enables miniaturization of control panels and operation panels *For more details, please refer to the related links or feel free to contact us.

• Other production management systems

Here is an example of improving program design. When there are no peripheral devices or external equipment used in the production environment in the development environment, or when developing a program that outputs data to them, it can be difficult to confirm during debugging, leading to delays in adjustments during on-site operation checks. By establishing a debug flag (switch) within the program and switching between production and development environments, it is possible to enhance the accuracy of debugging tasks. Additionally, by incorporating instructions to display the content of data output to external devices not present in the development environment in a message box only during debugging, the confirmation process becomes easier. [Improvement Effects] ■ Confirmation tasks become easier. ■ The accuracy of debugging tasks can be improved. *For more details, please refer to the related links or feel free to contact us.

• Other production management systems

I would like to introduce an example of improvement in program design. The equipment abnormality history screen only displayed comments on the abnormality history, making it understandable only to the person who handled the abnormality recovery. As a result, if a similar abnormality occurred again and someone else had to perform the recovery, it could take a long time to complete the restoration work. By displaying the previous abnormality handler on the abnormality history screen, others can ask the previous handler for details and methods of handling, leading to information sharing. This can shorten the recovery time if a similar abnormality occurs again, ultimately improving operational efficiency. [Effects] ■ Others can ask the previous abnormality handler for details and handling methods. ■ Leads to information sharing. ■ Enables the possibility of shortening recovery time if a similar abnormality occurs again. *For more details, please refer to the related links or feel free to contact us.

• Display

In production control systems, device operation and abnormality display via touch panels are commonly performed. For devices with complex operations, the usage instructions may be unclear, and the response methods for displayed abnormalities can be difficult to understand, leading to prolonged recovery work and device operation. Such design and ladder programs can incur additional costs and significantly reduce productivity. When attempting to build a high-value-added control system for production sites, additional design and ladder programs that can display operational guidance and detailed abnormality handling on the touch panel are implemented. This approach aims to alleviate difficult operations and expedite abnormality handling, leading to a reduction in unnecessary costs and an increase in productivity at the production site. [Improvement Effects] ■ Alleviation of difficult operations and acceleration of abnormality handling ■ Reduction of unnecessary costs and improvement of productivity at the production site *For more details, please refer to the related links or feel free to contact us.

• Touch Panel

The "Production Line Improvement Technology Handbook" is a booklet that explains methods for efficiency and quality improvement through actual cost reduction examples in production sites where added value is required. It contains practical content, including quality improvement cases through the introduction of image processing devices and thermal imaging, ideas for reducing electricity consumption, and specific measures for reducing labor hours. 【Overview of Contents】 ■ What are the main types of activities in production lines? ■ What does cost reduction through production line improvement entail? ■ Case studies of cost reduction in production lines 　→ Cost reduction cases through quality management 　→ Cost reduction cases through understanding the current situation 　→ Cost reduction cases through labor hour reduction *You can view it immediately from the "Download" section below. Please feel free to contact us.

• Other production management systems

The "Production System Design Technology Handbook" is an essential technical handbook for designers and production engineers, filled with hints and improvement case studies that support strong manufacturing. Many manufacturing companies face the issue of inefficiency and a lack of progress in improving their production sites. This booklet aims to enhance and improve production systems and supply chains in manufacturing environments by implementing IT and FA systems. 【Overview of Contents】 ■ Basic knowledge of production systems ■ Collection of production system improvement case studies ■ Basic knowledge of programming ■ Other production system design technical information *If you would like a copy of the booklet, please contact us to let us know. *You can view a list of contents by downloading the catalog.

• Production Management System

The "Production System Design Technology Handbook" is an essential technical handbook for designers and production engineers, filled with hints and improvement case studies that support strong manufacturing. Many manufacturing companies face the issue of inefficiency and lack of improvement in their production sites. This booklet aims to enhance and improve production systems and supply chains in manufacturing sites by introducing IT and FA systems. [Overview of Contents] ■ Basic knowledge of production systems ■ Collection of improvement case studies for production systems ■ Basic knowledge of programming ■ Other technical information on production system design *If you would like a copy of the booklet, please contact us to let us know. *You can view a list of contents by downloading the catalog.

• Production Management System

A technical handbook for production system design that promotes efficiency, labor-saving, and automation for production engineers. It achieves cost reduction for design and production engineers.

• Production Management System

A technical handbook for development designers focused on improving the quality and reducing the costs of set-top boxes. It enables designers and production engineers to enhance quality and achieve environmental conservation.

• Communications