ゲートジャパン List of Products and Services

Our company leverages a network of over 100 partner factories both domestically and internationally to handle the design and manufacturing of precision mold components, molds, and the production of automated machine parts and tools. We can respond quickly to issues such as wrinkles, cracks, discoloration, and flash that arise from press forming and injection molding, and we have a wealth of experience in resolving these problems. In this document, we introduce a selection of past case studies of problem resolution. If you are facing issues with molds or molded products, please take a look. [Contents (Excerpt)] ■ Troubleshooting Collection for Press Molds 1. Burrs 2. Wrinkles 3. Cracks 4. Flash ■ Troubleshooting Collection for Injection Molding Molds 1. Burrs 2. Insufficient Filling 3. Gas Trapping 4. Sink Marks *You can view this immediately via the <PDF Download>. Please feel free to contact us with any inquiries.

• Press Dies

This document introduces "injection molding molds." It explains the "mold structure" as well as the names of "injection molding mold components" such as "mold base" and "guide pin." Please take a moment to read it. 【Contents (partial)】 ■ Injection molding mold structure ■ 2-plate ■ 3-plate ■ Mold base ■ Guide pin *For more details, please refer to the PDF document or feel free to contact us.

• Injection Molding Machine
• Contract manufacturing

Unsaturated polyester resin is a type of resin characterized by properties such as thermosetting, reactivity, and the inclusion of unsaturated acids, and it is classified into two types. It has the properties of being lightweight, strong, and corrosion-resistant. It is mainly used as a base material for reinforced plastics (FRP) in a wide range of fields, including household goods, home appliances, automotive parts, and marine development. [Features] - Lightweight, strong, and corrosion-resistant properties - Used in various fields as a base material for reinforced plastics (FRP) - BMC and SMC excel in dimensional accuracy, electrical properties, flame resistance, and design quality *For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials

"General-purpose plastic" refers to a type of plastic that accounts for about 80% of all plastics, specifically common thermoplastic resins. It is widely used in everyday items and industrial products, and it is relatively inexpensive compared to other plastics. It features good processability and mass production capabilities, with heat resistance typically around 100°C. [Features] - Accounts for about 80% of all plastics - Common thermoplastic resin - Widely used in everyday items and industrial products - Relatively inexpensive - Good processability and mass production capabilities *For more details, please refer to the PDF document or feel free to contact us.*

• plastic

"Urea resin" is a type of plastic that belongs to thermosetting resins, produced through the condensation reaction of urea and formaldehyde. Along with melamine resin, it is collectively referred to as amino resins (amino plastics). It uses an aqueous solution of urea and formaldehyde as raw materials, and undergoes a dehydration condensation reaction under alkaline or neutral conditions to obtain a liquid condensate. [Features] - Manufactured through the condensation reaction of urea and formaldehyde - One of the plastics that belong to thermosetting resins - Uses an aqueous solution of urea and formaldehyde as raw materials, and undergoes a dehydration condensation reaction under alkaline or neutral conditions to obtain a liquid condensate *For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials

"Melamine resin" is a plastic made from the heavy condensation of melamine and formaldehyde. It is a material with excellent mechanical properties such as strength, hardness, and tensile strength. The heat resistance temperature for regular use is 110 to 130°C. [Features] - Made from the heavy condensation of melamine and formaldehyde - A material with excellent mechanical properties such as strength, hardness, and tensile strength - The heat resistance temperature for regular use is 110 to 130°C *For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials

"Polyurethane resin" is excellent in flexibility and elasticity, has good low-temperature properties, and is superior in abrasion resistance, impact resistance, and oil resistance. It is mainly used for resins in paints and inks. Additionally, it is used in various applications such as urethane foam for packaging and cushioning materials, thermal insulation, synthetic leather, textiles, and clothing. [Features] - Excellent flexibility and elasticity, with good low-temperature properties - Superior abrasion resistance, impact resistance, and oil resistance - Weakness: Not excellent in heat resistance and prone to resin degradation under high temperature and humidity *For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials

"Phenolic resin" is a type of resin that is mainly classified into two categories. The "Novolac type" is reacted with an acidic catalyst, and it is not reactive on its own. The reaction progresses when heated together with a hardener, leading to three-dimensional cross-linking and curing. On the other hand, the "Resole type" is reacted with an alkaline catalyst, and the reaction progresses upon heating, resulting in curing similar to Novolac. 【Features】 ■ Novolac type - Reacted with an acidic catalyst - The reaction progresses when heated with a hardener, leading to three-dimensional cross-linking and curing ■ Resole type - Reacted with an alkaline catalyst - The reaction progresses upon heating, leading to curing *For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials

