塩 List of Products and Services

The SIO introduction plan "ZERO+SMART" innovatively responds to the strict demands of QCD. We offer the "SIO+Sniper Nozzle," which increases the concentration and uniformity of the processing fluid, and the "SIO+Rectifier," which powerfully and directly sprays the processing fluid. You can choose the best match according to your processing needs. The SIO (fine bubble generator) produces dense fine bubbles, while the rectifying nozzles (Sniper Nozzle and Rectifier) capture the workpiece. 【Features】 ■ Easy installation ■ Improvement of processing conditions (depth of cut, feed) by 10-20% ■ Outstanding cost-effectiveness ■ Reliable maintenance and follow-up three months after installation *For more details, please refer to the PDF document or feel free to contact us.

• nozzle
• others

"ZERO+" is a subscription-based model that allows you to freely utilize a combination of SIO and rectifying nozzles (sniper nozzles, rectifiers) with zero initial costs, only paying for installation and monthly usage fees, making it highly economical. By introducing SIO through this service, your processing efficiency will improve, leading to better results. 【Application Procedure】 ■1. Submission of the machine information sheet (start of consultation) ■2. Proposal document (draft) ■3. Confirmation of application details and submission of application form ■4. Notification of confirmed construction schedule ■5. Submission of product receipt (start of use) *For more details, please refer to the PDF materials or feel free to contact us.

• nozzle
• others

The "SIO First Kit" includes the "Sniper" and "Rectifier." You can experience both the fine bubble generator of SIO and the concentration of the Sniper nozzle and Rectifier. 【Features】 ■ Sniper - Set with the Sniper nozzle that increases the concentration and uniformity of the processing fluid - Exceptional results can be expected ■ Rectifier - Set with the Rectifier that powerfully sprays the processing fluid straight - Increases processing efficiency *For more details, please refer to the PDF document or feel free to contact us.

• nozzle
• others

The "Rectifier" is a high-performance nozzle that vigorously delivers cutting fluid to the machining point. In metal cutting and machining processes, how efficiently the cutting fluid can be applied to the tool and workpiece is one of the important challenges. However, if the cutting fluid discharged from the coolant nozzle remains turbulent, it becomes difficult to reach the machining point. By simply replacing the tip of your coolant hose with the "Rectifier," the powerful and streamlined cutting fluid will effectively capture the workpiece, improving machining efficiency. Samples are currently available. If you are interested, please contact us using the information below. 【Features】 ■ Easy attachment to your existing coolant hose ■ Streamlines turbulent cutting fluid ■ Vigorously delivers fluid to the machining point *For more details, please refer to the PDF document or feel free to contact us. We will be exhibiting at INTERMOLD 2019! Dates: April 17 (Wednesday) to April 20 (Saturday), 2019, 10:00 AM to 5:00 PM Venue: Tokyo Big Sight, Aomi Exhibition Hall Booth Number: A-332 We look forward to your visit!

• nozzle
• Other cutting tools
• Processing Contract

Are you struggling with the inefficiency of machining fluids being wasted due to turbulence? The Sniper Nozzle is a high-performance nozzle that vigorously delivers streamlined machining fluid to the machining point, enhancing the concentration and uniformity of the fluid simply by being installed on the coolant hose. You may want to install a Sniper Nozzle but lack the space, or the number of nozzles may be too costly. The newly announced Sniper Nozzle "Recti" solves these issues. By easily replacing the tip of your existing coolant hose, it ensures that the streamlined machining fluid effectively reaches the workpiece, significantly improving machining efficiency. 【Features】 - Increases cutting depth and reduces machining time - Reliable supply of machining fluid minimizes damage and extends tool life - Easy installation on coolant hoses (the "Recti" features one-touch installation) - Choose from a wide range of options to suit your needs (the "Recti" is designed for space-saving) *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment
• Other machine tools

