辰巳エヤーエンジニアリング List of Products and Services

The composite material separation device "IMPACT BLOWER," used for tile carpets and automotive interior materials, is a material separation device that collects scraps of composite materials such as carpets and automotive interior materials and separates them into fibers and resins. It features a system where the decomposed composite materials are separated and individually collected inside an air circulation duct based on specific gravity differences within the casing of a high-pressure fan, ensuring reliable separation and collection. Additionally, the separated and collected materials can not only be recycled but, depending on the situation, can also be turned into valuable resources as recyclable waste. This is a new composite material separation device (patent pending) that minimizes the effort and cost of waste separation and collection. 【Specifications (partial)】 <Main Unit> ■ Capacity (m3/min): 30m3/min ■ Rotational Speed (r.p.m): 3,740 ■ Motor (60Hz): 22kw ■ Static Pressure: 12kPa *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine

We would like to introduce our "SAP and PULP Recovery System." Disposable diapers are primarily composed of paper pulp, plastic, and SAP. Our company separates and recovers SAP (superabsorbent polymer) and pulp, enabling the recycling of waste products from disposable diapers. We efficiently and with high purity recover SAP (superabsorbent polymer) and pulp. Please feel free to contact us if you have any inquiries. 【SAP and PULP Recovery Equipment (Partial)】 ■ Receiving Conveyor ■ Coarse Crusher ■ Blower ■ Crushing and Quantitative Feeding Machine ■ Separator *For more details, please refer to the PDF document or feel free to contact us.

• Separation device

The "VOREHEASS" volume reduction machine for film, paper, and non-woven fabric is an integrated volume reduction heating solid machine that can handle everything from suction to transport, separation, compression, and exhaust treatment. It is compact and space-saving, designed for easy placement. It can accommodate various slitter trims such as film, paper, and laminated paper. The processed material, compacted into a rectangular prism shape, can simply be received on a mesh pallet. By incorporating it into the line, it automatically sucks up and collects edge trimmings generated during the production of products like diapers. The collected edge trimmings are processed by the integrated volume reduction heating solid machine, handling everything from separation to volume reduction! 【Specifications (partial)】 ■ Processing speed (line speed): 350m/min ■ Size of processed items: 140mm × length 100–900mm ■ Suction fan ・Pressure: -870kPa ・Airflow: 20m3/min ・Motor capacity: 5.5kw 2P 200V・60Hz *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

The "SPC system" is equipment designed to efficiently and highly purify the separation and recovery of SAP (superabsorbent polymer) and PULP from diaper waste. When the waste is loaded into the hopper, it is automatically supplied to the coarse crusher via the receiving conveyor, and various devices such as a blow fan that pumps without passing through a fan are included. Please feel free to contact us when you need assistance. 【Recovered Materials】 ■ SAP Recovered Material ■ PULP Recovered Material *For more details, please refer to the related links or feel free to contact us.

• Machinery and equipment installation/dismantling/relocation

This product is an excess material recovery system that efficiently collects packaging paper and backing sheets from various production machines. By installing a bag filter in the later stage, it is possible to maintain a clean production environment. Using an intermittent damper-equipped feed chute prevents clogging in the duct path caused by air transport occurring all at once. 【System Configuration】 ■ Work recovery intermittent chute (accessory equipment) ■ Condense filter (air transport and separation device) ■ Bag filter (dust collection device) ■ Waste disposer (volume reduction machine and compactor) *For more details, please refer to the related links or feel free to contact us.

• Machinery and equipment installation/dismantling/relocation

The "C.S.F System" is an air transport system for crushed or ground waste plastics. It consists of a cage separator, storage tank, quantitative discharge mechanism, bag filter, and suction blower. The quantitative discharge mechanism is unique to our company and discharges quantitatively using several pairs of rollers. It is also possible to install an air classification device after the crusher. 【Product Lineup】 ■ Air transport equipment for crushed materials ■ Air transport equipment for waste plastics *For more details, please refer to the related links or feel free to contact us.

