ツールマート List of Products and Services

We would like to introduce a case study on the implementation at Fukushima Manufacturing Plant of Nipis Co., Ltd. Inside the factory, there are many instances where forklifts transport heavy component pallets between processes. If they exceed the speed limit, there is a risk of tipping over or load collapse even on slight curves due to centrifugal force. Additionally, there is a danger of not being able to stop suddenly if a person unexpectedly steps in front of the forklift. The speed limit at this manufacturing plant was set at 10 km/h outdoors, but it was in a "not visible" situation whether this limit was actually being adhered to. The solution that paved the way for addressing this issue was the newly introduced "Speed Warning Device." This device detects the forklift's travel speed with sensors and has a two-stage warning function, allowing operators to clearly notice when they exceed the speed limit. This was a key point in the decision to implement it. Several months have passed since the introduction, and there has been a definite reduction in speed violations on-site, as well as a decrease in forklift damage. [Before Implementation] ■ "Safety Guardians" thoroughly conduct safety training at the workplace level ■ Speed violations of forklifts that are not visible to the operators *For more details, please refer to the PDF document or feel free to contact us.

• Other conveying machines
• Safety Sensors

We would like to introduce a case study on the implementation at Rohm and Haas Japan Co., Ltd. Soma Plant (Dow Chemical Group). An important safety measure in logistics is the forklift, which carries heavy loads and moves around freely. While it is convenient, it also poses constant dangers. However, even when near misses and close calls occur with forklifts, reports often do not come from the field, leading to delays in response. The first report must be shared globally within 24 hours, but responses were often delayed. The tool that solved this issue was Toolmart's "Drive Recorder for Forklifts." As a result, near misses and close calls have actually decreased, and it has received very positive feedback. [Case Study] - Installed on three of the seven forklifts at the Soma Plant: one reach truck and two counterbalance forklifts. - The EH&S department analyzes the data weekly and shares and utilizes the results in monthly safety and health meetings and safety days. *For more details, please refer to the PDF document or feel free to contact us.

• Other conveying machines
• Software (middle, driver, security, etc.)
• Other embedded systems (software and hardware)

The "Forklift Speed Warning Device" is a warning system that allows for the confirmation of speed violations through light and sound. There are concerns about disasters caused by excessive driving speed, but the speed warning device can confirm speed violations within the premises using light and sound. It can help suppress excessive speed and reduce the risk of accidents, and it alerts not only the driver but also surrounding workers, making it possible to notify them of dangers. 【Features】 ■ Ability to confirm whether the speed limit within the premises is being adhered to ■ Alerts not only the driver but also surrounding workers ■ Two-stage settings for various uses *For more details, please refer to the catalog or feel free to contact us.

• Safety Sensors

■Reduce overwriting and allow for long recording times With continuous recording and event recording, it is possible to record for up to 114 hours. This reduces data deletion due to overwriting and also minimizes the hassle of changing SD cards. Recorded data is saved as one file every 30 minutes. ■Thoroughly record work conditions with two cameras Equipped with two cameras for front and rear views as standard. With wide-angle shooting, it continuously records the operator's actions and the status of the cargo simultaneously. ■Waterproof and dustproof design suitable for outdoor loading operations It features excellent waterproof and dustproof design that withstands outdoor work such as rain and snow. (Main unit IP65) It also operates in low-temperature environments down to -10°C. ■Compact and lightweight, suitable for any installation location The main unit is compact enough to fit in the palm of your hand and is lightweight. It can be installed in limited spaces, such as next to loading levers. Furthermore, by using the included software to review recorded footage, you can: - Identify near-miss incidents during operations - Determine if the driver is following rules while operating - Check for any issues in the working environment For more detailed information, please visit the Tool Mart webpage through the related link.

• Other safety equipment

The "Forklift Back Eye System" is a system designed to assist visibility when reversing by displaying the images from a rear camera on a monitor. The 7-inch color monitor comes with a dedicated protective cover, making it suitable for use both indoors and outdoors. 【Features of the Forklift Back Eye System】 ■ Check blind spots behind Due to its structure, forklifts have blind spots behind the counterweight. The wide-angle camera captures obstacles and the presence of workers hidden in these blind spots, helping to prevent contact and collisions. ■ Safe driving without relying on intuition or instinct Accidents can occur not only for beginners but also for experienced forklift operators. This system supports safer reversing without relying on intuition or instinct. For more detailed information and product demonstration videos, please visit our website through the related links.

• Other safety equipment

**Features of the Proximity Alarm System (Direction Detection Type)** ■ Need safety measures for encounters with forklifts The sensor detects forklifts and alerts surrounding workers with a rotating light and sound. It prevents contact between forklifts and workers at entrances and exits of buildings such as factories. ■ No space for wiring inside the factory, do not want extensive construction This system uses a wireless design, eliminating the need for troublesome wiring inside the building. Additionally, it can be installed with just two 100V power outlets, making it easy to implement. ■ Want to react only when forklifts are coming out of the factory With a single sensor that detects the direction of forklift travel, the "Direction Detection Type" can detect and sound an alarm only during one-way travel. We also offer the "Area Detection Type." Regardless of the direction from which the forklift approaches, if it enters the sensor detection range, the rotating light with sound will respond. This is suitable for sites where it is essential to alert the surroundings when a forklift enters the area. *Demo units are also available.* For more detailed information, product explanation videos, and demo unit rentals, please visit our company's webpage via the related links.