The sniper nozzle can be used not only for grinding machines but also for cutting and turning applications. When the cutting fluid from general coolant hoses or pipes becomes too forceful, it turns into turbulence, resulting in only a small amount reaching the machining point. The sniper nozzle MC type (JF-12MC, JF-15MC) can deliver almost all of the water flow to the machining point without becoming turbulent, even with strong pressure, maintaining laminar flow. *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment
• Other machine tools

By simply attaching the "Sniper Nozzle" to the end of the coolant hose, the concentration and uniformity of the cutting fluid will change dramatically, enabling a completely different machining process than before. You can also expect outstanding results in terms of quality. It can be selected according to sizes such as grinding wheel width and drill diameter. We offer an affordable "SIO First Kit" that includes this product and SIO. 【Features】 ■ Increases cutting depth and reduces machining time ■ Minimizes grinding wheel damage and reduces wear ■ Easy attachment to your existing coolant hose ■ Delivers a uniform flow of water to the workpiece without inconsistencies ■ Ensures precise application to match the workpiece *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment
• Other machine tools

The sniper nozzle can be used not only for grinding machines but also for cutting and turning. When the cutting fluid from general coolant hoses or pipes becomes too forceful, it turns into turbulence, resulting in only a small amount reaching the machining point. *For more details, please refer to the PDF document or feel free to contact us.*

• Wafer processing/polishing equipment
• Other machine tools

By simply attaching the "Sniper Nozzle" to the end of the coolant hose, the concentration and uniformity of the cutting fluid will change dramatically, allowing for a completely different machining experience than before. You can also expect significantly better results in terms of quality. It can be selected according to sizes such as grinding wheel width and drill diameter. We offer an affordable "SIO First Kit" that comes with this product and SIO. 【Features】 ■ Increases cutting depth and reduces machining time ■ Minimizes grinding wheel damage and reduces wear ■ Easily attaches to your existing coolant hose ■ Delivers a uniform water flow to the workpiece without variation ■ Ensures precise application to the workpiece *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment
• Other machine tools

By simply attaching the "Sniper Nozzle" to the end of the coolant hose, the concentration and uniformity of the cutting fluid will change dramatically, allowing for a completely different machining experience than before. You can also expect significantly improved quality results. The nozzle can be selected according to sizes such as grinding wheel width and drill diameter. We offer an affordable "SIO First Kit" that includes this product and SIO. 【Features】 ■ Increases cutting depth and reduces machining time ■ Minimizes grinding wheel damage and reduces wear ■ Easily attaches to your existing coolant hose ■ Delivers a uniform water flow to the workpiece without variation ■ Ensures precise application to the workpiece *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment
• Other machine tools

Before purchasing machine tools to solve delivery issues, please consider upgrading the capabilities of your existing equipment. The processing fluid that passes through the fluid shear device "SIO" has reduced viscosity, which increases penetration into narrow areas, enhances cooling effects, and mitigates residual stress caused by processing heat during grinding and cutting. The special structure inside the "SIO" generates "micro fine bubbles," reducing processing heat and clogging of the grinding wheel. Grinding with wheels rated #800 and above becomes easier. You can test the astonishing performance with your existing machines through a trial installation. Please feel free to contact us. 【Features】 ○ Unmatched cooling performance → Dramatically improves grinding and cutting efficiency ○ Kills processing heat, keeping the cutting edge cool → Chips do not burn ○ Can be installed on grinding machines, machining centers, NC lathes, and all types of industrial machinery ○ Simply attach it right before the nozzle piping of the processing fluid → No electrical energy required = Zero running costs For more details, please contact us or download the catalog.