• Machinery and equipment installation/dismantling/relocation

We would like to introduce our "Bag Breaking and Collection Equipment." The bag breaking and removal machine is equipped with an air separation device that collects only the bags (film type) using a mesh separator, while the residual materials are separated and collected. Please feel free to contact us when you need assistance. 【Components】 ■ Fukurotron-II HJR-9 ■ Bag breaking and removal machine ■ Air separation device ■ Mesh separator CFR-500 ■ Collection equipment ■ Bag filter *For more details, please refer to the related links or feel free to contact us.

• Machinery and equipment installation/dismantling/relocation

This equipment processes opened, expired PET bottles by feeding them into a receiving hopper, from which they are supplied to a de-liquefying and volume-reducing container via a belt conveyor for de-liquefaction and volume reduction. By being fed into the crusher and washing machine in a reduced volume state, the cutting performance improves, allowing for the use of a small single-shaft crusher. Additionally, washing of the crushed material is performed by showering it with cleaning water. 【Features】 - When opened, expired PET bottles are fed into the receiving hopper, they are supplied to the de-liquefying and volume-reducing container via a belt conveyor for de-liquefaction and volume reduction. - By being fed into the crusher and washing machine in a reduced volume state, the cutting performance improves, allowing for the use of a small single-shaft crusher. - Furthermore, washing of the crushed material is performed by showering it with cleaning water. - The crushed and washed material is dewatered and discharged by a dewatering conveyor. *For more details, please refer to the related links or feel free to contact us.*

• Machinery and equipment installation/dismantling/relocation

We would like to introduce the "Centrifugal Screening Device" that we handle. This device generates a swirling airflow inside the screening filter, allowing air-transported raw materials to be separated into those that can pass through the screen and those that cannot, based on the airflow. It is particularly suitable for sorting lightweight raw materials that are difficult to separate using mechanical vibrating screens. Additionally, it can be used as a dust removal machine and a dry cleaning machine for raw materials. The filter rotates and prevents clogging through reverse airflow. 【Features】 - Very effective for dry cleaning of agricultural film and agricultural plastic recycling - Simple structure with no driving parts - Does not clog due to swirling airflow - Enables reliable sorting - Compact and does not take up much installation space - Highly efficient with very high processing capacity *For more details, please refer to the related links or feel free to contact us.

• Sieve/Shaker

This system is a high-performance drum-type cage roller dust collection device that efficiently collects lint accumulating in the filter. The lint collection capacity of the lint filter (trommel filter) is high, ensuring that the exhaust from the system is always clean. Additionally, the casing of the lint filter acts as a soundproof box, enabling low-noise operation. 【Features】 ■ Efficient lint collection ■ Makes troublesome lint handling easier ■ Creates a clean environment with low noise ■ Maintenance-free ■ Allows for recovery of dryer exhaust heat *For more details, please refer to the related links or feel free to contact us.

• Dust collector

The equipment is a device that collects and air-transports packaging materials to reduce their volume. Unpacked packaging materials are sent from the input hopper to the screw press collector via air transport, where they are separated from the air, compressed, and discharged into a dust box. The dust box is designed in a two-tier system, allowing for the acceptance of compressed packaging materials in one dust box while the other is being filled. 【Product Lineup】 ■ Screw Press Collector Type ■ Mesh Separator Type *For more details, please refer to the related links or feel free to contact us.

• Machinery and equipment installation/dismantling/relocation

This equipment is a waste paper transport system that air-transports various recyclable paper scraps generated on the production line. By using a double damper separator (suction type), long-distance air transport is possible. It is designed to streamline operations by connecting directly to a pulper or packaging machine. 【Equipment Configuration】 ■ Feed Hopper (Accessory Equipment) ■ Double Damper Separator (Air Transport and Separation Device) ■ Bag Filter (Dust Collection Device) *For more details, please refer to the related links or feel free to contact us.

