日本鋳造技術研究所 List of Products and Services

We are offering a document that includes examples of common problems solved by category, as well as information on types of composite coatings and non-stick coatings! If you are having trouble with items sticking, please contact us. We provide various non-stick coatings that make it difficult for items to stick. Our coatings come in a wide range of variations suitable for industrial applications as well as food applications. We have grades that can accommodate materials such as metals, thin sheet metals, plastics, and rubber. ▼ Recommended for: - Those who have tried various coatings but found the results unsatisfactory - Those who are struggling with items sticking and are looking for a good solution - Those who have to stop their production line to deal with sticking issues Quickly solve your problems with composite coatings! We offer various non-stick coatings that make it difficult for items to stick! For more details, please check the 【PDF Download】. 【Contents Included】 ■ Common Problems ■ Types of Non-Stick Coatings ■ Recommended Coatings by Issue ■ Solving Problems with Composite Coatings ■ Equipment Owned ■ Products Manufactured and Sold, etc.

• Coating Agent
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We have published examples of solutions to common problems categorized by issues, including types of composite coatings and non-stick coatings! ▼ Recommended for: - Those who are struggling with items sticking together and are looking for a good solution. - Those who have to stop their production line due to items sticking together. ▼ Common issues with sticky substances: - Food sticking and not coming off... - Difficulty removing melted resin... - Adhesives sticking to machine parts and not coming off... We can quickly solve such problems with composite coatings! We offer various non-stick coatings that make it difficult for items to stick together! For more details, please refer to the 【PDF download】. 【Contents List】 ■ Common Problems ■ Types of Non-Stick Coatings ■ Recommended Coatings by Issue ■ Solving Problems with Composite Coatings ■ Equipment Owned ■ Products for Sale, etc. Our coatings have a wide variety of applications, from industrial to food use. We offer grades that cater to various materials, including metals, thin sheet metals, resins, and rubber.

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We often receive inquiries from those struggling with non-stick issues, particularly regarding problems that other companies could not resolve. Since our company originally specializes in thermal spraying, we can apply thermal spray to the base part and implement non-stick treatment, making it more resistant to peeling compared to other companies. Additionally, because we can consistently perform thermal spraying and non-stick treatment, we can reduce costs and labor. We have successfully resolved a concern raised by a manufacturer of confectionery and bakery machinery regarding the adhesion of dough! [Request] We want to prevent dough from sticking to the machine and the line. [Solution] We applied a low-profile WCC coating. We have included examples of common concerns solved by category, as well as information on types of composite coatings and non-stick coatings! For more details, please refer to the [PDF Download]. [Contents List] ■ Common Concerns ■ Types of Non-Stick Coatings ■ Recommended Coatings by Issue ■ Solving Problems with Composite Coatings ■ Equipment Owned ■ Products for Sale, etc.

• Coating Agent
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We often receive inquiries from those struggling with non-stick issues that other companies could not resolve. Since our company originally specializes in thermal spraying, we can perform thermal spraying on the base part and apply non-stick treatment, making it more resistant to peeling compared to other companies. Additionally, because we can consistently carry out thermal spraying and non-stick treatment, we can reduce costs and labor hours. We have solved the problem of rollers with rubber bonded to the core not being able to adapt to the deformation of the rubber due to pressure bonding, which caused cracks in the coating! [Requests] - Currently, we want to address the issue of cracks in the coating due to the inability to adapt to the deformation of the rubber caused by pressure bonding. - Must be able to adapt to a certain degree of elastic change. - Must be compatible with hot melt adhesives. [Solution Proposal] Apply a thin film NBS coating. We have provided examples of common problems solved by category, as well as types of composite coatings and non-stick coatings! For more details, please refer to the [PDF Download]. [Contents List] ■ Common Problems ■ Types of Non-Stick Coatings ■ Recommended Coatings by Issue ■ Solving Problems with Composite Coatings ■ Equipment Owned ■ Products for Sale, etc.

• Coating Agent
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We often receive inquiries from those struggling with non-stick issues that other companies could not resolve. Since our company originally specializes in thermal spraying, we can apply thermal spray to the base part and implement non-stick properties, making it more resistant to peeling compared to other companies. Additionally, because we can consistently perform thermal spraying and non-stick coating, we can reduce costs and save on labor. We have solved the problem of automatically cutting adhesive sheets, where the sheets stick to the base and cannot be sent automatically when transporting from one standard size to the next! [Request] We want to prevent the sheets from sticking to the base of the automatic cutting machine. [Solution] Consider the sheet feeding and apply CS coating. We have provided examples of common problems solved by category, as well as types of composite coatings and non-stick coatings! For more details, please refer to [PDF Download]. [Contents List] ■ Common Problems ■ Types of Non-Stick Coatings ■ Recommended Coatings by Issue ■ Solving Problems with Composite Coatings ■ Equipment Owned ■ Products for Sale, etc.

