オーテックメカニカル List of Products and Services

We would like to introduce our ultra-fast LED sorting machine, the 'ALK5000'. LEDs are supplied from a parts feeder using a multi-head pickup mechanism, and electrical characteristic tests, brightness tests, and color tone tests are conducted on a turntable. This is a sorting machine (512 classifications) that discharges the ranked work into a discharge pot based on the inspection results. 【Features】 ■ LEDs are supplied from a parts feeder using a multi-head pickup mechanism ■ Electrical characteristic tests, brightness tests, and color tone tests are conducted on a turntable ■ Ranked work is discharged into a discharge pot based on the inspection results *For more details, please refer to the PDF document or feel free to contact us.

• Automatic sorting machine
• Other inspection equipment and devices

We would like to introduce our inline type base machine 'IBM'. It achieves high-speed transport, high stopping accuracy, and high rigidity, and allows for both bulk feeding and segmented feeding. It features a return mechanism for the carrier through 180° rotation. 【Features】 ■ Achieves high-speed transport ■ High stopping accuracy ■ High rigidity ■ Allows for both bulk feeding and segmented feeding ■ Return mechanism for the carrier through 180° rotation *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

The "AGT" is an image supply taping machine that recognizes parts supplied irregularly on a glass table with a camera, and after XYθ correction, feeds them into embossing taping. It supports a variety of products through image processing. It can also be applied to supply to table jigs and pallet packing. Additionally, it can accommodate products that cannot be supplied by a feeder. 【Features】 ■ High-speed supply with positional correction of loose workpieces ■ Supports a variety of products through image processing ■ Can be applied to supply to table jigs and pallet packing ■ Capable of handling products that cannot be supplied by a feeder *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine tools
• Taping Machine

We would like to introduce our 1-head type image supply palletizing machine, 'AGP'. It can supply at a high speed of 5 units per second and supports a variety of products through image processing. Product changeover is done simply by replacing the nozzle, and it supplies with XYθ correction. 【Features】 ■ High-speed supply of 5 units per second ■ Supports a variety of products through image processing ■ Product changeover is done only by replacing the nozzle ■ Supplies with XYθ correction *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools

We would like to introduce our reversible unit, the 'HT-30'. It can quickly flip the workpiece over and pick it up with a single unit, allowing for reversal. The maximum workpiece sizes are □13mm when the thickness is t1mm and □10mm when the thickness is t2mm. Air and electrical control options are available upon consultation. Please feel free to contact us when you need assistance. 【Features】 ■ Quickly flips the workpiece over ■ Can pick up and reverse with a single unit *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools

Our company uses image processing supply devices to design and manufacture automatic inspection machines and automatic assembly machines for large quantities of prototype work, products with short lifespans, and electronic components produced in small lots with a variety of types. We target parts that are difficult to supply with feeders for workpieces with an outer diameter of 10mm or less. Depending on the workpiece size, feeder replacement is not necessary. Please feel free to contact us when you need assistance. 【Overview】 ■ Target workpiece shape: Parts that are difficult to supply with feeders for outer diameters of 10mm or less ■ Cycle time: 5 pieces/second or less ■ Changeover time for different types: Within 10 minutes (target) ■ Parts supply method: Automatic supply using image processing pickup (PAT-PEND) *For more details, please refer to the PDF document or feel free to contact us.

• Other assembly machines
• Other inspection equipment and devices
• Contract manufacturing

The "ALT5000" is a super-fast LED taping machine that performs electrical characteristic tests on LEDs supplied from a parts feeder on a turntable and aligns them in the same direction. The table diameter is φ160 (with a total of 24 stations), and the insertion tact is 5630, with a size of 50 msec (1,200 pieces per minute). The aligned LEDs are transferred to the carrier tape on the taping rail, and after image processing inspection, the cover tape is heat sealed. 【Features】 ■ Performs electrical characteristic tests on LEDs supplied from a parts feeder on a turntable and aligns them in the same direction. ■ Transfers the aligned LEDs to the carrier tape on the taping rail. ■ Heat seals the cover tape after image processing inspection. *For more details, please refer to the PDF document or feel free to contact us.

• Taping Machine

This document introduces the development and implementation examples of a center column type base machine. It includes examples of assembly machines starting with the rotary table type base machine, as well as the distribution of the number of assembly parts and cycle times, accompanied by diagrams. We encourage you to read it. 【Contents (Excerpt)】 ■ Preface ■ Background and Progress of Development ■ Method of Rotary Table Type Base Machine ■ Development Concept ■ Key Structures and Operations *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

This document introduces the compact and high-speed "P&P unit" in the context of the advancing complexity and multifunctionality of oil and pneumatic systems. It provides detailed information on the background of development, structure and operation, application examples, experimental cases, and future challenges, accompanied by photos and tables. We invite you to read it. 【Contents (excerpt)】 ■ Background of development ■ Significance of the mechanism ■ Structure and operation ■ Features ■ Points to consider in use *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools

This product is an automatic assembly system with outstanding performance in reliability and high-speed capabilities. Based on the principle that the machine must not be damaged under any conditions, it is equipped with torque limiters and force limiters in its moving parts. With simple modifications, the main unit and peripheral units can be repurposed for other assembly targets, providing high cost performance. The basic operation is cam-driven, allowing for high speeds, with assembly of small parts possible in as little as 0.5 seconds. 【Features】 ■ A variety of proven standard units are available ■ The pace machine drives all units, including indexing, P&P, and extraction, with a single motor ■ Demonstrates that no excessive force is applied to the machine and has good dynamic balance ■ If the basic mechanical parts (units driven by cams) fail within 20 million cycles, repairs will be provided free of charge *For more details, please refer to the PDF materials or feel free to contact us.