• Machinery and equipment installation/dismantling/relocation

We would like to introduce our "Composite Material Separation and Recovery Equipment." This equipment is designed to finely disassemble, separate, and recover materials that combine fibers and resins, such as those used in automotive interior materials and furniture, allowing for their reuse. The combination of devices can be modified according to the composite situation of the material and the desired separation accuracy. Please feel free to contact us when you need assistance. 【Features】 ■ The combination of devices can be modified according to the composite situation of the material and the desired separation accuracy. *For more details, please refer to the PDF document or feel free to contact us.

• Other filters
• Other processing machines

The "OS-A" is a fiber separation and resin density separation machine that processes materials consisting of composite materials with differing specific gravities, such as resin and fibers, by quantitatively supplying them, disintegrating the fibers, and separating the resin based on density. The supply amount can be adjusted by the rotation speed of the feed roller, and during supply, the materials are crushed with a garnet wire roll while separating fine particle resin and fibers. In the next stage, the beater roller disintegrates the fibers, allowing for a continuous supply of fibers in a loosened state. Additionally, the storage state is managed by sensors, preventing defective products caused by insufficient supply. Please feel free to contact us for inquiries. 【Features】 ■ Supply amount can be adjusted by the rotation speed of the feed roller ■ Continuous supply of fibers in a loosened state ■ Prevents defective products due to insufficient supply *For more details, please refer to the PDF document or feel free to contact us.

• Separation device

The "CRO" is a disintegration quantitative supply machine that supplies a precise amount of raw materials such as coarsely crushed fibers and cotton to the subsequent process by being integrated into the air transport line. The supply amount can be adjusted by the rotation speed of the feed roller, and it can always supply materials in a loosened state as they are disintegrated by the beater roller. Additionally, it can be used as a buffer for our short fiber disintegrator "Jet Opener," sorting device "Opening Separator," and material separation device "Impact Blower." 【Features】 ■ Supply amount can be adjusted by the rotation speed of the feed roller ■ Always supplies materials in a loosened state due to disintegration by the beater roller ■ Prevents the occurrence of defective products due to supply shortages by managing the storage state with sensors *For more details, please refer to the PDF document or feel free to contact us.

• Powder Supply Device
• others

The "JET OPENER" is a fiber opening machine equipped with opening blades installed from the casing of a high-pressure fan to the corner duct. Inside the device, air flows at a speed of 30 to 40 m/s, allowing the opening blades to operate while minimizing fiber damage, resulting in satisfactory opening effects. It enables the opening of fibers that are difficult to process mechanically. Please feel free to contact us if you have any inquiries. 【Features】 ■ High-speed jet airflow acts on the special opening blades installed in the casing of the high-pressure fan and the corner duct. ■ Particularly satisfactory opening of short fibers can be achieved without damaging the fibers. *For more details, please refer to the PDF document or feel free to contact us.

• others
• fan

We would like to introduce our "Continuous Trim Endless Recovery Equipment." This equipment consists of a dust collector, W damper separator, and compression packaging machine. Please feel free to contact us if you have any inquiries. 【Equipment Details】 ■ Dust Collector ■ W Damper Separator ■ Compression Packaging Machine *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

The "W Damper Separator" is a product that can be used as a separator for various air transport applications. This device consists of an air separator and a two-stage opening and closing damper. It employs a compact mesh separator, which saves space compared to conventional cyclones and increases the processing air volume. Additionally, due to its suction method, it can process materials from multiple lines with a single unit, achieving energy savings and labor reduction. 【Features】 ■ Composed of an air separator and a two-stage opening and closing damper ■ Adopts a compact mesh separator ■ Saves space and increases processing air volume ■ Available in an automatic air cleaning type that continuously cleans with air ■ Simultaneous opening and closing operation with a single air cylinder ■ Capable of processing materials from multiple lines with one unit *For more details, please refer to the PDF document or feel free to contact us.

• Separation device

We would like to introduce our "Continuous Trim Cutting and Recovery Equipment." This equipment consists of a rotary line cutter, a mesh separator, and a compression volume reduction waste disposer. Please feel free to contact us if you have any inquiries. 【Equipment Details】 ■ Rotary Line Cutter ■ Mesh Separator ■ Compression Volume Reduction Waste Disposer *For more details, please refer to the PDF document or feel free to contact us.