• Coating Agent
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We often receive inquiries from those struggling with non-stick issues that other companies could not resolve. Since our company originally specializes in thermal spraying, we can apply thermal spray to the base part and achieve non-stick properties, making it more resistant to peeling compared to other companies. Additionally, since we can consistently perform thermal spraying and non-stick treatments, we can reduce costs and labor. We have resolved concerns about wear on guide holes and the desire for a more durable solution at a lower cost. 【Requests】 - We would like a coating that surpasses silicone and fluorine. - We would like to keep costs down. 【Solution Proposal】 We will apply our most wear-resistant coating, AS Coat. We have included examples of common concerns solved by category, as well as information on composite coatings and types of non-stick coatings! For more details, please refer to the 【PDF Download】. 【Contents List】 ■ Common Concerns ■ Types of Non-Stick Coatings ■ Recommended Coatings by Category ■ Solving Issues with Composite Coatings ■ Equipment Owned ■ Products for Sale, etc.

• Coating Agent
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We often receive inquiries from those struggling with non-stick issues that other companies could not resolve. Since our company originally specializes in thermal spraying, we can apply thermal spray to the base part and achieve non-stick properties, making it more resistant to peeling compared to other companies. Additionally, since we can consistently perform thermal spraying and non-stick treatment, costs can be reduced, leading to a decrease in labor hours. We have successfully resolved concerns about preventing adhesive paste made from dissolved resin from adhering to production equipment! 【Requests】 - We want it to repel like super water-repellent treatment. - We want it to be difficult to peel off and resistant to impact. - Solvent resistance is necessary. 【Solution Proposal】 We will apply a CS coat considering that the adhesive is in a highly viscous liquid state. We have included examples of common concerns solved by category, as well as types of composite coatings and non-stick coatings! For more details, please refer to the 【PDF Download】. 【Contents List】 ■ Common Concerns ■ Types of Non-Stick Coatings ■ Recommended Coatings by Issue ■ Solving Problems with Composite Coatings ■ Equipment Owned ■ Products for Sale, etc.

• Coating Agent
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Examples of solutions to common problems categorized by issues are provided, along with types of composite coatings and non-stick coatings! ▼ Common issues with sticky substances - Food gets stuck and won't come off... - Struggling to remove melted resin... - Adhesive stuck to machine parts and won't come off... These concerns can be quickly resolved with composite coatings! For more details, please check the 【PDF download】. 【Contents List】 ■ Common concerns ■ Types of non-stick coatings ■ Recommended coatings by issue ■ Solving problems with composite coatings ■ Equipment available ■ Products for sale, etc.

• Coating Agent
• Processing Contract

Japan Casting Technology Research Institute Co., Ltd. has been providing various materials such as fluxes and nozzles for the melting and casting of copper and copper alloys for over 60 years. Additionally, through our accumulated surface treatment technology, we solve various problems by combining thermal spraying with various coatings! Below are examples of actual customer concerns we have addressed and proposed solutions for. ■ Case Study Coating of machine parts for manufacturing resin components related to vehicles. ■ Challenge Resin had been adhering to the jigs, resulting in a high defect rate. ■ Proposal We proposed a CS coating that prevents resin adhesion.

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Japan Casting Technology Research Institute Co., Ltd. has been providing various materials such as fluxes and nozzles for the melting and casting of copper and copper alloys for over 60 years. Additionally, by utilizing our accumulated surface treatment technology and combining thermal spraying with various coatings, we solve a variety of challenges! Below, we introduce an example of a customer's issue and our proposed solution. ■ Case Study Coating of rolls for label manufacturing equipment ■ Challenge The adhesive was overflowing and sticking to the rolls, causing it to harden and adhere to the labels. ■ Proposal We proposed an AS coating that prevents the adhesive from sticking.

