富士金属 List of Products and Services

We would like to introduce a case study of our method conversion for the "speed sensor." The material is iron, and it is an example from the automotive industry. By converting from cutting processing to irregular press processing, we contributed to cost reduction and weight reduction. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■ Material: Iron ■ Industry: Automotive *For more details, please download the PDF or feel free to contact us.

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We would like to introduce an example of our method conversion to "simultaneous two-pipe drawing integration." Through method conversion using ultra-deep drawing press processing, we achieved simultaneous integration of two pipes. This resulted in cost reduction, labor reduction, and CO2 reduction by eliminating pipe processing and riveting. Furthermore, we also perform threading on the ends of the two pipes. 【Case Overview】 ■ Material: Steel ■ Industry: Home Appliances *For more details, please download the PDF or feel free to contact us.

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We would like to introduce a case study of the "airbag components" for which we have changed our manufacturing method. By switching to a method of simultaneous deep drawing using deep drawing press processing, we have eliminated brazing processes, contributing to cost reduction, labor reduction, and CO2 reduction. The material used is SUS304. Please feel free to contact us if you have any requests. 【Case Overview】 ■Material: SUS304 ■Industry: Automotive *For more details, please download the PDF or feel free to contact us.

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We would like to introduce a case study of our method transition for "joint components." By switching from sintering processing to deep drawing press, we have contributed to cost reduction and weight reduction. In the case of automotive parts, our developed product weighs 22g compared to 70g for products made using deep drawing press processing. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■Material: Steel ■Industry: Home Appliances, New Energy *For more details, please download the PDF or feel free to contact us.

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We would like to introduce a case study of our method transition for "oil fan heater parts." By transitioning from "round bar cutting → pressing → riveting" to "deep drawing pressing → screw machining," we achieved cost reduction and weight reduction. The material used is SUS430. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■Material: SUS430 ■Industry: Home Appliances *For more details, please download the PDF or feel free to contact us.

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We would like to introduce a case of material change for the "motor housing" through a method conversion by our company. By changing the material from ZAM to aluminum, we achieved a 61% weight reduction. This weight reduction also contributed to the reduction of CO2 emissions in our customers' products. Additionally, we have achieved high-precision processing (with a tolerance of up to 13μ) for the bearing housing section. 【Case Overview】 ■Material: Aluminum ■Industry: Automotive, Home Appliances, New Energy *For more details, please download the PDF or feel free to contact us.

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We would like to introduce a case study of our method transition for "suspension components." By utilizing a re-drawing press processing technique that draws in the opposite direction of the initial drawing, we achieved hollowing out. We realized a processing accuracy of 30 to 50 micrometers for the press-fit parts. Additionally, we contributed to cost reduction, weight reduction, labor reduction, and CO2 reduction by eliminating firing and cutting processes. 【Case Overview】 ■ Material: Iron ■ Industry: Automotive *For more details, please download the PDF or feel free to contact us.

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We would like to introduce a case study of our "horizontal hole processing product group," which underwent a transition to deep drawing + α processing methods. In addition to deep drawing press processing, we have achieved horizontal hole processing. This contributes to labor reduction and other benefits through continuous processing technology across multiple processes. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■Material: Various materials ■Industry: Automotive, home appliances, new energy *For more details, please download the PDF or feel free to contact us.

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We would like to introduce a case study of our method transition to the "Separate Case." By transitioning to deep drawing press processing, we integrated the corner case and eliminated brazing. We also formed the guide as a single piece with the pipe, solving the misalignment issue. This contributes to reduced assembly man-hours, cost savings, and CO2 reduction, and we use electro-galvanized steel sheets as the processing material. 【Case Overview】 ■ Material: Electro-galvanized steel sheet ■ Industry: Automotive *For more details, please download the PDF or feel free to contact us.