• Separation device

The "Rotary Cutter and Rotary Line Cutter" is a product catalog from Tatsumi Engineering Co., Ltd., which mainly designs and constructs dust collection systems. It features the "Rotary Cutter," which cuts and processes continuously generated ear debris using two rotating blades while suctioning it, and the "Rotary Line Cutter," which cuts and transports continuous trims along the air transport duct line. We also offer mesh separators that can be used in combination with the Rotary Cutter, such as the 'MSR-500' and 'CFR-500.' [Contents] ■ Rotary Cutter ■ Rotary Line Cutter ■ Mechanism, Applications, and Combination Examples *For more details, please refer to the catalog or feel free to contact us.

• Other processing machines

We would like to introduce the "Mesh Separator" that we handle. We offer the "CFR-500" and the filter automatic cleaning type "CFR-500R" in our lineup. Please feel free to contact us when you need assistance. 【Lineup】 ■CFR-500 ■CFR-500R *For more details, please refer to the PDF document or feel free to contact us.

• Separation device

The "West Disposer" is a waste compression and volume reduction processing device with a simple structure that utilizes a screw feeder. For processing various types of materials, we recommend an automatically controlled hydraulic cylinder for pressure control, while for compressing and reducing a specific type of material, a spring pressure method is advisable. Additionally, it consists of an intake hopper, screw feeder, compression pressure section, and discharge section, and due to its simple mechanism, the handling and installation of the device itself are easy. 【Features】 ■ Composed of an intake hopper, screw feeder, compression pressure section, and discharge section ■ Easy handling and installation of the device itself ■ Two types of pressure methods: simple spring pressure and hydraulic cylinder pressure ■ A wide variety of model variations according to the type and amount of material processed ■ Low density does not hinder waste treatment such as incineration after compression processing *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "West Disposer" is a waste compression and volume reduction device with a simple structure that utilizes a screw feeder. (Patent obtained) The compression pressurization section can use either a spring pressurization method or a hydraulic cylinder pressurization method. Various models are available according to the type of material being processed and the processing capacity. 【Features】 ■ Composed of an intake hopper section, screw feeder section, compression pressurization section, and discharge section ■ Easy handling and installation of the device itself ■ A wide variety of model variations according to the type and amount of material processed ■ No issues with waste processing after compression treatment *Depending on the material being processed, you can choose from the following two types of compression pressurization sections. □ "Spring Pressurization Method" Recommended for compressing and reducing the volume of a consistent type of material □ "Hydraulic Cylinder Pressurization Method" Recommended for processing a variety of materials, as the pressurization force control is automatic *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "Screw Press Collector" is a screw-type compressor that also functions as an air transport separator. 【Features】 ■ A screw-type compressor that also serves as an air transport separator ■ The ventilation surface is always maintained properly by the screw ■ The ventilation screen can be easily removed and cleaned with one touch ■ A large-diameter screw allows for the processing of large items and high volumes * Depending on the material being processed, you can choose from the following two types of compression pressure sections: □ "Spring Pressure Method" Recommended for compressing and reducing the volume of a consistent material □ "Hydraulic Cylinder Pressure Method" Recommended for processing a variety of materials, as pressure control can be performed automatically * For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "condensate filter" is a product that separates and collects air and transported materials as a primary processing device for air transport equipment. The condensed dust is processed by a volume reduction machine or similar. The filter screen has a self-cleaning action due to the incoming swirling airflow, preventing clogging. There are open type and closed type options available. Please feel free to contact us when you need assistance. 【Features】 ■ Prevents clogging ■ Stabilizes static pressure of the device ■ Condensed dust is processed by a volume reduction machine or similar *For more details, please refer to the PDF materials or feel free to contact us.