"Super Engineering Plastics" often have higher heat resistance and mechanical strength compared to general-purpose plastics and engineering plastics, making them suitable for use in environments exceeding 150°C, and some have high steam resistance. The price is also significantly higher, about 100 times more than general-purpose plastics. They are used in medical devices, high-temperature electrical products, and in the aerospace and space industries. [Features] - High heat resistance and mechanical strength - Usable in environments exceeding 150°C - Some have high steam resistance - Contain benzene rings in their molecular chains *For more details, please refer to the PDF materials or feel free to contact us.*

• Engineering Plastics
• Other polymer materials

"Silicone resin" is a type of resin created by introducing organic groups such as methyl groups and benzene rings into the silicon framework that makes up glass. It comes in a wide range from rubber-like materials to hard resins, is colorless and odorless, and has water-repellent properties. It is an excellent insulator with outstanding oil resistance, oxidation resistance, and heat resistance, with a heat resistance temperature exceeding 200°C. [Features] - Wide range from rubber-like materials to hard resins - Colorless and odorless, with water-repellent properties - Excellent insulator with outstanding oil resistance, oxidation resistance, and heat resistance - Heat resistance temperature exceeds 200°C (potentially up to 400°C depending on conditions) *For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials

"Diallyl Phthalate Resin" is a resin that is cross-linked and cured with styrene and vinyl acetate from diallyl esters of phthalic anhydride and allyl alcohol. The specific gravity ranges from 1.55 to 1.68 (with glass). It has excellent electrical properties. It maintains dimensional stability even in high-temperature environments and high humidity, and its electrical insulation properties are also stable. 【Features】 ■ Specific gravity: 1.55 to 1.68 (with glass) ■ Excellent electrical properties ■ Dimensional stability is not compromised even in high-temperature environments and high humidity ■ Electrical insulation properties are also stable ■ A material that can be molded at relatively low pressure *For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials

"Epoxy resin" is a type of engineering plastic classified as a thermosetting resin. Due to its cured structure having a three-dimensional network, it is known to be harder and more chemically stable compared to other common organic resins. The cured material has a good balance of heat resistance, adhesion, and insulation, and it is considered a cutting-edge material because properties such as transparency and flexibility can also be selected. [Features] ■ Classified as a thermosetting resin ■ Cured structure has a three-dimensional network ■ Cured material has a good balance of heat resistance, adhesion, and insulation ■ Properties such as transparency and flexibility can also be selected *For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials

"Alkyd resin" has excellent adhesion to metals and improves corrosion resistance. It has good mechanical properties such as bend resistance, impact resistance, and wear resistance, and excels in appearance-related properties such as a sense of thickness and gloss. Additionally, the characteristics of the paint components change depending on the oil content. 【Features】 ■ Excellent adhesion to metals ■ Improves corrosion resistance ■ Good mechanical properties such as bend resistance, impact resistance, and wear resistance ■ Excellent appearance-related properties such as a sense of thickness and gloss ■ Has properties that change characteristics and qualities depending on the oil content *For more details, please refer to the PDF document or feel free to contact us.

• Other polymer materials

"Engineering plastics (Enpura)" are synthetic resins that possess high strength and heat resistance, making them suitable for industrial applications. Abbreviated as Enpura, they are lighter than metals and have properties that facilitate mass production of the same shape. As a result, they are used as an intermediate material between resin and metal for weight reduction and cost savings. 【Features】 ■ High strength and heat resistance ■ Lighter than metals ■ Properties that facilitate mass production of the same shape ■ Intermediate material between resin and metal ■ Used for weight reduction and cost savings *For more details, please refer to the PDF document or feel free to contact us.

• Engineering Plastics

"Flow analysis" allows for the verification of a product's moldability during shape examination, enabling the identification of potential defects in advance. The analysis results, including the orientation of the resin, pressure distribution during filling, and gas vent predictions, can be utilized in mold design and product extraction. There are various analyses available, including "filling analysis," "holding pressure cooling analysis," "fiber orientation analysis," "warpage deformation analysis," and "mold cooling analysis." [Features] ■ Filling analysis: Predicts the position of welds and gas vents based on flow patterns. ■ Holding pressure cooling analysis: Predicts post-molding shrinkage distortion based on resin temperature, pressure, and cooling time. ■ Fiber orientation analysis: Predicts warpage occurrence due to glass fiber orientation. ■ Warpage deformation analysis: Analyzes shrinkage rate, displacement, sink marks, roundness, and flatness. ■ Mold cooling analysis: Analyzes changes in mold temperature and the arrangement of cooling channels. *For more details, please refer to the PDF document or feel free to contact us.

