エナミ精機 Product Lineup

From coil material, holes are punched through press processing, and then formed into a cylindrical shape using liner seaming (folding and riveting). The rotating shaft, bottom cover, body plate, and top cover are assembled through seaming (riveting). Customer's Request When manufacturing stainless steel drums for washing machines, we want to simplify the welding method and finishing processes, reduce the number of parts, and enhance quality by reducing production costs and simplifying work processes. Reason for Choosing Enami Seiki By integrating the lifter, which was previously a plastic part, with the body plate, we can reduce the number of parts. The company is well-known for its riveting technology. Development Goal As an alternative to welding methods, we aim to utilize our expertise in riveting technology for component joining, with the goal of developing a fully automated production line to significantly simplify work processes and stabilize quality. Result (Customer Feedback) By using riveting for the joining of stainless steel drums, we were able to greatly simplify the processes that were previously done by welding, thereby reducing finishing work hours.

• Forging Machine

Customer's Request We want to significantly shorten the production lead time by utilizing painted steel sheets. We aim to streamline production by eliminating work-in-progress items and reducing costs. We desire a line that can produce necessary items when needed. Additionally, we want to prevent environmental pollution in the atmosphere and water quality and significantly improve the workplace environment. Reason for Choosing Enami Seiki Due to the small space that fits into a low-ceiling assembly factory (about 3m), a pit for pressing is not necessary. They have a wealth of experience in the pressing of painted steel sheets. Development Goals By adopting PCM steel sheets, we aim to establish a method of joining components using riveting as an alternative to welding, while also achieving a scratch-free processing (pressing) of the outer frame appearance. Additionally, we aim to realize a no-changeover production line by only exchanging molds for two models with different curvatures that have a fully rounded shape. Results (Customer Feedback) We were able to reduce manufacturing costs by 20% before and after using painted steel sheets.

• Forging Machine

The Enarock series is a general-purpose press machine fixture designed for joining two metal plates using a press machine. It enables fastener-less joining of metals without the use of welding, fastening materials, or adhesives, allowing for simultaneous joining during the pressing process by being integrated into the mold. It can achieve appropriate fastening regardless of whether the materials are the same or different, such as iron, stainless steel, or aluminum. Additionally, since it does not require heating, it can also be used with painted steel sheets. Furthermore, by utilizing plastic processing, it allows for high-speed processing, thereby increasing productivity. Enarock helps achieve further reductions in running costs. We pursue the minimization of production costs with a long-lasting design, offering the low-cost, reusable dive blade "Cutlock" that can be used four times, and the "Drawlock," which is ideal for products requiring airtightness, responding to low cost and short delivery times. For more details, please contact us or refer to the catalog.

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• Other processing machines

We changed the production of various types of box containers from the traditional lot production method to a mixed production method according to the order quantity, significantly reducing work-in-progress and finished goods inventory while automating production and greatly shortening product delivery times. We devised a setup-free production line for various types of box containers and an instantaneous switching method within the mold, achieving a mixed production system capable of producing from a minimum lot size of one unit.

• Forging Machine

We changed the production method of external cases from the conventional spot welding and painting of surface-treated steel sheets to a joining method using clinching that combines PCM steel sheets and zinc-coated steel sheets. This transition eliminates the traditional welding and painting processes, significantly reducing the number of steps and work in progress, while also achieving an environmentally friendly production method that has gained particular recognition recently. We aimed to develop a cost-effective production line by adopting the case-integrated clinching technology of the Drawlock, one of the Enarock series, through the multi-tool approach and man-machine integration, which are our areas of expertise.

• Forging Machine

- Install the Enalock (Draw Lock / Cut Lock) It can fasten two pieces of metal. - The total thickness of the two plates can be fastened up to 4 mm. (Using a pressure of 7 tons) - With a deep pocket and movable die frame, it can accommodate products of various shapes.

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• Assembly Machine

This machine tightens the body and lid of the washing drum. The operator sets the product, and the tightening process is completed through one cycle of automatic operation.

• Forging Machine

- It is a line with three press machines lined up. Set the cut materials on the supply table, position the materials, perform three pressing processes, and discharge. It is a line equipped with a transfer device. - Delivered as a line for molding the body of an air conditioning outdoor unit (the part with the fan). - Achieved a reduction in production cycle time from 8 seconds to 6 seconds while keeping costs down. - Equipped with an unmanned mold exchange function, allowing different products to be produced on a single line. - Can be installed without a pit. Layout construction is simple.

