橋本テクニカル工業 List of Products and Services

In this document, we have compiled our literature published in various technical magazines. In the comprehensive technology magazine "Kata Gijutsu," we featured the speed enhancement of wire electrical discharge machining using "Suishitsu Kairyō-kun," and in "Kikai Gijutsu," we introduced the wire electrical discharge machining clamp fixture "Mizusumashi-kun." Additionally, we present various explanatory materials. We encourage you to take a look. 【Contents (Excerpt)】 ■ The gigantism of sludge overturns the common sense of wire cutting ■ "Ultra Suishitsu Kairyō-kun" processing speed enhancement STEP 2 ■ Cost reduction brought about by the gigantism of sludge ■ The lifespan of ion exchange resin and the gigantism of sludge ■ Improvements in wire cutting processing methods using oil in sludge gigantism devices *For more details, please refer to the PDF document or feel free to contact us.

• Technical and Reference Books

This document explains the effects of ultra-fine bubbles in cutting processes. We introduce the effects and mechanisms of ultra-fine bubbles, which are even smaller than microbubbles, on cutting processes. Additionally, we also discuss UFB (ultra-fine bubbles) and their impact on tool life. We encourage you to read it. 【Contents】 ■ Introduction ■ Bubble Size ■ Characteristics of UFB ■ Mechanism for Improving Tool Life ■ Conclusion *For more details, please refer to the PDF document or feel free to contact us.

• Technical and Reference Books

This document explains the productivity improvements in surface grinding machines through the use of devices such as nano-crushers. It introduces the causes of troubles and discusses the filtration system of "Dimension-kun," including the differences between "paper filters" and "filter cloths." Additionally, it covers improvements in grinding processes using ultra-fine bubbles, detailing their effects. We encourage you to read it. 【Contents】 ■ Introduction ■ Causes of Troubles ■ Filtration System of Dimension-kun ■ Differences Between "Paper Filters" and "Filter Cloths" ■ Nano-Crusher ■ Conclusion *For more details, please refer to the PDF document or feel free to contact us.

• Technical and Reference Books

This document presents a comparison of the bubble diameters of microbubbles and UFBs. There are several peaks in bubble size. In this document, we compare only the most frequently occurring values. We also include diagrams and graphs to clearly and thoroughly explain the internal pressure for each bubble diameter. We encourage you to read it. 【Contents】 ■ Classification by size ■ Other companies (100 nanometers) ■ Bubble Industry Association (55 nanometers) ■ Hashitech *For more details, please refer to the PDF document or feel free to contact us.

• Technical and Reference Books

We will arrange the purchase and collection of used wires. We contribute to the promotion of recycling and the reduction of waste by collecting used wires. Please pack them in the designated collection bag, aiming for 20-25 kg, and send them to us. Feel free to contact us if you have any requests. 【Features】 ■ You can send empty spools as well. ■ Aim for around 25 kg. ■ We will purchase at 45% of the copper market price (JX Metals). ■ The collection will be based on the copper market price from the day after the arrival date. *For more details, please refer to the PDF document or feel free to contact us.

• Used goods purchase

We would like to introduce the three types of UFB water that we handle. Type A is for short-term test machining with a drill press or lathe, Type B is for trying out multiple machine tools, Type C is for replacing grinding fluid and cutting fluid. Type B comes in a 20L barrel box, and Type C is equipped with a fine bubble generator. Please feel free to contact us if you have any requests. 【UFB Features】 ■ Minimum diameter of 13.7 nanometers ■ 49.5 million bubbles per CC create extraordinary machining *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Here is an introduction on how to install the "Nano Crusher." The best method is to modify the piping. Points to note include not allowing high-pressure water to pass through, adjusting the valve to prevent high water pressure, and reversing the flow if it becomes clogged. For water, the effect is noticeable for about half a day when ON, and it lasts for about 3 to 7 days when OFF. For oil, the effect appears in about a day when ON, and it disappears in 1 to 2 days when OFF. [Important Notes] - Do not allow high-pressure water to pass through this product; water pressure similar to tap water is acceptable (20-30 liters/min). - Adjust the valve to prevent high water pressure. - If it becomes clogged, reverse the flow. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