• Contract Analysis

"Electrical discharge machining" is a method that transforms electrical energy generated between the electrode and the workpiece into heat to melt and process metal. It also makes it easy to process materials known as difficult-to-cut materials. Since it is a non-contact processing method, there is no load on the workpiece, and because it is processed in oil, thermal distortion is minimal. 【Features】 ■ Creates complex shapes in a single processing operation depending on the shape of the electrode ■ Suitable for small-scale production ■ Easily processes materials with poor machinability ■ No load on the workpiece due to non-contact processing ■ Minimal thermal distortion as it is processed in oil *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Our company explains seven types of metal heat treatment. We introduce processes such as "quenching and tempering," "sub-zero treatment," "high-temperature tempering," and "aging treatment." Reading this will unravel the "mysteries" of heat treatment. Please take a moment to read it. 【Contents (partial)】 ■ Quenching and tempering ■ High-temperature tempering ■ Sub-zero treatment ■ High-temperature tempering ■ Stress relief *For more details, please refer to the PDF document or feel free to contact us.

• Other surface treatment equipment
• Contract manufacturing

This document introduces an overview and features of a total of 15 types of processed materials. It explains materials such as "hardened steel," "raw materials," "high-speed steel," and "polycrystalline diamond" using images. Gate Japan leads the way in solving challenges related to metal processing, metals, and molds. We invite you to read it. 【Contents (partial)】 ■ Hardened steel ■ Raw materials ■ High-speed steel ■ Carbide ■ Ceramics *For more details, please refer to the PDF document or feel free to contact us.

• Steel
• stainless
• Ceramics

This document is a glossary explaining the types and notation of geometric tolerances. It includes terms such as "perpendicularity," "slope," "concentricity," and "symmetry." "Circular runout" must be within the specified range when the part is rotated and the measurement values fluctuate. Please feel free to download and read it. [Contents] ■ Perpendicularity ■ Slope ■ Concentricity ■ Symmetry ■ Parallelism *For more details, please refer to the PDF document or feel free to contact us.

• others

This document is a glossary explaining "press molds." A "progressive die" is a mold that has two or more processes set within a single die, automatically feeding material to the next process with each shot while continuously pressing. We also introduce "transfer dies" and "single stroke dies." Please feel free to download and read it. [Contents (partial)] ■ Progressive die ■ Transfer die ■ Single stroke die ■ Punch, die, stripper ■ Guide pin, guide bush *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies

This document is a list of measuring instruments handled by Gate Japan. It includes items such as "CNC three-dimensional measuring machines," "stereo microscopes," "tracers," and "image dimension measuring devices." We have also included several photos of our company's achievements. Please feel free to download and take a look. 【Contents】 ■ CNC three-dimensional measuring machines ■ Stereo microscopes ■ Tracers ■ Image dimension measuring devices ■ Linear height gauges ■ Rockwell hardness testers ■ Company overview *For more details, please refer to the PDF document or feel free to contact us.

• Other measurement, recording and measuring instruments
• 3D measuring device
• Other microscopes

This document is a "Troubleshooting Guide for Injection Molding Molds." It explains the causes and countermeasures for mold troubles, including the phenomenon of "flash," where resin flows into gaps in the mold's parting line, as well as "short shots" and "burn marks." When molded products cool, "sink marks" occur due to volumetric shrinkage. There are many countermeasures available, but it is essential to accurately understand the causes and choose appropriate solutions. Please take a moment to read it. [Contents] ■ Flash ■ Short Shots ■ Gas Traps ■ Sink Marks ■ Company Overview *For more details, please refer to the PDF document or feel free to contact us.