• Forging Machine

Customer Challenges We want to change the production method of external cases from the traditional spot welding and painting of surface-treated steel sheets to a joining method using a combination of PCM steel sheets and zinc-coated steel sheets through riveting. This change aims to eliminate the conventional welding and painting processes, significantly shorten the production process, and reduce work-in-progress inventory, while also realizing an environmentally friendly production method that has gained increasing recognition recently. Additionally, we want to minimize the amount of capital investment required for this purpose. Our Development Goals We aim to adopt the case-integrated riveting technology through the multi-toolization of the Drawlock, one of the Enarock series, which is our specialty technology in riveting methods. We also aim to develop a cost-effective production line through human-machine collaboration.

• Forging Machine

• A cut surface without beard. • Manufacturing finished parts processed from coil material into wire mesh. • Only Enami can provide a total system for pressing, molds, and transportation.

• Forging Machine

Customer Challenges To shift the production of various types of packaging boxes from the traditional lot production method to a mixed production method based on the appropriate order quantity, aiming for automation of production, significant reduction of work-in-progress and finished goods inventory, and substantial shortening of product delivery times. Our Development Goals To devise a setup-free production line for various types of packaging boxes and an instantaneous switching method within molds, aiming to realize a mixed production system capable of producing from the smallest lot (1 unit).

• Forging Machine

We have achieved press processing that includes drawing of painted steel sheets without any scratches. The transfer between processes can be automated with a conveyor system, allowing for unmanned operation. The height of the press machine is low, allowing it to be installed directly in the assembly line. Previously, after press processing, painting was done and labels were applied, but now, by using painted steel sheets combined with printed labels, the parts can be completed in the press process. With a press machine height of 2400mm, it can be installed within the assembly line factory, enabling a streamlined process from pressing to assembly completion. It can be installed without a pit, and layout changes are also easy.

• Forging Machine

The device can simultaneously process the end flaring, hemming bending, and roll forming of cylinders. The flaring processing section uses a servo press machine. In the conventional method, which involves expanding a core for shaping, it was easy to create processing marks on the inner surface of the cylindrical part. However, our equipment does not produce any processing marks. The device that simultaneously performs end flaring, hemming bending, and roll forming of cylinders has significantly improved productivity. The flaring process increases the strength of the flared section and allows for the use of thinner materials. Specifications

• Forging Machine

It is possible to perform press processing on painted steel plates without damage. Double-action press Simultaneous forming of central deep drawing/drilling, outer peripheral step drawing (two stages), and outer peripheral trimming (hydraulic mechanism). Curling device Simultaneous curling of the tip of the drawing part and the outer shape (square) (servo mechanism). Previously, there were 8 processes, but now it can be processed in 2 processes. By reviewing the processing methods and parts, we were able to significantly compact the processing machine. Until now, molds were required for each model, necessitating a large space, but the shortened processes and space-saving of the processing machine have also reduced the required storage space.

• Forging Machine

• A single shear swings at 90° to the left and right at 45° at high speed. • The swing device, which absorbs the large inertia of the swinging shear, is nearly silent and quiet. • Based on theory, the lifespan of the cutting edge has remarkably increased. • The width adjustment guide and NC feed are designed to advantageously absorb the material's wavering. • After setting the material, simply set the dimensions, speed, and quantity on the NC control panel and press the shape setting button for easy operation.

• Forging Machine

High-speed processing is possible due to simultaneous riveting. Assembly is performed using a technology that joins different materials, such as painted steel sheets and Galvalume steel sheets, without using welding. The machine installation space is very small (2.3m × 1.2m). By adopting the riveting method, high-speed processing has become possible, eliminating the need for screws and rivets. By dividing the outer box into four parts, it is possible to change the material of the back and bottom surfaces.

• Assembly Machine
• Assembly Machine

Simultaneously with SR molding, the overlapping on the back side is processed by riveting. By maintaining the rivet, it prevents the corners from opening. By switching from conventional spot welding to riveting, the fastening strength has become stable. There was also an effect of improving the working environment due to the elimination of the welding process.

• Forging Machine

Two types of blanks are fed into the transfer press using its transport mechanism. After processes such as drawing, bending, and trimming, the two parts are stacked and joined with a snap joint. Furthermore, this mold is designed to automatically process the rain gutter elbow into a finished product. With the introduction of this mold, manual single-press processing has been automated, allowing for the resolution of issues such as fingerprints on copper products through mechanical transport.

• Forging Machine