Ｂａｘ List of Products and Services

Our proposed "Remote Prototyping" utilizes a web conferencing system, allowing you to participate in prototype inspections from anywhere, including your research lab, conference room, or home. The web system can flexibly accommodate your security environment, using platforms like Zoom or Teams. In addition to four fixed cameras, we will also use smartphones for filming. We can zoom in on specific areas you would like to see more closely and capture footage from a short distance. Please feel free to contact us when you need our services. 【Features】 ■ Prototype inspections can be conducted from anywhere ■ Filming with four fixed cameras and smartphones ■ Ability to zoom in on specific areas and capture footage from a short distance ■ Real-time adjustments to conditions based on your requests ■ Data and report submission *For more details, please refer to the PDF document or feel free to contact us.

• Prototype Services

At Bax Corporation, we accept orders for compounding prototypes and mass production using twin-screw extruders, starting from very small quantities. We can evaluate, research, and prototype from 500g at a maximum temperature of 450°C. We also accommodate mass production from hundreds of kilograms to several tons. You can also rely on us for the T-die extrusion film molding of optimized resins. 【Features】 ■ Twin-screw compounded materials - Techniques that bring new functionalities ■ Polymer alloying - A technology that physically and chemically blends multiple resins to create new resins that serve as the foundation for high-performance films ■ Visualization device specifications - There are five visualization windows in the cylinder, allowing you to see the melting state and distribution/dispersion of the resin inside the cylinder with your own eyes - Three external fixed-point cameras are also installed *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Prototype Services
• Other contract services

At Bax Corporation, simultaneous prototyping of compounded T-die films is possible. If the theme is trial & error & retry, same-day simultaneous prototyping can also be realized. This is made possible because the machines are adjacent in a clean room, and if there are issues with dispersion or unstable extrusion, we can consult with you in a timely manner and accommodate design changes to the screw. Additionally, we support both twin-screw and T-die. Even if issues arise during film formation, we will promptly reconsider the formulation and conditions, and we will immediately respond to additional requirements for both compound and film prototyping. 【Features】 ■ Same-day simultaneous prototyping is possible ■ Screw changes can be made even during prototyping ■ If issues arise during film formation, we will promptly reconsider the formulation and conditions *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract
• Prototype Services

Hot melt coating is a coating method that melts functional solid materials to turn them into a liquid, which is then applied to the surfaces of rolls such as films and non-woven fabrics to impart new functions. It is called hot melt because it is applied in a melted state. Therefore, unlike methods that dissolve materials with solvents to create a liquid, it is an environmentally friendly coating system that can form films without solvents. 【Features】 ■ Melts functional solid materials to turn them into a liquid ■ Applies to the surfaces of rolls such as films and non-woven fabrics to impart new functions ■ An environmentally friendly coating system that can form films without solvents ■ During mass production processing, resins in pails or drums can be preheated with a dedicated heater *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

We assist from prototype development to mass production of film and sheet extrusion. We offer three types of T-die widths: 100mm, 400mm, and 700mm, with a maximum temperature of 500°C. You can start testing with as little as 5kg of raw material. You can freely design additives such as carbon, and on-site supervision in the factory is possible, allowing for flexible adjustments to conditions and properties. 【Features】 ■ Three types of T-die widths: 100mm, 400mm, and 700mm ■ Maximum temperature of 500°C, testing available from 5kg of raw material ■ Optional designs can be achieved by adding embossing to the cooling rolls ■ Free design of additives such as carbon is possible *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Our "Continuous Heat Seal Processing" allows for the bonding, folding, and transformation of two types of films, paper, and metal foils into a film form. Moreover, with 40 years of experience, we can accommodate most orders by simultaneously creating specially designed holes and welding with ultrasonic technology in a continuous inline process. 【Features】 ■ Capable of unfolding bag-shaped items into film form ■ Can weld with other substrates using ultrasonic technology ■ Capable of simultaneously creating specially designed holes in a continuous inline process *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

We propose the fastest and most suitable solutions with our extensive knowledge and experience. In "contracted extrusion coating film production," we laminate thermoplastic resin onto substrates such as paper, aluminum foil, plastic film, and non-woven fabric using an extrusion molding machine. In "contracted adhesive lamination," we can laminate two materials by applying hot melt adhesive while bonding them together. Additionally, we also accept "contracted solvent-free adhesive processing." 【Three Proposals】 ■ Contracted extrusion coating film production ■ Contracted adhesive lamination ■ Contracted solvent-free adhesive processing *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

The processing of folding films and non-woven fabrics in half is called half-fold processing. We also accept half-fold expansion processing, which unfolds from the reverse processing of half-fold to a flat state, using materials such as films, non-woven fabrics, and paper. Tube processing, which involves rolling while ultrasonic welding one side, is also possible. We accommodate various requests from cutting products to winding. 【Features】 ■ The folding width of half-fold processing, which involves rolling or cutting films and non-woven fabrics, can be adjusted according to requests. ■ Size: Minimum width is 100mm and maximum width is 2000mm. ■ Materials: General films, non-woven fabrics, paper, mesh sheets, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

One of our specialties is sealing the side edges of films and non-woven fabrics using ultrasonic welding, as shown in the illustration. Our past achievements include "non-woven fabrics," "OPP films," "CPP films," and "nylon." We can respond to various requests, including different types of films and non-woven fabrics. 【Processing Types】 ■ Point Seal Processing: Sealing only the necessary parts of the substrate (= points) ■ Parallel Seal Processing: Sealing in parallel (= parallel) to the substrate ■ Continuous Seal Processing: Continuous sealing on the substrate ■ Ultrasonic Slitting Processing: Using ultrasonic waves to slit the fabric while welding and fixing the edges *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

The method for manufacturing inflation films involves sandwiching a film that has been inflated into a balloon shape to flatten it, cutting them, and dividing them into two to create roll products. This is the most commonly used manufacturing method. Simultaneous film production of two layers is possible, with a maximum width of 6 meters. We actively propose customized plans for our customers. Please feel free to let us know. 【Features】 ■ Maximum width of 6 meters ■ Simultaneous lamination of two layers is possible ■ Materials: polyethylene, polypropylene, nylon *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Our "perforation processing" is compatible with various materials such as films and non-woven fabrics. We perform perforation processing to meet various demands in medical, food, automotive electronics, and industrial materials. "Heat point processing" is a thermal needle method that opens holes by applying heat to a needle. For various films and non-woven fabrics, heat point processing can be performed at a maximum temperature of 500°C if they are thermoplastic materials. 【Examples of large continuous press machine processing】 ■ Perforation processing / hole punching on supplied materials ■ A4 finishing processing after Bax T-die film production ■ Continuous punching processing after Bax hot melt coating ■ Roll to Roll finishing ■ Shot press (one-shot press processing ⇒ sheet, piece finishing) *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

Bax Co., Ltd. was named from BAG's MAX with the desire to challenge the limits of bag manufacturing. Currently, 90% of our business has evolved into the extrusion film molding of films and sheets, and the direction of our company name has innovated to Bad ass Extruder. As a group of crazy individuals with unique extrusion technology, we aim to rapidly create the technology and environment that can contribute to the development of future materials, thereby enhancing Japan's strength and national power. 【Business Content】 ■ T-die film extrusion ■ MFR measurement and resin blending (masterbatch) ■ Hot melt coating ■ Functional secondary processing (Slitting, embossing, perforating, heat sealing, half-folding) *For more details, please refer to the PDF document or feel free to contact us.

• Packaging Bags