• Injection Molding Machine
• Other molds

"Copying processing" refers to the process of machining a workpiece using cutting tools, where the workpiece is cut to match the same shape as the actual object. To cut the workpiece to the same shape as the actual object, the tool is guided by the actual object, model, or template. There are various names depending on the machine tool used; for example, if using a lathe for copying processing, it is called a copying lathe, and if using a milling machine, it is called a copying mill, with distinctions made based on shape and application. [Features] - Machining the workpiece to match the same shape as the actual object - Differentiated based on shape and application - Copying processing using a lathe: Copying lathe - Copying processing using a milling machine: Copying mill *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

"Lathe machining" is a technique that processes cylindrical objects by rotating them while applying a fixed cutting tool to the main spindle. The processing includes operations such as cutting, drilling, and slicing, and the items produced through this method are often referred to as "round products" due to their shape. Mainly produced items include industrial products and automotive parts such as shafts, nozzles, bolts, and connectors, but there are also many items used in daily life, such as door knobs and parts of chairs. [Features] - A technique that processes cylindrical objects by rotating them while applying a fixed cutting tool to the main spindle. - Processing content: cutting, drilling, slicing, etc. - Also referred to as "round products." *For more details, please refer to the PDF document or feel free to contact us.

• lathe

"Cutting processing" is a machining technique that involves removing material from workpieces such as metals using cutting tools, or creating holes in materials. It is performed using machine tools and allows for relatively high precision machining. Because it excels in cutting force compared to grinding processes, it can create the overall shape of the workpiece. Additionally, there are various types such as lathe processing, milling processing, and drilling processing, which can produce a wide variety of shapes with high precision and strength. [Features] ■ Allows for relatively high precision machining ■ Excels in cutting force ■ Capable of creating the overall shape of the workpiece ■ Representative types: lathe processing, milling processing, drilling processing *For more details, please refer to the PDF document or feel free to contact us.

• Other cutting tools

"Grinding processing" is a method of machining where a workpiece is pressed against a high-speed rotating grinding wheel to remove material from the surface and finish it to the desired shape. The cutting edges of the grinding wheel are small, and since it is used at high speeds, the amount of material removed is small, but the dimensional accuracy and surface roughness are very good. It is widely used in precision machining and finishing processes. Additionally, there are various types such as surface grinders, internal grinders, and cylindrical grinders, which demonstrate high efficiency depending on the desired product shape and dimensional accuracy. [Features] - The cutting edges of the grinding wheel are small - Dimensional accuracy and surface roughness are very good - Widely used in precision machining and finishing processes - Capable of machining high-hardness materials such as difficult-to-machine hardened materials and superalloys *For more details, please refer to the PDF document or feel free to contact us.

• Grinding Machine

"Cooling of molds" refers to the process in injection molding where high-temperature resin is poured into the mold, and after forming, a medium such as water is used to rapidly cool the mold (including the gate area) to enable mass production. It is important that the medium used for cooling (such as cooling water or nitrogen) is supplied with a consistently controlled cooling temperature and flow rate. The water in the cooling tower not only becomes unsanitary due to repeated circulation but also increases in mineral concentration, which can affect various equipment. Therefore, to prevent deterioration of water quality, regular replacement and cleaning of the cooling water are necessary. [Features] ■ Enables mass production by rapidly cooling the mold (including the gate area) ■ It is crucial that the medium used for cooling is supplied with a consistently stable cooling temperature and flow rate ■ Note: Regular replacement and cleaning of the cooling water are necessary *For more details, please refer to the PDF document or feel free to contact us.

• Other molds

"Mirror polishing" is a processing method that finishes the surface of an object to a mirror-like shine through polishing. It can be applied to various materials, not only metals but also glass, plastic, ceramics, and more. It is used in our everyday lives, including in metal spoons and forks, as well as in car parts. [Features] - There are processing methods such as buff polishing, barrel polishing, and electrolytic polishing. - The appearance of the finish is beautiful. - Surface irregularities are eliminated. - Effective for deburring. *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment

"Cylindrical grinding" is a machining method where a workpiece rotating in the opposite direction is pressed against a rotating grinding wheel to grind the outer surface. It is commonly used for processing cylindrical workpieces, and its characteristic is that the dimensional accuracy of the finished product is significantly higher compared to machining with lathes or milling machines. By simply pressing the workpiece against the high-speed rotating grinding wheel, a product with overall uniform dimensions is produced. 【Features】 ■ Used for processing cylindrical workpieces ■ Significantly higher dimensional accuracy of the finished product ■ Produces a product with overall uniform dimensions *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment

"Wire cut processing" is a machining technique that involves passing an electric current through a thin wire, melting the metal with heat while cutting it. The processing takes place in a tank filled with pure fluid, where an electric current is passed through a wire made of brass, causing repeated arc discharges between the wire and the target object. This discharge is continuously generated, and the cutting is done by melting with the heat produced. 【Advantages】 ■ Capable of handling complex shapes ■ High precision ■ Minimal burden on the target object ■ No burrs produced ■ Thickness and hardness are not an issue (with conditions) *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

