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"FurFilo" is a thread that implements an electronic chip based on RFID in a thread form. It is equipped with a thin and flexible dry inlay that closely follows the shape of the thread, allowing for a covering that can provide texture, color, and durability depending on the usage conditions. Additionally, the covering thread has functionalities such as water repellency. Please feel free to contact us when you need assistance. 【Features】 ■ Flexible thread-like form ■ Can be read in states such as winding, bending, and tying ■ Also applicable to traditional fiber uses such as weaving, knitting, and sewing ■ Capable of imparting various environmental characteristics *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study that solved issues related to dyeing polyester fibers. The customer was generally looking for dyeing methods with good fastness for red and navy colors, which typically have poor fastness. Therefore, we provided high-fastness products through dyeing methods and dye selection. These were adopted for the uniforms of a certain famous soccer team. 【Overview】 <Customer's Issue> ■ Generally looking for dyeing methods with good fastness for red and navy colors, which typically have poor fastness. <Solution> ■ Provided high-fastness products through dyeing methods and dye selection. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case that solved dyeing concerns. A customer consulted us, saying, "I would like to dye glossy polyester filaments, but can they be dyed without unevenness?" Dyeing is generally difficult, but by adjusting the winding conditions for the dyeing bobbin, the dyeing method, dye selection, and chemical selection, we were able to achieve even dyeing. 【Overview】 <Customer's Concern> ■ I want to dye glossy polyester filaments without unevenness. <Solution> ■ Achieved even dyeing through adjustments in winding conditions for the dyeing bobbin, dyeing method, dye selection, and chemical selection. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case where we solved color management issues in polyester dyeing. The customer had products that required dyeing stability and was looking for a dyeing factory that could provide proper management. We addressed their concerns by implementing thorough color management and quality control to ensure that the same color is achieved consistently, no matter how many times the dyeing is done. [Overview] <Customer's Concerns> - The customer was looking for a dyeing factory that could provide management for products requiring dyeing stability. <Solution> - Thorough color management and quality control. - Implemented strict management to ensure the same color is achieved consistently, regardless of the number of dyeing processes. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationA customer inquired, "Can you dye cotton stretch thread? Also, can you accommodate mass production?" In response, we introduced a special winding machine (winder) to address this. We successfully provided the thread without dye spots. By adding more machines, we were able to handle larger quantities and solve the customer's concerns. 【Overview】 <Customer's Concerns> ■ Can you dye cotton stretch thread? ■ Can you accommodate mass production? <Solution> ■ Introduced a special winding machine (winder) to address the issue ■ Added more machines to handle larger quantities *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study that solved coating-related issues. A customer consulted us, saying, "I would like to attach CNT (carbon nanotubes) to the thread, but can we adhere them to something that does not dissolve in water?" In response, we introduced a special machine. We successfully achieved uniform adhesion and transformed non-conductive polyester fibers into conductive fibers. [Overview] <Customer's Concern> ■ I want to attach CNT (carbon nanotubes) to the thread. <Solution> ■ Successfully achieved uniform adhesion by introducing a special machine. ■ Successfully transformed non-conductive polyester fibers into conductive fibers. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe customer was struggling with expressing delicate gradients in fibers. Therefore, we quantified the colors. By dyeing based on calculated data, we were able to express delicate gradients. Additionally, because the data was quantified, it can be applied to other colors and fibers as well. [Overview] <Customer's Concern> ■ Want to express delicate gradients in fibers <Solution> ■ Quantified colors and dyed based on calculated data *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe customer had a stock of skein yarn and was struggling with its usage due to the lack of a dyeing factory. By converting it to cones, we were able to eliminate the unusable defective stock. It can now be used for cheese dyeing as well as for fabric yarn. If you are facing issues with the decreasing "skein to cone" quantities or delivery times, we are here to assist you. 【Overview】 <Customer's Concerns> ■ There is a stock of skein yarn. ■ They are struggling with its usage due to the lack of a dyeing factory. <Solution> ■ Eliminated unusable defective stock by converting to cones. ■ It can now be used for cheese dyeing as well as for fabric yarn. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study that solved dyeing concerns. The customer was looking for a place to dye cheese overseas. The issue was resolved as dyeing is possible in Thailand. It can accommodate multiple materials and achieve the same quality as in Japan. 【Overview】 <Customer's Concern> ■ The customer was searching for a place to dye cheese overseas. <Solution> ■ Dyeing is possible in Thailand. ■ It can handle multiple materials. ■ It can provide the same quality as in Japan. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe customer was troubled by the enormous costs and manpower associated with snow removal, such as "snow brought in near the tunnel" and "snow removal from road signs on the main line," as well as the social issues that inadvertently arise. Therefore, in a space within the Yuzawa Interchange in Yuzawa Town, Niigata Prefecture, known for heavy snowfall, we laid down a snow-melting mat about the size of 2 to 3 tatami mats and conducted snow melting tests. We monitored the area with a network camera, and throughout one season, we achieved excellent snow melting effects, which has led to great confidence in our solution. 