• Coating Agent
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Japan Casting Technology Research Institute Co., Ltd. has been providing various materials such as fluxes and nozzles for the melting and casting of copper and copper alloys for over 60 years. Additionally, by utilizing our accumulated surface treatment technology and combining thermal spraying with various coatings, we solve a variety of customer concerns! Below, we introduce an example where we received a customer's issue and made a proposal. ■ Case Study Coating for a machine used to produce small resin products ■ Challenge Resin was clogging at the tip, causing equipment stoppages, which reduced operational efficiency and increased cleaning labor. ■ Proposal We proposed a CS coating that prevents resin from sticking.

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Are you having trouble with sticky substances like these? - Food sticking and not coming off... - Struggling to remove melted resin... - Adhesive sticking to machine parts and not coming off... We provide examples of solutions to common problems categorized by issue, along with information on types of non-stick coatings and composite coatings! 【Contents List】 ■ Common Concerns ■ Types of Non-Stick Coatings ■ Recommended Coatings by Issue ■ Solving Problems with Composite Coatings ■ Equipment Available ■ Products for Sale, etc. *For more details, please download from the link below [PDF Download].

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In response to the voices of our customers who say, "I want to improve more...", we will solve your problems with our surface treatment utilizing thermal spraying and special coatings! <Customer concerns in food manufacturing> ■ There are many coatings available, but which one is suitable for which food? ■ The coating peels off quickly; can we increase its durability? ■ Is it not acceptable to use the same coating for everything? <When switching to our coatings> ■ For rice cakes and noodles, ACW and WCC are ideal! ■ ACW does not peel off like fluororesin even when scraped with a metal spatula! * Coatings should be chosen appropriately; sometimes regular fluororesin is suitable. Please consult us. <Application examples> For example, low-friction fluororesin is effective for chutes that slide food, so we recommend using our AT (fluororesin) coating, while for other processes that involve compacting and baking, we suggest using ACW and WCC coatings, ensuring appropriate coatings for each application. * You can view the materials by downloading the PDF. Please feel free to contact us for inquiries.

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The Japan Foundry Technology Research Institute offers surface treatments that combine blasting, thermal spraying, and special coatings. 【Do you have any of these concerns?】 ■ The material sticks and won't come off with the coating you are currently using... ■ The coating wears out quickly, and the coating effect doesn't last... ■ Cleaning takes a lot of time... 【We can solve your problems!】 How about improving it with our special coating? By applying thermal spraying, the effectiveness and durability will increase! 【Why can we solve this?】 1. By applying a high-hardness material to the base layer through thermal spraying, the hardness is increased, and the unevenness of the sprayed layer creates point contact. 2. The surface coating fills in the unevenness, preventing the coating from peeling off all at once even if the tips of the unevenness wear down. 3. While coatings with unevenness are generally the main type, there are also finer types of surface roughness depending on the material used for thermal spraying. You can check out the link below titled 【What happens when we apply special coating to food ingredients!?】 or watch the video provided below! Please take a look.

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• Surface treatment contract service

The Japan Casting Technology Research Institute offers surface treatments that combine blasting, thermal spraying, and special coatings. 【Do you have any of these concerns?】 ■ The material sticks and does not peel off with the coating currently in use... ■ The coating wears out quickly, and the coating effect does not last... ■ Cleaning takes a lot of time... 【Explained in a video!】 The video explains the differences in coatings when applied to four types of ingredients, divided into five patterns! You can check it out in the link below titled 【What happens when we apply special coatings to ingredients!?】 or from the video provided below! Please take a look.

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The Japan Casting Technology Research Institute offers surface treatments that combine blasting, thermal spraying, and special coatings. 【Do you have any of these concerns?】 ■ The adhesive material does not come off with the current coating... ■ The coating wears out quickly and the non-stick effect does not last... ■ It takes a long time to remove during cleaning... Our special coating technology enhances the effectiveness and durability of coatings by applying "thermal spraying"! ■ Increases hardness and allows point contact with the unevenness of the thermal spray layer. ■ The surface coating penetrates the unevenness, preventing the coating from peeling off all at once even if the tips of the unevenness wear down. 【Types of Thermal Spraying】 HVOF thermal spraying / Plasma thermal spraying / Arc thermal spraying Flame thermal spraying (wire, rod, powder) / Self-fluxing alloy thermal spraying * You can view the materials from the [PDF Download]. * For a limited time, we can provide coating sample plates to the first 20 applicants!