"Rotary grinding" refers to a grinding process performed using a rotary grinding machine. The workpiece is placed on a circular table, and grinding is conducted while rotating the table against the upper surface of the product. Since the grinding wheel can be applied to the entire grinding area of the product, it is often used for products with large surfaces and allows for high grinding efficiency. [Features] ■ Grinding process performed using a rotary grinding machine ■ The grinding wheel can be applied to the entire grinding area of the product ■ Often used for products with large surfaces ■ Enables grinding with high efficiency *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment

"Wrapping processing" refers to a processing method in which a product is placed on a flat, disc-shaped platform called a lap plate, liquid abrasive is poured over it, and pressure is applied from above and below to perform polishing. It is also referred to as lap processing, and when specifically performed for the purpose of achieving a mirror finish, it is called lap finishing. Common applications include wafers, which are materials used in semiconductor manufacturing, as well as lenses for cameras and microscopes. It is often used for parts and products that require surface polishing. 【Features】 ■ A processing method that applies pressure from above and below for polishing ■ Known as lap processing or lap finishing ■ Processing applications - Wafers, which are materials used in semiconductor manufacturing, and lenses for cameras and microscopes - Often used for parts and products that require surface polishing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

"Profile processing," also known as projection grinding, is a machining method that projects the silhouette of a part onto a pre-drawn projection diagram of the product shape, enlarging it in shadow form, and then overlays the projection diagram with the product for contour grinding. Since the workpiece is enlarged and projected for processing, it allows for fine and high-precision shape machining. Additionally, this process cannot be entirely automated; each product must be visually inspected during the operation, requiring skilled techniques and experience. 【Features】 ■ A machining method that overlays the projection diagram with the product for contour grinding ■ Enables fine and high-precision shape machining ■ Work is performed while visually inspecting each product ■ Requires skilled techniques and experience *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

" milling" refers to a machining method that involves rotating a cutting tool at high speed while removing material from a workpiece fixed to a worktable. The worktable, which holds the material, can slide back and forth as well as side to side, while the cutting tool moves up and down, allowing for three-dimensional movement when combined. Various machining processes can be performed, such as shaping the surface of the workpiece into flat or curved surfaces, drilling holes, or cutting grooves. 【Features】 ■ Various shapes can be achieved depending on the tools used ■ Types include face mills, end mills, groove mills, and slab mills ■ There are various types of milling machines - General-purpose mills that require manual operation for a series of tasks - NC mills that can perform automated machining, etc. *For more details, please refer to the PDF document or feel free to contact us.

• Milling machine

"Buff polishing" is a type of polishing method used for finishing the surface of materials. It can reduce surface irregularities and remove dirt, making it suitable as the final process in surface treatment. Buff polishing not only makes the surface beautifully reflective like a mirror, but it also has various applications depending on the material's properties and purpose. [Features] - A polishing method for finishing the surface of materials - Can reduce surface irregularities and remove dirt - Suitable as the final process in surface treatment - Various applications depending on the material's properties and purpose *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment

"Internal grinding" refers to a machining technique for grinding the inner surface of cylindrical objects, also known as inner surface grinding or internal grinding. The object itself is rotated while the grinding wheel is also rotated and inserted into the hole for grinding. This allows for simultaneous grinding of both the hole and the end face, enabling high-precision grinding. It is mainly used for automotive parts such as gears and bearings. 【Features】 ■ Machining technique for grinding the inner surface of cylindrical objects ■ The object itself is rotated while the grinding wheel is rotated and inserted into the hole for grinding ■ Simultaneous grinding of both the hole and the end face is possible ■ High-precision grinding is achievable ■ Used for automotive parts such as gears and bearings *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment

This document explains the basic knowledge of molds regarding the types of molds and casting methods. "Die casting" is a type of casting method that produces high-precision castings in large quantities at high speed by injecting molten metal into a mold. We also introduce the advantages and disadvantages of other methods such as "cold forging" and "hot forging." Please feel free to download and read it. [Contents (partial)] ■ Die Casting ■ Forging ■ Cold Forging ■ Hot Forging ■ Casting *For more details, please refer to the PDF document or feel free to contact us.