• Other machine tools
• Other water treatment equipment

The "Sniper Nozzle" is a product that improves the concentration and uniformity of cutting fluid by attaching it to the coolant hose. It increases the density of the cutting fluid and discharges a consistent water flow without variation. It penetrates the gaps between the grinding wheel and the workpiece, enhancing processing efficiency. It can be easily attached to existing machine tool coolant hoses. It is also available at a reasonable price starting from 60,000 yen. 【Features】 ■ Increases cutting depth and reduces processing time ■ Minimizes damage to the grinding wheel and reduces wear ■ Easy attachment to your existing coolant hose ■ A wide variety of sizes available *For more details, please download the catalog or contact us.

• Wafer processing/polishing equipment
• Other machine tools

By simply attaching the "Sniper Nozzle" to the end of the coolant hose, the concentration and uniformity of the cutting fluid will change dramatically, allowing for a completely different machining experience than before. You can also expect significantly improved quality results. It can be selected according to sizes such as grinding wheel width and drill diameter. We offer an affordable "SIO First Kit" that includes this product and SIO. 【Features】 ■ Increase cutting depth and reduce machining time ■ Minimize grinding wheel damage and reduce wear ■ Easy attachment to your existing coolant hose ■ Deliver a uniform water flow evenly to the workpiece ■ Ensure precise application to the workpiece *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment
• Other machine tools

"SIO" is a device that can subdivide water at the molecular level with a special internal structure, improving the penetration, cooling, and lubrication properties of processing fluids. By using processing fluids that cling to grinding wheels, tools, and workpieces, it is possible to enhance processing efficiency. Currently, we are offering materials that explain water molecules and hydrogen bonding. These materials introduce how this product can contribute to increased processing efficiency. 【Features of SIO】 ■ Breaks hydrogen bonds in water to activate processing fluids and create sheared functional water ■ Ensures that processing fluids reach the intended areas without waste, demonstrating the original performance of the fluids *New product and technology news - Introduction of cylindrical grinding machines; testing and demonstration support has begun - Sales of SIO compatible with oil-based processing fluids (patent pending) have started *Please refer to the materials for more information about the product. Feel free to contact us with any inquiries.

• Other machine tools
• Other water treatment equipment

"SIO functional water," which changes hydrogen bonding and becomes activated water. In addition to improving the permeability, cooling, and lubricating properties of processing fluids, it is less likely to splash and easier to set the supply position. "The Secrets of SIO Processing Fluids and Water" provides a detailed explanation of water molecules and hydrogen bonding. It includes information on "the shape of water molecules" and "the hydrogen bonding that creates the unique properties of water," showcasing how "SIO functional water" can contribute to increased processing efficiency. 【Features of SIO Functional Water】 ■ Breaks hydrogen bonds in water and activates it ■ Enhances the original performance of clingy processing fluids ■ Special internal structure generates micro-fine bubbles *For more details, you can view immediately from [Download]. A video comparing SIO processing fluids and regular water is currently available below!

• Other machine tools
• Other water treatment equipment

The processing fluid that passes through the fluid shear device "SIO" has reduced viscosity, increases penetration into narrow areas, enhances cooling effects, and alleviates residual stress caused by machining heat during grinding and cutting. The special structure inside "SIO" generates "micro fine bubbles," reducing machining heat and clogging of the grinding wheel. Grinding with grit #800 and above becomes easier. You can experience its astonishing performance with your own machines during test installations. Please feel free to contact us. 【Features】 ○ Unmatched cooling performance → Dramatically improves grinding and cutting efficiency ○ Kills machining heat, keeping the cutting edge cool → Chips do not burn ○ Can be installed on grinding machines, machining centers, NC lathes, and all types of industrial machinery ○ Simply install it right before the nozzle piping of the processing fluid → No electrical energy required = Zero running costs For more details, please contact us or download the catalog.

