日本アルシー List of Products and Services

Reduced running costs! Reduced waste! And more... Examples of solved issues are provided. Barrel wastewater, painting wastewater, die casting, etc. A wastewater treatment system that generates no industrial waste: "Bio-Alcy" 【Case Study Content】 ■ Cost reduction by updating old equipment (barrel wastewater) ■ Reduction of sludge and running costs (painting wastewater) ■ Waste reduction and cost reduction through chemical changes (die casting) *Please view the PDF of the case study from the download section.

Here is an introduction to a case study of BioRC. [Client] Chocolate manufacturing company T Food [Background] Due to the high fat content in chocolate, processing costs were high because of the use of many chemicals. As production volume increased, they considered and implemented BioRC at the time of new equipment installation. [Effects and Benefits] The introduction of BioRC has led to a reduction in running costs, and the quality of the water has also been positively evaluated. As of 2017, they have installed two BioRC units. *For more details, please contact us directly.

Here is an example of the introduction of Japanese Alcy technology. In a dyeing factory for textile raw yarns, the introduction of the Alcy method has made it possible to decolorize wastewater without using activated carbon, resulting in a significant reduction in sludge generation. 【Overview】 ■ Client: Dyeing factory for textile raw yarns ■ Type of wastewater: Raw yarn dyeing wastewater ■ Volume of wastewater: 132,000t/month *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of a food manufacturer that has adopted the technology of Japan Alcy. There were issues where the quality of raw water and treated water became almost the same, leading to improvement orders from the authorities. To address the issues of site and investment amounts, we proposed the introduction of Bio Alcy through a management contract. As a result, the quality of treated water was cleared. Additionally, it became possible to introduce equipment while keeping initial investment costs down. 【Overview】 ■ Client: Food Manufacturer ■ Type of wastewater: Line cleaning wastewater ■ Volume of wastewater: 1,100t/month ■ Quality of raw water: BOD 5,000mg/L, COD 3,000mg/L, n-Hex 500mg/L *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of an automotive parts manufacturer that has adopted the technology of Japan Alcy. There were issues such as frequent floating sludge in the biological treatment tank due to unstable coagulation treatment. To stabilize the treatment, we proposed to classify the raw water into two systems: biological wastewater requiring BOD removal and inorganic wastewater not requiring BOD removal, and to change the flow for processing each accordingly. As a result, we were able to minimize fluctuations in raw water, stabilize the coagulation state, and process the wastewater without using the sludge settling agent that was previously used in biological treatment. 【Overview】 ■ Client: Automotive parts manufacturer ■ Type of wastewater: Electrodeposition painting wastewater ■ Volume of wastewater: 880t/month ■ Quality of raw water: BOD 50mg/L, COD 200mg/L, Zinc 10mg/L *For more details, please refer to the PDF document or feel free to contact us.

Here is a case study of a motorcycle manufacturer that has adopted the technology of Japan Alcy. There were issues such as the lack of equipment to effectively remove BOD, resulting in almost all BOD loads flowing into the comprehensive wastewater treatment facility. As a solution, we proposed the removal of solids and oils in the raw water that affect biological treatment through coagulation with Alcy Flock and a pressurized flotation tank. As a result, the quality of the treated water improved, and the load on the comprehensive wastewater treatment facility decreased, leading to the stabilization of the overall wastewater treatment process. 【Overview】 ■ Client: Motorcycle Manufacturer ■ Type of wastewater: Water-soluble cutting oil ■ Volume of wastewater: 50t/month ■ Quality of raw water: BOD 15,000mg/L, COD 7,800mg/L *For more details, please refer to the PDF document or feel free to contact us.

This is a case study document for the microbial treatment equipment "Bio-Alcy," which minimizes the occurrence of bulking in Japanese Alcy systems (wastewater treatment systems). It is optimal for high-concentration waste liquids and difficult-to-decompose substances, achieving labor and cost savings through fully automated operation. We have a track record of delivery to various factories, including automobile companies. 【Case Study Document Contents】 ■ Cost reduction by updating old equipment (barrel wastewater) ■ Reduction of sludge and running costs (painting wastewater) ■ Reduction of waste and cost savings through changes in chemicals (die casting) *Please view the PDF of the case study document from the download link.

This is an introduction to the case study of the microbial treatment equipment "Bio Alcy," developed by Nippon Alcy, which minimizes the occurrence of bulking as much as possible. This product is optimal for concentrated wastewater and difficult-to-decompose substances, achieving labor and cost savings through fully automated operation. We have a track record of deliveries to various factories, including automobile companies. 【Case Example】 ■ Automobile Company (Company A) - Coolant Wastewater ■ Before Introduction - Annual Incineration Treatment Cost: 60 million yen ■ After Introducing the Bio Alcy System - Cost Reduction: 1/3 For more details, please feel free to contact us.

This document introduces case studies on the implementation of the "Bio-Alcy System" handled by Japan Alcy Co., Ltd. In the food factory catalog, we present discharge cases of wastewater from S Company’s confectionery production and T Company’s chocolate manufacturing. In the parts factory catalog, we present discharge cases of wastewater from N Company’s cutting oil and F Company’s electrodeposition painting. Please make use of this information when considering implementation. [Contents] ■ Confectionery production wastewater (river discharge) S Company ■ Chocolate manufacturing wastewater (sewage discharge) T Company ■ Cutting oil wastewater (river discharge) ■ Electrodeposition painting wastewater (recycling) *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where our microbial wastewater treatment equipment, "BioAlcy," was implemented in a food factory. Originally, there was a track record at a subsidiary's factory, and due to changes in production items, the wastewater had become unsuitable for direct discharge, which led to the request. After implementation, since the production and wastewater management are handled by the same team, only a few minutes of monitoring is required, resulting in minimal labor costs. Additionally, because BioAlcy is compact, it does not obstruct pathways and allows for efficient use of space without waste. [Case Overview] - Installation Site: Confectionery Production Wastewater (River Discharge) Company S - Wastewater Volume: 140m³/day - Installation Area: Approximately 150m² (including various tank areas) - Annual Maintenance Cost (excluding construction costs, including monthly inspections and analyses): Approximately 4.8 million yen/year - Treatment Unit Cost: Approximately 94 yen/m³ *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce two cases where our microbial wastewater treatment equipment, "BioRC," has been implemented at a parts manufacturing facility. 【Case Overview】 ■ Implementation Site: Cooling and Cutting Oil Wastewater (River Discharge) - Company N ■ Wastewater Volume: 250m3/day ■ Installation Area: Approximately 122m2 (including the area of various tanks) ■ Successfully reduced annual maintenance costs (including monthly regular inspections and analyses) by approximately 21.4 million yen/year, excluding construction costs. ■ Treatment unit cost: Reduced from approximately 8,800 yen/m3 to approximately 1,700 yen/m3. Please check the catalog for another example.