• Safety Sensors

The "Warning Line Light 2" is a product designed to communicate the approach of forklifts to surrounding workers through light, thereby reducing the risk of contact and collision. **Features of the Warning Line Light 2** - **Indicates the approach of forklifts with light** It projects a line of light onto the floor using an LED light source mounted on the forklift. This helps alert surrounding workers to the approach of the forklift, assisting in the detection of potential contact or collision hazards. - **IP67 waterproof and dustproof specification** It can be used safely in various environments where forklifts operate (indoors and outdoors). - **Energy-efficient design with a long LED lifespan of approximately 30,000 hours** Compared to incandescent bulbs, it has a much longer lifespan of about 30,000 hours, reducing the need for frequent replacements. - **Strong in low-temperature environments - suitable for -45°C** It adopts a highly airtight structure and can operate at a minimum temperature of -45°C, making it suitable for use in freezers. - **Compatible with various forklifts** It supports power supply voltages from 10V to 80V, making it compatible with most forklifts, regardless of whether they are engine or battery-powered. For more detailed information, please check our website through the related link.

• Indicator Light

The "Fork Level Lamp" is a product that informs you of the tilt of the fork with an LED lamp through 9 levels of tilt detection. 【Features of the Fork Level Lamp】 ■Instant tilt display to support efficient work The tilt display LED lamp has three colors. When the angle is less than 0.7°, the green lamp lights up to indicate that it is level. It is designed to be mounted on the outer mast, so it does not obstruct your view. ■Long-lasting and waterproof/dustproof design that withstands outdoor conditions It features excellent waterproof and dustproof design with an IP67 rating, resistant to dust and submersion. When there is no tilt operation, it automatically switches to power-saving mode, achieving approximately 1600 hours of long operation. ■Battery-operated with no wiring required, easy to install No complicated power wiring is needed at all. It is maintenance-free except for battery replacement. Additionally, it is magnetically mounted, allowing for easy installation and removal. *Demo units are also available, so please feel free to contact us. For more detailed information, product explanation videos, and demo unit rentals, please visit our company webpage through the related links.

• Other safety equipment

The "Forklift Safe Operation Text" explains the basic knowledge about forklifts using illustrations, making it an easy-to-understand educational material for learners. 【Features of the Forklift Safe Operation Text】 ■ Essential points of forklift operation consolidated in this one book This text compactly summarizes important points such as the structure of forklifts, basic operations, precautions, inspection methods, and regulations. It has been edited for easy use in in-house training, allowing effective education without the need for external instructors. ■ Understanding enhanced with illustrated explanations Difficult-to-understand aspects of forklift structure, mechanics, and operation are explained with illustrations. Even beginners in forklift operation will find it easy to understand, and there are quizzes and columns to help reinforce knowledge. *Sample images can be viewed from the related link. For more detailed content, sample images, and purchasing information, please visit our company webpage from the related link.

• Technical and Reference Books
• Technical and Reference Books

**Features of the Forklift Disaster Case DVD** ■ A participant-oriented hazard prediction training DVD that enhances educational effectiveness Each case is structured into three parts: before the labor accident, after the accident, and key points for preventing the occurrence of disasters. While in-house safety training can often become a one-way communication, this DVD allows participants to engage in thinking, leading to higher effectiveness. ■ Choose cases that fit your environment from 36 patterns With 36 cases recorded from various work sites categorized by vehicle type (counterbalance trucks and reach trucks) and accident type, you can select cases that are relevant to your own work environment for training. ■ Supports training in a short time It is important to allocate time for in-house safety training. However, during busy periods when finding time is difficult, you can play one case during the morning meeting, allowing for about 5 minutes of hazard prediction training, including time for discussion and reflection. *Sample videos can be viewed on our company's webpage linked in the related links section. For more detailed information, sample videos, and purchasing methods, please visit our company's webpage through the related links.

• Technical and Reference Books
• Technical and Reference Books

At Tool Mart, we deliver various information to everyone through our email newsletter. We have content that can be utilized in daily safety activities, so please register for our newsletter. 【Free Downloadable Content】 ■ Safety Check Sheet We have prepared an easy-to-use checklist based on past labor accidents to check for signs of danger at the worksite. ■ Safety Measures Flyers for Safety Week We provide flyers that summarize labor accident statistics released annually by the Ministry of Health, Labour and Welfare, as well as user surveys and methods for safety measures. ■ Key Regulations Regarding Forklifts This document compiles regulations related to forklifts from the Occupational Safety and Health Regulations onto one page. It includes countermeasure items, specific methods, and related case studies, which can be used for safety activities. We have various other content available. 【Situations Where You Can Use This】 - During safety training at morning meetings - At weekly or monthly safety meetings - For posting on bulletin boards or whiteboards You can register for the newsletter through the related link on our company webpage.

• Other services