• Other machine tools
• Other water treatment equipment

The "SIO (Water-Soluble Cutting Fluid Improvement Device)" is a cylindrical device that is installed just before the cutting fluid nozzle piping. When a specified flow rate of cutting fluid is passed through it, it exhibits remarkable effects in terms of permeability, cooling, and lubrication. The cutting speed can more than double, reducing processing time to less than half. Tool life is extended by two to three times. There is almost no wear on parts, and no energy such as electricity is required, resulting in no running costs. 【Characteristics of SIO】 ■ Reduces wear heat between metal and metal ■ Effective mixing of air and liquid ■ High cleaning power ■ Gasification of liquid fuel For more details, please refer to the catalog or feel free to contact us.

• Technical and Reference Books

The "RB31" is a porous chuck that securely holds the workpiece using a vacuum suction method created by negative pressure through a porous material. Not only can it easily and reliably fix extremely small, thin, and long workpieces, but it also accommodates non-magnetic materials, making it highly effective for grinding various materials. Customization of size and shape according to the workpiece is possible, as well as connecting multiple units. The ease of attaching and detaching the workpiece, as well as adjustments, significantly improves work efficiency. 【Features】 ■ Customizable ■ Easy to clear clogging ■ Grinding of the suction surface itself is possible ■ Compatible with various workpieces ■ No deformation due to processing heat For more details, please refer to the catalog or feel free to contact us.

• Other processing machines
• Chuck

The VDF equipped with a precision filtration device 'manual type' can remove over 90% of sludge at 10μm in water-soluble cutting fluids and over 80% in oil-based fluids. The 'semi-automatic type' automates operations other than the removal of sludge accumulated in the sludge tank, enhancing convenience. The 'fully automatic type' combines an automatic sludge discharge gather-up conveyor, achieving maintenance-free operation. Additionally, a specification confirmation document for coolant tank consideration is included. 【Features】 'Manual Type C-CAT/SEL' - Extends liquid lifespan, reduces tank cleaning, and lowers running costs - No need for filter replacement due to cyclone effect - No foaming caused by air entrapment - Concentrates sludge to the maximum and recovers it efficiently - Easy to implement retrofitting of the device For more details, please refer to the catalog or feel free to contact us.

• Filtration Equipment

The "Secret Base Equipment Introduction & Infiltration Application Form" introduces the equipment held within the secret base at the Miyama Factory. Our company possesses various machines such as ultra-precision molding surface grinding machines and high-precision molding and surface grinding machines, as well as measuring instruments like universal measuring microscopes, image measuring devices, and manual measurement systems. Additionally, we have included the "Secret Base Infiltration Application Form" that allows access to the secret base. [Contents] ■ Shio Co., Ltd. Miyama Factory ■ List of Equipment ■ Secret Base Infiltration Application Form For more details, please refer to the catalog or feel free to contact us.

• Other processing machines
• Other measurement, recording and measuring instruments

We will introduce the effects of introducing the ultra-precision forming surface grinding machine "SGC-630α S4-Zero3" at Nagase Integrex. By implementing "explosive cutting," we were able to significantly reduce processing time, achieve cuts several times deeper than before, suppress warping and distortion of the workpiece due to heat, and prevent accuracy degradation caused by grinding heat. 【Effects of Implementing Explosive Cutting】 ■ Significant reduction in processing time ■ Prevention of accuracy degradation due to grinding heat ■ Improved grinding wheel lifespan ■ Effective even with various difficult-to-cut materials ■ Comprehensive system maintenance For more details, please refer to the catalog or feel free to contact us.

• Grinding Machine
• Other processing machines

In the "Amada Machine Tool SIO Evaluation Case," we introduce the effects of implementing SIO in the Amada Machine Tool precision CNC molding grinding machine "MEISTER G3." When the processing fluid is flowed through SIO, water molecules are subdivided and spread to the processing points, reducing processing heat. Furthermore, micro fine bubbles burst upon contact with the workpiece, causing the surrounding liquid to create secondary vibrations, cleaning the grinding wheel from clogging and extending its lifespan. 【Effects of SIO Implementation】 ■ Significantly increases cutting depth, shortening processing time ■ Less damage to the grinding wheel, reducing wear ■ Reduced warping as the workpiece does not retain heat ■ Cost reduction ■ Increased productivity For more details, please refer to the catalog or feel free to contact us.