We would like to introduce the "Nano Crusher," which we handle. By passing water containing bubbles through a porous ceramic, it is possible to further reduce the size of the bubbles. As the size decreases, the internal pressure increases in inverse proportion. With a minimum size of 13.7 nanometers and an internal pressure of 209 atmospheres, the cleaning power is significantly enhanced. Please feel free to contact us if you have any inquiries. 【For concerns like these】 ■ Occurrence of NG due to insufficient cleaning ■ Desire to shorten cleaning time ■ Desire to lower cleaning temperature ■ Downtime due to re-cleaning ■ Desire to reduce costs *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

This document contains information that we would like you to read before conducting demonstration or test grinding using UFB. It explains prevention methods in cases of insufficient water supply or filtration issues, as well as situations where changes in grinding wheel grade may not yield effective results. It also includes what kind of responses are necessary. We encourage you to read it. 【Contents】 ■ In cases of insufficient water supply ■ Filtration issues ■ Changes from pitch processing to traverse ■ Changes in grinding wheel grade ■ When using grinding wheels that are very prone to wear *For more details, please refer to the PDF document or feel free to contact us.

• Technical and Reference Books

This document contains information that we would like you to read before demo machining and test machining using UFB. In addition to explanations for various scenarios, such as when the tool tip is not a sharp edge or when UFB water has not been applied before machining, we also introduce methods for demonstrating effectiveness. We provide detailed and easy-to-understand explanations, so please take a moment to read it. 【Contents (excerpt)】 ■ When the tool tip is not a sharp edge ■ When UFB water has not been applied before machining ■ When it is judged that there is no difference even when comparing tool wear visually or with a magnifying glass ■ Hexagonal chips that are difficult to process due to tool material, making it impossible to perform operations like escape or squaring ■ When machining with a pentagonal machining machine shows differences between the top and side when using drill machining taps *For more details, please refer to the PDF document or feel free to contact us.

• Technical and Reference Books

We would like to introduce our ultra-fine bubble generator, "Ijigen-kun Silent Type - Suitable for Constant Temperature Rooms." It generates ultra-fine bubbles by circulating water within the clean layer. Since ultra-fine bubbles hardly rise, their effects can be maintained for several months, and results can be achieved simply by circulating within the clean layer. We also offer air-driven types and semi-automatic types. Please feel free to contact us if you have any requests. 【Features】 <Silent Type - Suitable for Constant Temperature Rooms> ■ Silent type that can be used in constant temperature rooms ■ UFB generator is the same as general products ■ Uses a low-cost winding filter ■ Full cover and vibration-damping rubber specifications *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "Super Cleaner SPC/W-20" is a purification system for discharge machining fluids that can be retrofitted to the wire cut machining machine, increasing the 1st cut processing speed by over 20% and reducing wire consumption by up to 90%. In addition, we offer products such as the "Super Cleaner SPC/W-10" for fine hole discharge machining and the "Super Cleaner SPC/O-10" for die sinking discharge machining. It significantly enhances productivity and efficiency in discharge machining, where there is a strong demand for reducing costs related to filters, wires, and other consumables. 【Features】 ■ Increased processing speed ■ Reduced electrode consumables ■ Reduced consumables ■ Increased rust prevention effect *For more details, please refer to the catalog or feel free to contact us.

• Electric discharge machine
• Other machine tools

Hashimoto Technical Industries Co., Ltd. is engaged in the sale of press molds, parts, machine components, and our own products. Our specialties include wire cutting processing, press plate processing that can be completed in as little as 7 days (milling, SG, wire cutting), and machining difficult materials such as titanium, stainless steel, and permendur. We propose cost reduction through various methods! 【Featured Products】 ■ Wire Cutting Acceleration Device "Ultra Water Quality Modifier" ■ Fine Hole Discharge Machining Cleaning Device "Super Cleaner" ■ Clamp Jig "Water Purifier" ■ Small Parts Clamp Jig "Pitatto-kun" ■ Wire Cutting Positioning Improvement "Positioning-kun" and more *For more details, please download the catalog or contact us.