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The Japan Foundry Technology Research Institute offers surface treatments that combine blasting, thermal spraying, and special coatings. 【Case Studies for Improvement】 × The non-stick property of fluororesin initially does not stick, but after 2 to 3 weeks, it gradually starts to stick. × Ceramic coatings also have good non-stick properties and high hardness, but the non-stick effect lasts for about a month, and they break easily when objects are dropped or subjected to impact. 　　　　　　　↓　 When switched to AS coat, ◎ The non-stick property lasts for about 3 months! ◎ The coating does not crack or peel even when hard objects are dropped. ◎ The adhesion of resin is easier to remove compared to fluororesin and ceramic coatings. 【Application Examples】 In cases related to food or where low friction is required, fluororesin coatings or ceramic coatings may still be necessary. In such cases, we also offer AT coat (fluororesin type) and AC coat (ceramic type) that combine our coatings. *You can view the materials via PDF download. Please feel free to contact us.

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The Japan Casting Technology Research Institute offers surface treatment that combines blasting, thermal spraying, and special coatings. 【Do you have these concerns?】 ■ Even when using anti-slip tape, the effect wears off quickly... ■ Friction causes the striped plate under the tape to become visible... ■ When it rains or gets wet, it rusts immediately... Our coating technology of 【thermal spraying + special processing】 is resistant to rust and has long-lasting effects! ■ For anti-slip and safety measures in outdoor and water-using environments! ■ For areas where the frequency and hassle of replacing anti-slip tape have been a concern! ■ The unique unevenness of thermal spraying also increases grip! 【Types of Thermal Spraying】 HVOF spraying / Plasma spraying / Arc spraying Gas wire spraying (wire, rod, powder) / Self-fusing alloy spraying *You can view the materials from the 【PDF download】. Feel free to contact us for inquiries.

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The Japan Foundry Technology Research Institute offers surface treatments that combine blasting, thermal spraying, and special coatings. We are now able to apply thermal spraying and special coatings to thin sheets of plastic and metal, making it possible to achieve non-stick coatings that were previously unsuitable for thin sheets. If you have been struggling with tape or adhesives sticking during work and are concerned that applying a non-stick coating might cause warping, we encourage you to give it a try! ★ We are currently offering free samples of coated sheets to the first 30 applicants! If you are interested, please indicate "Sample Request" when downloading the catalog or in your inquiry. Supplies are limited, so act quickly! 【Features】 - Tape and adhesives are less likely to stick to plastic and thin sheets. - The coating is resistant to peeling even when the sheet is bent, maintaining its non-stick effect. - Eliminates the need for release agents, contributing to cost reduction. - Various coatings are possible, including those that require changes in slip properties, and more. *For more details, please contact us or download the catalog.

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The Japan Casting Technology Research Institute offers surface treatment that combines blasting, thermal spraying, and special coatings. This coating is primarily used for the following items: ◆ Transfer plates and transfer rolls with good release properties for hot melt systems ◆ Adhesive sheet laminating rolls and label application plates ◆ Pots and parts with good release properties against adhesives Moreover, it also possesses wear resistance, and the coating maintains its non-stick properties even when scraped with tools like files. We encourage you to try it on areas where non-stick properties have declined due to wear. Many customers have reported significant improvements in work efficiency, as the poor release properties of rolls and parts have been alleviated, reducing deformation and defect rates during attachment and detachment. Additionally, the elimination of release agents has led to cost reductions. We can provide various coatings to meet needs such as heat resistance, slip properties, and varying surface roughness, so please feel free to contact us. ★ We are currently offering free samples of the coated plates to the first 30 applicants! If you are interested, please indicate "Sample Request" in your catalog download or inquiry. *For more details, please contact us or download the catalog.

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The Japan Casting Technology Research Institute offers surface treatments that combine blasting, thermal spraying, and special coatings. Our non-stick, wear-resistant coating ensures that strong adhesive tape does not stick, and its non-stick properties are maintained even when scraped with sandpaper or similar tools. If wear has caused a decline in non-stick properties, please try it on the problematic areas. You can see the astonishing non-stick properties for yourself in the video. ★ We are currently offering free samples of the coated plates to the first 30 applicants! If you are interested, please indicate "Sample Request" when downloading the catalog or in your inquiry. 【Features of AS Coat】 ■ Surface treatment with excellent non-stick and wear-resistant properties ■ Non-stick properties are not degraded by scraping with sandpaper ■ The surface roughness (protrusions) provides grip as well *For more details, please contact us or download the catalog.