【Overview】 <Customer's Concerns> ■ Snow countermeasures on highways ■ Enormous costs and manpower associated with snow removal, as well as social issues that inadvertently arise <Solution> ■ Conducted snow falling experiments on signposts and snow melting verification on interlocking pavements and paved roads ■ Achieved excellent snow melting effects throughout one season *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe usual delivery time for standard cheese dyeing is said to be at least two weeks, as the process leading up to product shipment takes considerable effort and time. Our "Chaku Express Process" offers a rich capacity for short delivery times, with capabilities such as "over 200 colors per day for beaker processing" and "more than 50 dyeing machines." In the ever-changing business environment, we are committed to considering how we can support our customers' business opportunities and aim to be ready to respond to their requests at any time. 【Features】 ■ Beaker processing capacity: over 200 colors per day ■ Pre-dyeing winding (corn winding) capacity: over 10,000 kg per day ■ Number of dyeing machines: more than 50 ■ Sample dyeing capacity (1 kg to 16 kg): over 100 colors per day ■ Mass production dyeing capacity (17 kg to 420 kg): over 10,000 kg per day ■ Finishing winding (pineapple, 9°15' paper tube winding) capacity: over 5,000 kg per day *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company processes fibers with dyes and chemicals that are difficult to treat as waste liquids, and processing is possible if the materials can be dispersed in water. Fibers that carry (are dyed with) ferrocyanide compounds such as iron, copper, and nickel efficiently remove and recover cesium ions. Colored fibers can be freely deformed and cut, and can be easily bent. Additionally, fibers that have adsorbed radioactive cesium can be collected as needed and stored in managed containers or incinerated in incinerators equipped with dust treatment functions (for volume reduction). 【Features】 ■ Good water permeability, simple, and effective decontamination medium ■ Can be placed in various locations ■ Selectively concentrates (captures) radioactive cesium in fiber form ■ Can be handled in the same way as ordinary fibers *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company can coat inorganic materials (powder) onto fibers, which cannot be achieved through conventional dyeing, and if the material can be dispersed in water, it can be coated onto the fibers. Each individual thread is fully coated with "carbon nanotubes," forming a network that exhibits excellent contact conductivity. Additionally, because we use polyester multifilament processed yarn as the base material, it excels in bending fatigue compared to carbon fiber wires and metal wires, achieving a soft texture. 【Features】 ■ Compatible with various levels of electrical resistance ■ Stable electrical resistance values ■ Fully conductive ■ High durability, bending fatigue resistance, and soft texture ■ Lightweight and compact *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company has a rich track record of over 200 colors per day and more than 50,000 colors annually. Based on this experience, we select dyes suitable for the final products according to our customers' requests, providing better dyeing processes. The quality of color is managed using CCM (Computer Color Matching), which digitizes colors (numerically). We ensure that the colors of products dyed yesterday and today remain consistent by managing them daily through both visual inspection and numerical data. Additionally, we conduct thorough inspections for every dye lot regarding the issues of cheese dyeing and the differences between the outer and inner layers, with visual inspections performed meticulously on each individual piece. **Features** - 100 years of experience and achievement - A rich track record of over 200 colors per day and more than 50,000 colors annually - Catering to diverse material needs - Quality control of threads - Use of equipment suitable for various materials - Prevention of dyeing defects, providing stable dyeing processes *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationFounded in the 5th year of the Taisho era, Chaku Dyeing specializes in applying special processing to fibers, utilizing the dyeing techniques we have cultivated over the years. ~ What We Can Do ~ 'Flame Retardant Processing' We provide flame retardancy and impart flame-resistant properties. The applicable material is 100% PET (polyester). 'Antibacterial and Deodorizing Processing' This processing imparts antibacterial properties with deodorizing performance. The SEK mark can be obtained. The applicable materials are cotton, wool, and their blended yarns. 'Warm Sensation Processing & Cool Sensation Processing' Each is designed for warm sensation, moisture retention, and antibacterial properties, as well as cool sensation and heat absorption. By wearing processed products, the warm sensation processing promotes blood circulation and provides warmth, while the cool sensation processing offers a refreshing feeling through heat absorption. The applicable materials are cotton, wool, and their blended yarns. 'Water Repellent Processing' This is applicable to all materials, enhancing water repellency and preventing dirt. For more details, please contact us or refer to our catalog. ■□ For more information, please contact us or download the catalog □■
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Free membership registrationCNT coating conductive fibers can produce threads with electrical resistance values ranging from 10^3 to 10^10 Ω/cm. Each level of thread has a stable electrical resistance value in the length direction. The surface of each single fiber is fully coated with carbon nanotubes, forming a network that exhibits good contact conductivity. Even during stretching deformation, the change in electrical resistance value is minimal, demonstrating high durability. Since the base material is polyester multifilament processed yarn, it excels in bending fatigue compared to carbon fiber wires and metal wires, achieving a soft texture. It also realizes significant weight reduction and compactness compared to metal wires. For more details, please contact us or refer to the catalog.
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Free membership registration"The CNT coating conductive fiber surface heating fabric" is a thin, lightweight, and soft heating material that excels in bending fatigue resistance. The front side of the fabric generates heat without any hot spots. It is a woven fabric that incorporates conductive fibers coated with carbon nanotubes in the weft and polyester threads along with copper fine wires in the warp. The copper fine wires in the warp act as electrodes, connecting to the CNT-coated fibers in the weft to allow current flow and generate heat. Since all the weft threads of the fabric generate heat, the entire fabric heats evenly. It is compatible with power supplies ranging from 5V to 200V, allowing for designs that meet the target heating watt performance (W/m2). There is virtually no wire breakage due to bending fatigue. For more details, please contact us or refer to the catalog.
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