• Separation device
• Other filters

The "CS" is a cage separator used for air transport and dust collection of materials such as film, crushed materials, fibers, and paper. It is possible to build a system using a suction method without employing an ejector (compression method). Even when handling large air volumes, it is extremely compact, allowing installation in places where there is no space (height) for equipment. Additionally, it is very advantageous in terms of running costs compared to ejectors (pressure method). Please feel free to contact us when you need assistance. 【Features】 ■ Extremely compact even when handling large air volumes ■ Can be installed in places where there is no space (height) for equipment ■ Very low pressure loss of the device itself ■ Almost no air blowing out or suction from the air discharge section ■ Very advantageous in terms of running costs *For more details, please refer to the PDF materials or feel free to contact us.

• Separation device

The "Pulse Jet Reverse Cleaning Type DS Bag Filter" is a bag filter equipped with a "pulse jet cleaning mechanism" that instantaneously injects compressed air to blow off dust adhering to the filter. 【Features】 ■ Instantaneous injection of compressed air (0.4–0.7 MPa: 4–7 kgf/cm²) ■ Stable high dust collection performance can be maintained by combining with high-performance filters ■ Use of highly reliable bag filters ■ High dust collection efficiency is expected for fine dust ■ Due to the narrow range of conditions for model selection, appropriate design and manufacturing according to usage conditions are necessary Tatsumi Air Engineering will provide optimal design and manufacturing for your factory, including peripheral equipment such as hoods, ducts, dampers, exhaust and intake fans, and silencers. *For more details, please refer to the PDF materials or feel free to contact us.

• Other filters

The "DUST COLLECTOR" is a revolutionary cotton collection machine that combines a cyclone separator and a reverse-wash air filter. The discharge section is designed in a conical shape and uses a screw extrusion method, automatically discharging the waste in a compressed state. Additionally, it is compact and space-saving, with a processing capacity of 50kg/h to 150kg/h, offering exceptional performance. 【Features】 ■ Can handle cotton clumps without any trouble during suction ■ The exhaust filter is continuously cleaned with reverse airflow, resulting in low pressure loss and maintaining a constant suction pressure ■ The conical shape of the waste discharge section and the conical screw design facilitate easy processing, as it reduces dust and increases the capacity for bagging and transport *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector
• others

We would like to introduce our "Metal Fragment Detection and Removal Device / Ignition Detection Device." The "Metal Fragment Detection and Removal Device" automatically and continuously removes metal fragments mixed in the supplied raw cotton during the blending process in spinning mills, without stopping the airflow. The "Ignition Detection Device" is a device that instantly detects ignition within the duct using sensors and outputs a contact signal. Please feel free to contact us if you have any inquiries. 【Features of the Metal Fragment Detection and Removal Device】 ■ Metal fragments are detected by passing the raw cotton being air transported through the magnetic field of the detection coil installed in the duct. ■ Two switching dampers operate, causing the airflow to bypass the main duct and enter the check box, allowing metal fragments to be removed along with the raw cotton. *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

The "DS BAG FILTER" is an industrial dust collector that maintains stable and high dust collection performance by combining with high-performance filters. It is equipped with a pulse jet cleaning mechanism that instantaneously injects compressed air (0.4 to 0.7 MPa: 4 to 7 kgf/cm²) to blow off dust adhering to the filter. It can be used for dust collection of materials that generate a lot of dust, such as grinding, crushing, and drying, as well as for powder recovery in various processing machines. 【Features】 ■ Bag filter equipped with a pulse jet cleaning mechanism ■ Maintains stable and high dust collection performance by combining with high-performance filters ■ High dust collection effectiveness is expected even for fine dust *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

The "Rotary Condense Filter" is the primary separator of the dust collection system. It uses durable stainless steel mesh as the filter material. The filter cage is designed so that the filter surface is continuously cleaned by the airflow due to the velocity of the dust-laden air, preventing clogging. Due to its structure, it can quickly capture airflow, allowing for compact sizing while handling large volumes of air. 【Features】 ■ Primary separator of the dust collection system ■ Durable stainless steel mesh used as the filter material ■ Filter surface is continuously cleaned by airflow, preventing clogging ■ Can quickly capture airflow due to its structure ■ Can be integrated with Trommel Air Filter *For more details, please refer to the PDF document or feel free to contact us.