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This technology involves repairing worn areas such as shafts and sleeves with ceramic thermal spraying of "chromium oxide," and by polishing, it achieves dimensional restoration and surface processing that provides wear resistance greater than that of new parts. Since "chromium oxide" has less wear compared to S45C, wear resistance is improved. Additionally, due to its porous coating, the oil from the oil seal penetrates internally, enhancing sliding properties. *For more details, please feel free to contact us.*

• others
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Ceramic thermal spraying (chromium oxide) is a surface treatment suitable for product modification. By thermal spraying and polishing the worn areas, mainly on shafts and sleeves, dimensional restoration and wear resistance can be improved! If you want to use shafts and sleeves for a long time but are troubled by wear... and find it wasteful to remake the products... For those people, definitely consider thermal spray repair (chromium oxide) for dimensional restoration and wear countermeasures! Since the coating is porous, the oil from the oil seal penetrates internally, improving sliding properties, and there is a proven track record of use in oil seal areas.

• roller
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• cylinder

Restoration of dimensions through thermal spraying + enhanced wear resistance beyond that of new products!! Are you troubled by wear on shafts, sleeves, etc.? It's a waste to incur costs for new products!! I want to use them for a long time!! Improvement of fatigue wear and sliding part wear with ceramic thermal spraying [chromium oxide].

• roller
• shaft
• cylinder

When you hear "Teflon," you might think, "adhesives and bonds don't stick well," but over time, it becomes amazing! With the coatings from the Japan Foundry Technology Research Institute, they can be easily peeled off even after a long time. *You can watch a non-stick test video using commercially available adhesives. Please take this opportunity to check it out.

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The Japan Foundry Technology Research Institute offers surface treatment through blasting and thermal spraying. Our non-stick, wear-resistant coating prevents strong adhesive tape from sticking and maintains its non-stick properties even when scraped with sandpaper or similar tools. If wear has caused a decrease in non-stick properties, please give it a try on the affected areas. We can provide various coatings for needs such as heat resistance, slip properties, and varying surface roughness, so please feel free to contact us. ★ We are currently offering free samples of our coated plates to the first 30 applicants! If you are interested, please indicate "Sample Request" when downloading the catalog or in your inquiry. 【Features】 ■ Non-stick and wear-resistant coatings can be applied to various materials. → Steel (including soft steel and stainless steel), non-ferrous metals like aluminum and copper, wood, etc. ■ Coatings with excellent non-stick and wear-resistant properties → Composite surface treatment using special thermal spraying and ceramic or silicone coatings. *For more details, please contact us or download the catalog.

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The Japan Casting Technology Research Institute provides surface treatment through blasting and thermal spraying. Our non-stick, wear-resistant coating prevents strong adhesive tape from sticking and maintains its non-stick properties even when scraped with sandpaper or similar tools. If wear has caused a decline in non-stick properties, please try it on the problematic areas. We can provide various coatings, including those requiring heat resistance, slip properties, and different surface roughness, so feel free to contact us. ★ We are currently offering free samples of coated plates to the first 30 applicants! If you are interested, please indicate "Sample Request" when downloading the catalog or contacting us. 【Features】 ■ Non-stick and wear-resistant coatings can be applied to various materials. → Steel (including soft steel and stainless steel), non-ferrous metals such as aluminum and copper, wood, etc. ■ Excellent non-stick and wear-resistant coatings → Composite surface treatment using special thermal spraying and ceramic or silicone coatings. *For more details, please contact us or download the catalog.

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The graphite (carbon) products from the Japan Foundry Technology Research Institute are products processed and coated from special carbon material extrusions and CIP materials (isotropic carbon) to suit various applications. Graphite (carbon), which can be used in molten metal (over 1000°C), exhibits a phenomenon where oxidation begins around 400-500°C and leads to wear. However, at the Japan Foundry Technology Research Institute, we also implement surface treatments to minimize oxidation wear in conjunction with graphite (carbon) processing. 【Features】 ○ Does not react with molten metal ○ Usable in high-temperature environments ○ Capable of selecting graphite (carbon) suitable for applications and implementing thermal spraying or oxidation-resistant coatings ○ Can be widely manufactured from heat treatment trays and brazing jigs to food and beverage-related products For more details, please contact us or download the catalog.

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• Other polymer materials

Coating materials are essential for the melting and casting of metals. By covering the molten metal, we can suppress oxidation of the molten metal and reduce adverse effects on various products and equipment. We offer a wide range of coating materials, from standard industrial charcoal to high-quality options tailored to various needs and applications. Additionally, we manufacture flux agents that make it easier to efficiently remove slag. We provide free samples, so we hope you will take this opportunity to try them out. [Effects] [Flux Agents] - Removal of floating slag - Slag prevention during furnace tilting - Solidification of viscous slag - Alternative to straw ash [Industrial Charcoal] - Oxidation prevention For more details, please contact us or download the catalog.