• others

The "Super Cleaner P-10" is a cleaning device for fine hole discharge machining that can be retrofitted to conventional fine hole discharge machining. It can enlarge and process micro sludge that cannot be handled by the filter in the machining fluid using various methods, thereby preventing secondary discharge. 【Features】 ■ Significant reduction in electrode wear due to decreased secondary discharge ■ Substantial increase in machining speed by changing processing conditions ■ Extended replacement life of machining oil ■ Increased lifespan of existing filters with a non-clogging filter *For more details, please download the catalog or contact us.

• Other cleaning machines

The Wire Cut Acceleration Device, Ultra Water Quality Improvement-kun, can enlarge sludge smaller than 2 microns that cannot be removed by filters. Once it exceeds 2 microns, it can be processed by filters. The enlarged sludge becomes less likely to ionize, reducing the amount of ion generation by half. This allows for changes in processing conditions, increasing the first processing speed by 1.2 to 2.0 times. Additionally, it can help reduce the consumption of wire and ion exchange resins. For more details, please contact us or refer to the catalog.

• Contract manufacturing
• Other water treatment equipment

At Hashimoto Technical Industries, we finish parts that are conventionally machined with grinding processing at the same price. By improving our machine tools to enhance cooling effects and maintain the sharpness of cutting tools, we achieve high-precision product manufacturing. High-speed cutting processing is performed using original tools by first-class skilled workers (lathe operators). For more details, please contact us or refer to our catalog.

• Other machine elements
• Contract manufacturing
• Processing Contract

The Ultra Water Quality Improvement Device is a wire cutting acceleration device that enhances the size of sludge that cannot be processed by the internal filter generated during wire cutting, thereby suppressing ion generation and enabling stable discharge machining. It guarantees an increase of over 20% in the processing speed of the first cut. Two new technologies overturn the conventional wisdom of wire cutting. For more details, please contact us or refer to the catalog.

• Other water treatment equipment
• Other processing machines

Using a surface grinding machine (Okamoto PSG-64EX) for plate grinding processing, we have significantly increased the cutting depth from the conventional 5μ to 10μ for SKD11 plates with HRC58-60. This will have a significant impact on cost reduction and shorter delivery times. For more details, please contact us or refer to the catalog.

• Processing Contract

We have achieved ultra-high-speed machining with the OKK machining center (VM5III) (BT40), with a cutting time of approximately 3 seconds for a φ15.1 hole and approximately 3.5 seconds for a φ4.5 hole (material: SS400, plate thickness T=13.0). There is no burning around the holes at all. For more details, please contact us or refer to the catalog.

• Processing Contract

The "Mizusumashi-kun" is the only fixture in the world that has broken the common belief that machining speed significantly decreases when placed on a clamp fixture. It has been designed with a concept of no maintenance for over 10 years. The special stainless steel casting is hardened, subjected to sub-zero treatment, and tempered three times, achieving a mutual tolerance of 1 micron. The biggest appeal of Mizusumashi-kun is that it does not reduce machining speed at all. For more details, please contact us or refer to the catalog.

• Other processing machines
• Processing Jig

"Ultra Water Quality Improvement-kun" is a unique 1st cut acceleration device that is unparalleled in the world. Using Sodick's wire cut technology, it enables a 1st cut speed of 7.0 mm/min for a workpiece with a thickness of T=20mm. The lifespan of ion exchange resins and filters is extended, and rust occurrence is reduced. Fine sludge that cannot be removed by the filter is magnetized, electrified, agitated, vibrated, and centrifuged repeatedly to enlarge the sludge to over 2 microns. Additionally, a filtration method with reversed processing and filter cloth has been implemented to achieve a filter that does not clog. For more details, please contact us or refer to the catalog.

• Other water treatment equipment
• Other processing machines