• Plastic Mould
• Resin mold
• Rubber mold

The document is "A Collection of Troubleshooting for Press Molds." It explains the causes and countermeasures for mold troubles, including "burrs" that occur during shearing processes, as well as "wrinkles" and "cracks" that arise during drawing processes. "Flash" can be caused by factors such as adhesion due to vacuum, adhesion due to oil film, and adhesion due to timing, and countermeasures such as "die countermeasures," "punch countermeasures," and "stripper countermeasures" are possible. [Contents] ■ Burrs ■ Wrinkles ■ Cracks ■ Flash ■ Company Overview *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies

At Gate Japan, we handle a wide range of mold parts and automatic machine parts in small lots and various types. Our main industries include automotive, electrical, electronic components and semiconductors, medical, pharmaceuticals, industrial machinery, machine tools, precision machinery, ferrous and non-ferrous metals, and chemicals, with a trading record of 1,100 companies. We can process and provide estimates from a single drawing. Please feel free to contact us when you need assistance. 【Features】 ■ Short delivery times ■ Low prices ■ Same-day estimates ■ In-house inspection *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing
• Other molds
• Mold Design

At Gate Japan, we manufacture and supply high value-added products overseas. We solve the concerns of our partner factories who want to "increase their sales channels." From mold components to mold design and manufacturing, automatic machine parts, and jigs, we will promote your technology to the world. Please feel free to contact us when you need our services. 【Product Lineup】 ■ Mold components ■ Mold design and manufacturing ■ Automatic machine parts ■ Jigs *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Other molds
• Mold Design

We would like to introduce our Thai subsidiary, Gate Asia Thailand CO., LTD. With abundant capacity, we manufacture in optimal locations according to price, delivery time, and precision. We have a diverse range of equipment that can accommodate various processing needs. We specialize in ultra-precision utilizing new equipment, leveraging our capacity to enable short delivery times. We can respond to a variety of products in small lots, starting from just one drawing. 【Product Categories】 ■ Mold Components - Injection, press, aluminum die casting, rubber, etc. ■ Automated Machine Parts and Tools - Automation equipment, FA equipment, tools ■ Complete Molds - Injection, press, aluminum die casting, rubber, etc. *You can download the English version of the catalog. *For more details, please refer to the PDF materials or feel free to contact us.

• Other molds
• Press Dies
• Rubber mold

Our company manufactures and processes press molds and resin mold parts. Our mold processing and design capabilities are 60 sets/month for processing-assembly-testing-verification-shipping, and 12 sets/month for design-processing-assembly-testing-verification-shipping. We have 6 mold designers and 8 assemblers. We offer various types of molds, including progressive molds, unit molds, and compound molds. Please feel free to contact us when you need assistance. 【Features of Press Mold Design】 ■ Mold Size: L1321*W500*H305mm ■ Material: CuSn0.15 ■ Pitch: 45mm ■ Product Weight: 61.48g ■ Mold Structure: Unit Type ■ Design Period: 2 weeks *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing
• Other molds

Our company offers precision mold part processing, precision mold manufacturing, and mold repair services. We are capable of producing mold parts such as optical components for LEDs, fine connector parts, precision mold inserts, and mold cavities. We showcase various product photos including automotive door handles, automotive switches and buttons, automotive gears, silicone resin, and die-cast products. For more details, please refer to the PDF download below. 【Product Examples (Partial)】 ■ Mold Parts ■ Molds ■ Automotive Door Handles ■ Automotive Mirrors and Interior Parts ■ Automotive Switches and Buttons *For more information, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Contract manufacturing
• Other molds

Our company manufactures and processes automotive parts. We use ZDC2 (zinc alloy) as the material, with a mold size of 460×500×490 and a shrinkage rate of 5/1000 for some parts. We also use magnesium alloy as the material for parts with a two-cavity mold and a mold size of 490×550×475. For more details, please refer to the PDF download below. 【Examples (partial)】 ■ Material: ZDC2 (zinc alloy) ■ Shrinkage rate: 5/1000 ■ Number of cavities: 1 ■ Mold material: DHA1 HRC50–52 ■ Molding machine class: 220T ■ Mold size: 460×500×490 *For more details, please refer to the PDF document or feel free to contact us.

• Other molds
• Other Auto Parts

At Gate Japan, we can manufacture in suitable locations according to the customer's objectives (price, delivery time, accuracy, etc.). Gate Asia Thailand (GAT) handles everything from mold design to production, precision mold parts, and automated machine parts. We thoroughly guide our partner factories. Our company is flexible in responding to small lot products and one-off items that arise as needed, such as prototypes and development. Please feel free to contact us when you need assistance. 【Features】 ■ Local procurement available in Thailand ■ Japanese engineers on-site ■ OUT-OUT OK ■ Thorough guidance of partner factories *For more details, please refer to the PDF materials or feel free to contact us.

• Mold Design
• Other molds