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• Other consumables

The most problematic issues in metal casting are "inclusions," "voids (blowholes)," "surface finish," and "reaction compounds." The challenges are intricately intertwined with alloys and operations (equipment). The Japan Foundry Engineering Institute has produced over 100 types of casting fluxes to solve our customers' problems. We will continue to carefully manufacture casting fluxes tailored to each customer's specific issues. We are offering free samples, and we would be grateful if you could take this opportunity to try them out. 【Effects】 ○ Oxidation prevention ○ Removal of non-metallic inclusions ○ Lubrication ○ Heat extraction For more details, please contact us or download the catalog.

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• Other consumables

The most problematic issues in metal melting are "gas," "impurities," "slag," "oxidation," and "yield." The challenges faced vary intricately depending on the alloys and operations (equipment). The Japan Foundry Engineering Institute has produced over 100 types of melting fluxes to solve our customers' problems. We will continue to carefully manufacture melting fluxes tailored to each customer's needs. We are offering free samples, so we would be grateful if you could take this opportunity to try them out. 【Effects】 - Prevention of oxidation - Reduction of melting time - Decrease in the amount of inclusions in the slag - Prevention of slag adhesion to furnace walls and reduction of chipping work - Removal of impurities and de-gassing effects For more details, please contact us or download the catalog.

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• Other consumables

- I want to revive items that can no longer be used due to foreign substances or dirt. - I want to remove oxides (scale). - I want to strip plating. - I want to use it as a pre-treatment before plating or painting. In such cases, sandblasting is the solution. Basically, it is used as a pre-treatment for thermal spraying, but various surface treatments can be performed with different types and methods of abrasives even with just blasting. 【Features】 ○ Almost any substrate can be used. ○ Blasting can be done on various materials. → Steel (any type, including soft steel and stainless steel), non-ferrous metals like aluminum and copper, glass, wood... 【What is blasting?】 ○ A method of spraying abrasives onto products using compressed air or centrifugal motion. ○ The type of abrasive can change the surface appearance in various ways. ○ For cleaning or pre-treatment, ceramic abrasives are generally used. → By using materials like resin, baking soda, or glass, different surface textures can be created. 【Examples of blasting】 ○ Cleaning ○ Scale removal ○ Pre-treatment before plating

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The friction coefficient of Teflon is very low (the dynamic friction coefficient is 0.04), but Teflon coatings alone are often weak against wear and cannot maintain their initial performance. The low-friction coatings developed by the Japan Foundry Technology Research Institute combine various coatings, including thermal spraying, to achieve strong wear resistance and excellent lubrication and release properties that can be maintained over a long period. Conversely, we also implement high-friction (anti-slip) coatings that control various surface roughness and hardness. 【Features】 ○ Low-friction (lubrication and release) coatings utilizing thermal spraying and Teflon coatings → By coating with low-friction materials without using Teflon, it is possible to apply coatings that combine hardness exceeding Hv1000 with low friction. ○ High-friction (anti-slip) coatings with controlled surface roughness and hardness → Responding to various slip prevention needs, such as preventing objects from slipping on rolls or preventing slipping for people and vehicle tires in the rain. For more details, please contact us or download the catalog.

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Graphite (carbon) products have excellent heat resistance, but they are prone to oxidative wear and require isolation from the atmosphere. The Japan Foundry Technology Research Institute is implementing coatings that extend the lifespan of carbon products by combining glass-like coatings with SiC. These can also be used for heat-resistant components and sintering trays, but from a slightly different perspective, graphite (carbon) itself can be used in electromagnetic cookers, allowing for the combination of these coatings with Teflon for use in food and beverage applications. 【Features】 ○ Ceramic coating with excellent oxidation resistance ○ Glass coating with excellent water repellency and oxidation resistance For more details, please contact us or download the catalog.