• Grinding Machine
• Other processing machines

We will introduce a case of high-efficiency processing using the precision forming surface grinding machine "GS-45FL II Plus." The challenges during processing were the time required for machining and the wear of the grinding wheel. By using this product, we were able to increase the depth of cut and significantly reduce processing time. The warping of thin workpieces due to machining heat has also decreased, allowing for substantial cost reductions. 【Effects】 - Grinding wheel wear of less than 1μm - Significant reduction in processing time - Decrease in warping of thin workpieces due to machining heat - Substantial cost reduction - Compatible with high-grit grinding wheels For more details, please refer to the catalog or feel free to contact us.

• Grinding Machine
• Other processing machines

The "INTEGREX j Series" is a multi-tasking machine equipped with "intelligent functions" that allows for complete machining in a single setup. To enhance productivity, we have developed various intelligent features in addition to the already comprehensive functions. The machine itself supports the machining process by supplementing the operator's know-how, achieving high-precision part machining. 【Features】 ■ With a single spindle mill, cutting is possible from all directions using one tool. ■ Maintains a large machining area despite its compact body. ■ Built-in motors are used for both the primary and secondary spindles. ■ Adopts a front-mounted tool magazine, improving setup efficiency. ■ Provides a wide and large area with a Y-axis stroke of 200mm and an X-axis stroke of 450mm. *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

The "TECHSTER series" is a molding and surface grinding machine that continues to evolve with the aim of improving machining accuracy and operability. Equipped with various functions and performance, the lineup is also extensive. We offer a wealth of options to support efficiency, including on-machine measurement with know-how cultivated at Amada, interactive software, and dressers. The "TECHSTER series" has evolved from surface grinding to multi-process capabilities. [Processing Examples] ■TECHSTER-104 ・Mirror finish plate Material: SDK11 HRC60 Size (mm): 300×200×30 ■TECHSTER-126 ・Groove processing by grinding wheel shaping Material: SDK11 HRC60 Size (mm): 130×40×30 ■TECHSTER-52 ・Injection molding die Material: APS23 HRC59–64 Size (mm): 230×40×15 For more details, please refer to the catalog or feel free to contact us.

• Grinding Machine
• Other processing machines

The "GS-45 Series" is a precision surface grinding machine capable of processing from manual to fully automatic operations, as well as high-speed, high-precision turning in both left and right directions. It enables processing from manual to fully automatic operations, further allowing for high-speed, high-precision turning. The high functionality and simple yet sophisticated layout enhance work efficiency. The "GS-30 Series" downsizes the "GS-45 Series," achieving a 23% reduction in space. By developing a new control device, it allows for better choices tailored to customer applications. [Features] [GS-45 Series] - Eco & Long Life - Easy touch panel operation - Abundant items [GS-30 Series] - Compact design - Improved operability For more details, please refer to the catalog or feel free to contact us.

• Grinding Machine
• Other processing machines

The "SGC630α/SGC840α series" is a precision molding flat grinding machine that thoroughly eliminates waste and achieves costs not found in conventional ultra-precision machines. It enables ultra-mirror surfaces, ultra-flatness, and ultra-shape creation processing at a dimension different from conventional methods. Utilizing sub-micron machine accuracy, three-dimensional measurement on the machine is possible. It has a structure that allows for the flexible selection of various types of truing dressers and the installation of multiple units on the machine. 【Features】 ■ Capable of ultra-flat and parallel processing for medium to semi-large workpieces ■ Achieves processing quality at different dimensions ■ Maintains high precision even with long-term use ■ Resistant to temperature changes and energy-efficient ■ Realizes outstanding operability For more details, please refer to the catalog or feel free to contact us.

• Grinding Machine
• Other processing machines