• Other filters
• Dust collector

The "Trommel Air Filter" is a drum-type cage roller dust collection device. It cleans the surface of the filter with a high-pressure suction nozzle at all times, allowing it to be used at low pressure without any pressure fluctuations. 【Features】 ■ By continuously cleaning the filter surface with a high-pressure suction nozzle, it can be used at low pressure without pressure changes. ■ Functions as a secondary filter for dust collection or as an air conditioning return filter. ■ Various filter materials can be used depending on the type of dust being processed. Applications, types of dust, selection of filter materials, required processing air volume, and installation. ■ The type is determined based on space and other factors. ■ Filter materials that can be used include non-woven fabric filters, stainless steel mesh filters, nylon mesh filters, and sponge mat filters. *For more details, please refer to the PDF document or feel free to contact us.

• Other filters

The "Trommel Air Filter" is a drum-type cage roller dust collection device that can be used at low pressure because its surface is constantly cleaned by a high-pressure suction nozzle. It can be used as a secondary filter for dust collection and as a return filter for air conditioning. Materials such as non-woven fabric filters, stainless steel mesh filters, and sponge mat filters can be used. Please feel free to contact us when you need assistance. 【Features】 ■ Can be used at low pressure with no pressure fluctuations ■ Non-woven fabric filters, stainless steel mesh filters, and sponge mat filters can be used as filter materials *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

We have developed a "Compact Cutter Blower" with an extremely simple structure. It contributes to the ear (trim) processing equipment in printing factories. 【Features】 ■ Simple structure for suction, cutting, and air transport processing ■ The main body is compact and space-saving ■ Mainly effective in processing continuous trims (ear scraps) generated from slitter winders for paper, non-woven fabrics, etc. ■ Post-transport processing methods can be combined with compression and packaging machines or tailored to other recovery and processing needs *For more details, please refer to the PDF document or feel free to contact us.

• Dust collector

The "RC-300" is a standalone rotary cutter. It is mainly used for cutting edge trims (ears) of non-woven fabrics, thicker textile materials, and foam sheets, and can cut foam materials used in building materials up to about 50mm thick, with a maximum ear width of approximately 400mm. Additionally, we offer a compactly designed rotary line cutter "RLC-75/100/150/200" that can be integrated into duct lines. 【Specifications (partial)】 <RC-300> ■External dimensions: 500W × 600L × 1000H (mm) ■Inlet/outlet duct dimensions: 240B × 200H (mm) L3 × 25 × 25 flange ■Rotational speed: 300 r.p.m to 700 r.p.m V-belt drive ■Motor: 3.7kw × 6P *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

The "Q-Pet" is a recycling box that can compactly reduce the volume of plastic bottles through suction. By not pressing, it is possible to reduce the volume into a shape suitable for recycling without damaging the bottle's screw part. Additionally, bottle caps placed in the inlet are collected separately from the plastic bottles within the unit. 【Features】 ■ Easy-to-attach plastic bottle suction inlet ■ Bottle caps are collected separately from plastic bottles *For more details, please refer to the PDF document or feel free to contact us.

• Other environmental equipment

The "PORTABLE COLLECTOR" is a vacuum cleaner designed for spinning and weaving factories in the textile industry, utilizing our years of experience and technology. It features a dual-structure filter that is both detachable and fixed. Two models are available, allowing you to choose based on the passageway or application. Additionally, it uses a cord reel, making cable management easy, and it has a large capacity for cotton dust, enabling long hours of use. 【Features】 ■ Two models available for selection based on passageway or application ■ Uses a dual-structure filter that is both detachable and fixed ■ Powerful suction with a maximum static pressure of -200mmAq ■ Large capacity for cotton dust, allowing for long hours of use ■ Easy cable management *For more details, please refer to the PDF document or feel free to contact us.

• Industrial Vacuum Cleaners