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There are various non-stick coatings (surface treatments) that prevent sticky substances, such as strong adhesive tape, from sticking. The non-stick coating developed by the Japan Foundry Engineering Association maintains its non-stick properties even when scraped with tools like files. Please give it a try in areas where non-stick properties have previously deteriorated due to wear. Additionally, we can provide various coatings that meet needs such as heat resistance, slip properties, and the ability to change surface roughness in multiple ways, so feel free to contact us. 【Features】 - Almost any substrate can be used → Steel (soft steel, stainless steel, etc.), non-ferrous metals like aluminum and copper, wood... → Non-stick and wear-resistant coatings can be applied to a variety of materials - Coating with excellent non-stick and wear-resistant properties → Composite surface treatment using special thermal spraying and ceramic or silicone coatings For more details, please contact us or download the catalog.

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- I want to make handrails, doorknobs, and various other places antibacterial. - I want to bring out various metallic and ceramic color tones as decoration. - I want to make the metal products in my house have an antique look. In such cases, thermal spraying is the solution. By processing various materials (metal, paper, wood, plastic, etc.) with different insulating and conductive materials on the surface, we can change the flow of electricity. 【Advantages of Thermal Spraying】 - Surface treatment with antibacterial substances (such as silver, copper, titanium dioxide, etc.) - Recommended when you want to make decorative/home metal products look cleaner and cooler. → Applying antique-style thermal spraying can significantly enhance the luxurious feel when the appearance looks cheap. - Metal products often used at foot level, such as manhole covers. → They can become slippery when wet, posing a danger. → By applying anti-slip surface treatment, we can reduce slipperiness. 【Examples of Thermal Spraying Applications】 - Antique thermal spraying for aroma candle holders. - Antibacterial and decorative thermal spraying for washbasins. - Thermal spraying as decoration for nameplates. - Surface treatment for manhole covers to prevent slipping. → High-hardness anti-slip, antique-style anti-slip, etc.

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- I want to use aluminum, copper, and clay pots with an induction cooker. - I want to achieve the effects of far infrared rays. - I want to change the way electricity flows through materials. In such cases, thermal spraying is the solution. By thermally spraying magnetic alloys onto non-magnetic materials, they can be made compatible with induction cookers, or by treating the surface with insulating or conductive materials, the flow of electricity can be altered. 【Advantages of Thermal Spraying】 - Cooking utensils made of copper or aluminum that cannot be used with induction cookers → By thermally spraying iron on the contact surface with the induction cooker, they can be used. - Achieving the effects of far infrared rays through ceramic thermal spraying. 【Examples of Thermal Spraying Processing】 - Surface treatment of large aluminum pots to make them compatible with induction cookers → Metal thermal spraying (induction cooker thermal spraying) - Surface treatment to insulate parts → Ceramic thermal spraying (insulating thermal spraying) - Surface treatment to enhance far infrared effects → Ceramic thermal spraying (far infrared thermal spraying) - Surface treatment to give aluminum pots both induction cooker compatibility and far infrared effects → (induction cooker thermal spraying + far infrared thermal spraying)

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- I want heat resistance characteristics at high temperatures. - I want to be able to use it in molten metal. - I want to apply a coating that can insulate against ultra-high temperatures. In such cases, thermal spraying is the solution. Thermal spraying is convenient when you want to protect only a part with heat-resistant metals or insulating materials, or when you want to use metal products in molten metal. 【Advantages of Thermal Spraying】 - Depending on the type of thermal spraying, there is almost no thermal distortion (the base material temperature is at most around 200°C). - It can provide not only heat resistance but also different added values simultaneously (such as corrosion resistance and wear resistance). For more details, please contact us or download the catalog.

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- Trouble with rust - Materials corrode - Corrosion-resistant metals are expensive In such cases, thermal spraying is the solution. Generally, for steel, there is also the method of hot-dip galvanizing, but for thin materials or those with size limitations, or if you want them to last longer, thermal spraying is the most suitable option. The application of thermal spraying is widely used for corrosion protection of steel structures due to its fast film formation rate. Additionally, various alloys can be thermally sprayed to suppress corrosion against chlorination, sulfurization, and high-temperature corrosion in incinerators, chemical plants, and boiler tubes. 【Advantages of Thermal Spraying】 - Avoids using expensive materials to create parts, allowing for cost reduction by providing corrosion resistance, rust prevention, and anti-corrosion properties only on the surface. - Thermal spraying can combine not only corrosion resistance but also wear resistance and increased hardness. - Easily extends the lifespan of steel products used in-house. For more details, please contact us or download the catalog.