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We would like to introduce a case of our method transition called "elimination of brazing and integration." We utilize re-drawing press processing technology that draws in the opposite direction of the initial drawing. By transitioning from cutting and brazing processes to deep drawing press, we contribute to cost reduction, weight reduction, labor reduction, and CO2 reduction. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■Material: Steel ■Industry: Automotive *For more details, please download the PDF or feel free to contact us.

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At Fuji Metal Co., Ltd., we manufacture seamless pipes from a single flat sheet using deep drawing processing technology. Traditionally, the precision-required tip was machined, but we have achieved a processing accuracy of 50μ (tolerance range) solely through pressing, eliminating the need for machining. Deep drawing of high corrosion-resistant SUS430, as well as SUS304, SUS346, etc., is also possible. 【Features】 ■ Seamless pipes are produced from a single flat sheet using deep drawing processing technology. ■ Deep drawing of high corrosion-resistant SUS430, as well as SUS304, SUS346, etc., is possible. ■ Achieved processing accuracy of 50μ (tolerance range) solely through pressing. ■ Eliminated the need for machining. ■ Adoption of thin sheet materials is possible, leading to weight reduction. *For more details, please refer to the PDF document or feel free to contact us.

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At Fujikin Metal Co., Ltd., we manufacture square tube cases from flat plates using deep drawing press processing technology. This can be applied to EV battery cases and more. The materials used include aluminum, stainless steel, nickel-plated steel sheets, etc., and we can currently accommodate depths of up to 125mm. In the future, we aim to support even deeper square tube cases. If you have any needs, please feel free to contact us. We look forward to hearing from you. 【Processing Examples】 ■ Conventional Method: Brazing the flange and square tube parts 　↓ (Integrated pressing) ■ Development Method ・The flange and square tube are formed as a single piece through deep drawing press processing, eliminating the need for brazing. *For more details, please refer to the PDF document or feel free to contact us.

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At Fuji Metal Co., Ltd., we perform deep drawing press processing of ultra-thin sheets using deep drawing processing technology. The photo shows an example of deep drawing a t0.3 SUS316 thin sheet to a depth of 110. Ultra-thin sheet pipe materials are not commonly available as ready-made products. We manufacture them through deep drawing press processing. Currently, we are also capable of processing t0.1 SUS316 thin sheets. 【Examples of Ultra-Thin Deep Drawing Press Processing】 ■ t0.1 ■ t0.2 ■ Inconel *For more details, please refer to the PDF materials or feel free to contact us.

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At our company, we are able to design higher quality press molds by thoroughly analyzing and examining formability and processing steps using the skilled techniques we have cultivated over many years, along with new CAD/CAM technology. In the metal processing industry, as consumer needs diversify, there is a demand for high precision parts, processing with higher added value, and production systems that enable further cost reduction. With our expertise in press processing, we provide total support and R&D assistance to strongly back up our customers. [Processing Examples] ■ Motor frames, bearing components ■ Deep drawing + thread rolling ■ Reverse drawing ■ Deep drawing + press cross-hole processing ■ Irregular deep drawing *For more details, please refer to the PDF materials or feel free to contact us.

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At our company, we are able to design higher quality press molds by thoroughly analyzing and examining formability and processing steps using the skilled techniques we have cultivated over many years, along with new CAD/CAM technology. Would you like to reduce costs by converting to the press method? Our website also introduces case studies. Please take a look. 【Features】 ■ Integration of the laterally protruding pipe and cover ■ One-piece forming from a flat plate using our ultra-deep drawing press processing technology ■ Cost reduction by eliminating pipe processing and brazing *For more details, please refer to the PDF materials or feel free to contact us.

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We know the joy of breaking free from past conventions, challenging ourselves with new ideas, and creating something that doesn't exist in the world. We also understand the hardships that come with bringing those ideas to life. We know the moment when our struggles transform into joy as we see our customers' happy faces. Always keeping in mind the creation of products that are trusted and appreciated by our customers, we aim to be a constantly evolving group of creative engineers. For more details, please contact us or download our catalog.

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