トーヨーメタル List of Products and Services

Toyo Metal, which manufactures low-temperature welding rods and processes metal parts for heat exchangers, also conducts various assemblies using a non-oxidizing conveyor furnace or manual brazing. We mainly handle copper/copper, copper/dissimilar metals, iron/iron, and aluminum/aluminum. We also accept commissioned brazing and heat treatment using supplied parts. Please feel free to contact us when you need our services. 【Case Overview】 ■ Assembly using a non-oxidizing conveyor furnace or manual brazing ■ Materials: copper/copper, copper/dissimilar metals, iron/iron, aluminum/aluminum *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

We would like to introduce examples of processing by Toyo Metal, which manufactures low-temperature welding rods and performs metal processing of structural components for heat exchangers. These include copper flexible tubes, copper-aluminum connection pipes, aluminum extrusions, pressed and cast products, brass machined parts, and more. They are used in flanges for household and commercial piping, as well as for automotive air conditioning, and even in cosmetic containers. 【Examples】 ■ Copper flexible tubes ■ Copper-aluminum connection pipes ■ Aluminum extrusions ■ Pressed products ■ Cast products ■ Brass machined parts, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract
• Contract manufacturing

We are engaged in the manufacturing of low-temperature welding rods and the metal processing of structural components for heat exchangers. Here, we introduce the case of Toyo Metal's "branch pipes, diverters & caps." Both the branch pipes and diverters are used for the diversion of refrigerant gas and water. The diverter shown in the photo is made from deep-drawn copper plates, offering excellent stability in wall thickness and superior brazing compatibility with copper pipes. Additionally, please feel free to consult us about integrated products made from precision-machined brass materials. [Case Study] ■ Branch pipes and diverters: Used for the diversion of refrigerant gas and water ■ Diverter - Manufactured from deep-drawn copper plates - Excellent stability in wall thickness and superior brazing compatibility with copper pipes *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

We will introduce the case of Toyo Metal's "Strainer, Muffler, and Dryer," which manufactures low-temperature welding rods and processes metal parts for heat exchanger structural components. The strainer is a component that contains a mesh-like metal net inside the main body, designed to remove debris from the fluid within the pipe. The muffler, while having a similar shape, refers to a component that serves to reduce noise generated by the air conditioning compressor. The dryer is primarily used to remove moisture from within the circuit and is filled with a desiccant. 【Case Study】 ■ Strainer - A component that contains a mesh-like metal net inside the main body, designed to remove debris from the fluid within the pipe. ■ Muffler - A component that serves to reduce noise generated by the air conditioning compressor. ■ Dryer - A component used to remove moisture from within the circuit. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

We would like to introduce a case of "bulge-processed products" from Toyo Metal, which manufactures low-temperature welding rods and performs metal processing of structural components for heat exchangers. These are integrated molded products using special molds and fillers made from copper and aluminum pipes. They are used as main bodies and piping components for various air conditioning units, represented by T's. Regarding pipe diameters, we can accommodate a minimum of φ5.0 to a maximum of φ25.4. 【Case Study】 ■ Integrated molded products using special molds and fillers made from copper and aluminum pipes ■ Used as main bodies and piping components for various air conditioning units, represented by T's ■ Pipe diameter: Accommodates a minimum of φ5.0 to a maximum of φ25.4 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

We would like to introduce examples of "pipe processed products" from Toyo Metal, which manufactures low-temperature welding rods and performs metal processing of structural components for heat exchangers. The pipe diameter can accommodate a minimum of φ5.0 to a maximum of φ25.4. The materials include copper, aluminum, iron, stainless steel, brass, and more. We can handle UCL and multi-curved bend elbows, as well as sockets, reducers, sensor holders, and piping. 【Examples】 ■ Pipe diameter: Accommodates from a minimum of φ5.0 to a maximum of φ25.4 ■ Materials: Copper, aluminum, iron, stainless steel, brass, etc. ■ UCL, multi-curved bend elbows, sockets, reducers, sensor holders, piping, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing

This catalog is a collection of processing examples from Toyo Metal, which manufactures low-temperature welding rods and processes structural components for heat exchangers. It includes "pipe processed products," as well as "bulge processed products," "branch pipes and flow distributors," and "brazing assemblies." *There are also many achievements in prototype projects! If you are considering "copper pipes, aluminum, and SUS products" or "filler materials and flux," please take a moment to read through this. 【Featured Products】 ■ Pipe processed products ■ Bulge processed products ■ Strainers, mufflers, and dryers ■ Branch pipes, flow distributors (distributors), and caps ■ Others (copper flexible tubes, copper-aluminum connection pipes, aluminum extrusions, etc.) ■ Brazing assemblies ■ Sizes: Numerous achievements in sizes from Φ4 to 31.75 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

This catalog features the "filler metals" handled by Toyo Metal. We offer a variety of products suitable for various base materials, excluding light alloys, including the general-purpose filler metal "TG-600" and the high-temperature phosphorus-copper filler metal "TC-310T." Please make use of this information when selecting products. 【Contents】 ■ List of silver brazing and phosphorus-copper brazing materials ■ List of copper, brass brazing materials, and paste brazing materials ■ List of aluminum welding rods ■ List of stainless steel welding rods ■ List of Toyo fluxes *For more details, please refer to the PDF document or feel free to contact us.

• Other metal materials

"Non-Oxidized Spherical Powder" is an ideal spherical powder manufactured by applying the principles of the SPACE LABO method. Due to its non-oxidized nature, it does not produce product defects caused by materials, ensuring high-quality material supply. In automatic feeding processes such as welding and thermal spraying, its spherical shape allows for smooth supply. Additionally, it has excellent machinability and weldability, and its beautiful finish allows for the omission of secondary processing. [Features] ■ Manufactured by applying the principles of the SPACE LABO method ■ No product defects caused by materials ■ Excellent machinability and weldability ■ Beautiful finish allows for the omission of secondary processing ■ All meltable metals and alloy materials can be produced *For more details, please refer to the PDF document or feel free to contact us.

• Other metal materials

The "TCW-170 series" is a no-clean flux-cored aluminum solder that uses a flux primarily composed of fluorinated compounds and does not contain chlorides. Since it is a cored wire, there is no hassle of applying flux, and there is no concern about corrosion from flux residues, so post-cleaning is unnecessary. Depending on the shape of the joint, we can provide suitable cored wires that combine the solder "TA-107" and the flux "TF-170" in the required amounts. 【Features】 ■ Excellent corrosion resistance ■ Improved work efficiency ■ No post-cleaning required ■ Custom-made to suit the joint configuration ■ Small lot production is also possible *For more details, please refer to the PDF document or feel free to contact us.

• aluminum

◇Flux Removes the oxide film from the base material and the surface of the molten solder, enhancing the wettability of the solder. We provide the optimal flux tailored to the type of solder material. 【Product Lineup】 ○ Silver solder, phosphorus bronze solder, special phosphorus bronze solder ○ Brass solder, paste solder, and powder solder ○ Aluminum and aluminum alloy welding rods ○ Aluminum solder ○ Solder for aluminum For more details, please contact us or download the catalog.

• Other metal materials
• Welding Machine