• Processing Contract
• Surface treatment contract service

- It's troublesome that only this part is worn down. - I want to build up only the worn areas to make them more wear-resistant. - I want to reduce material costs but harden only a specific part. In such cases, thermal spraying is the solution. It is also possible to thermally spray wear-resistant metals, ceramics, or hard materials on just a specific area. It is possible to build up wear-resistant materials on the worn areas as well. First, the base material is mostly irrelevant. Thermal spraying can be done on various materials such as steel (soft steel, stainless steel, anything), non-ferrous metals like aluminum and copper, glass, wood, and more. 【Advantages of Thermal Spraying】 - Depending on the type of thermal spraying, there is almost no thermal distortion (the base material temperature is at most around 200°C). - In addition to wear resistance, different added values can also be provided (corrosion resistance, heat resistance, etc.). - There are abundant thermal spray materials available, allowing for several proposals that are cost-effective. For more details, please contact us or download the catalog.

• Processing Contract
• Surface treatment contract service

Japan Casting Technology Research Institute Co., Ltd. conducts various research and manufacturing of auxiliary materials related to casting, as the company name suggests. Flux is one of the essential auxiliary materials used during the melting and casting of metals. It is used for purposes such as reducing gases and impurities in metals, improving yield, and minimizing entrapment and uniform heat removal during continuous casting. Additionally, we manufacture various materials used in other melting and casting processes. 【Four Features】 ○ Free samples provided ○ Wide range of support from small lots to mass production → We accept orders from a single test piece to medium lot mass production ○ Quick delivery → For small lots, we usually deliver within 1 to 3 days (depending on specifications) ○ Competitive advantage through extensive knowledge → We utilize the knowledge gained from melting and casting in thermal spraying to provide optimal surface treatment For more details, please contact us or download the catalog.

• Processing Contract
• Surface treatment contract service

Japan Casting Technology Research Institute Co., Ltd. conducts various research and manufacturing of auxiliary materials related to casting, as the company name suggests. We perform surface treatment not only through thermal spraying but also through various methods that combine thermal spraying with additional techniques. While thermal spraying primarily focuses on hardness, wear resistance, corrosion resistance, heat resistance, and thermal insulation, we also incorporate properties such as non-stickiness, lubricity, release properties, oxidation resistance, and insulation by utilizing Teflon coating, ceramic coating, and glass coating, enabling us to provide coatings (surface treatments) tailored to specific purposes. 【Four Features】 ○ Free samples provided ○ Wide range of support from small lots to mass production → We accept orders from a single test piece to medium lot mass production ○ Quick turnaround → For small lots, we typically deliver within 1 to 3 days (depending on specifications) ○ Competitive edge through extensive knowledge → We leverage the knowledge gained from melting and casting in thermal spraying to provide optimal surface treatments For more details, please contact us or download the catalog.

• Processing Contract
• Surface treatment contract service

Japan Casting Technology Research Institute Co., Ltd. conducts various research and manufacturing of auxiliary materials related to casting, as the company name suggests. We perform thermal spraying, which is one of the surface treatment methods that solves various problems such as wear (troubles caused by abrasion), corrosion (troubles caused by rust), the desire to harden only the surface, the need to reduce weight, the wish to bond dissimilar metals, and the intention to change the properties of the base material, among others. 【Four Features】 ○ Free samples provided ○ Wide range of support from small lots to mass production → We accept orders from a single test piece to medium lot mass production ○ Quick turnaround → For small lots, we typically deliver within 1 to 3 days (depending on specifications) ○ Competitive advantage through extensive knowledge → We utilize the knowledge gained from melting and casting in thermal spraying to provide optimal surface treatments For more details, please contact us or download the catalog.

• Processing Contract
• Surface treatment contract service

Japan Casting Technology Research Institute Co., Ltd. has been providing various materials such as fluxes and nozzles for the melting and casting of copper and copper alloys for over 60 years. With the desire to extend the lifespan of consumables in such harsh environments, we established our thermal spraying division over 30 years ago. Utilizing over 60 years of accumulated knowledge in metals and more than 30 years of expertise in surface treatment, we solve a variety of challenges. In thermal spraying, we address various issues such as wear (troubles from abrasion), corrosion (troubles from rust), hardening only the surface, reducing weight, bonding dissimilar metals, and altering the properties of the base material, among others. 【Features】 - Wear resistance, height increase, buildup - Corrosion resistance, rust prevention, anti-corrosion, chemical resistance - Heat resistance, thermal insulation - Adapting to electromagnetic cookers without changing equipment - Applying antibacterial substances to the surface For more details, please contact us or download the catalog.

• Processing Contract