• Other assembly machines

Since our establishment in 1985, we have primarily engaged in the design and manufacturing of factory automation equipment, specifically automatic assembly machines and automatic inspection machines. While we have worked in various fields, mainly in the electronic components industry, our focus has been on providing higher performance equipment with themes of high speed, high reliability, and high precision, ensuring customer satisfaction. As a result, we aim to become a company that is considered essential to society, even if small, by striving for technical excellence and personal growth as a team. We appreciate your continued support. 【Business Activities】 ■ Development, design, manufacturing, and sales of labor-saving machinery *For more details, please refer to the PDF document or feel free to contact us.

• Other assembly machines
• Other inspection equipment and devices
• Other processing machines

We would like to introduce the pick-and-place units that we handle. By combining an air-operated rotary actuator with a groove cam, we offer motion characteristics close to pure mechanical systems, allowing for high-speed movement with the "PA-50," as well as the "PA-100," which enables intermediate stops through valve switching. In addition, we also provide the "PPM-40C/PPM-80C," which has high load capacity and operates without losing step due to the use of a servo motor. 【Features of PA-50/PA-100】 ■ Motion characteristics close to pure mechanical systems, allowing for high-speed movement ■ Uses a groove cam without expanding the stroke with levers, etc. ■ Can be used in vertical, horizontal, or inverted mounting positions ■ Reliable structure with no undue stress, and the mechanical parts have sufficient durability ■ Intermediate stops are possible through valve switching (PA-100) *For more details, please refer to the PDF document or feel free to contact us.

• Other machine tools

The turntable-based machine 'BM-500/BM-500-C' is an "automatic assembly device" that caters to a variety of applications, such as automatic assembly machines and precision assembly machines. By using an image processing supply device, it is possible to design and manufacture automatic inspection machines and assembly machines for a large number of prototype works, products with short lifespans, and electronic components produced in small quantities with high variety. Compared to line-type automatic assembly machines, it allows for high-density unit placement and can be installed in compact spaces. If you provide us with your drawings, we can design according to the space available in your factory or site, so please feel free to contact us. 【Features】 ■ High speed and reliability through a cam mechanism ■ Simple structure consisting of a single drive ■ High reliability and durability (BM-500) ■ Posture conversion through mechanical mechanisms ■ Elimination of drive above the table to reduce dust generation (BM-500-C) *For more details, please refer to the PDF materials or feel free to contact us.

• Conveyor
• Assembly Machine
• Assembly robot

The "ALK5000" is a super high-speed LED sorting machine that supplies LED parts using a multi-head pickup mechanism from a feeder, and conducts electrical characteristic tests, brightness tests, and color tone tests on a turntable. Based on the inspection results, the sorted workpieces are discharged into a discharge pot. For workpiece sizes and multiple varieties, separate discussions are required, so please feel free to consult us. 【Features】 ■ Super high-speed ■ Equipped with head pickup mechanism *For more details, please refer to the catalog or feel free to contact us.

• Other analytical and testing equipment
• LED
• Other factory equipment

The "ALT5000" is a super-fast LED taping machine that conducts electrical characteristic tests on LEDs supplied by a parts feeder on a turntable and aligns them in the same direction. The aligned LEDs are transferred to a carrier tape on the taping rail, and after image processing inspection, a cover tape is heat-sealed. For the chip sizes and multiple varieties of the main unit, separate discussions are necessary, so please feel free to consult us. 【Features】 ■ Super-fast ■ Aligns LEDs in the same direction *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment
• LED
• Other packaging machines

The "PA-50" is a pick-and-place unit with a reliable structure that is not overly complicated and has sufficient durability in its mechanical components. It uses a groove cam and does not expand the stroke with levers or similar mechanisms, allowing for installation in vertical, horizontal, or inverted orientations. By combining an air-operated rotary actuator with a groove cam, it possesses motion characteristics close to a purely mechanical system, enabling high-speed operation. 【Features】 ■ Capable of high-speed operation ■ Motion characteristics close to a purely mechanical system ■ Not an overly complicated structure ■ High reliability ■ Excellent durability *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment
• Other transport machines and equipment

The "PA-100" is a pick-and-place unit that features motion characteristics close to a purely mechanical system, achieved through the combination of an air-operated rotary actuator and a groove cam, allowing for high-speed operation. Its structure is designed to be stress-free, resulting in high reliability, and the mechanical components have sufficient durability. Additionally, it can be installed in any orientation—vertical, horizontal, or inverted. The design does not use levers or other means to expand the stroke, utilizing the groove cam instead. 【Features】 ■ High speed ■ Intermediate stops are possible ■ Stress-free structure ■ Capable of high-speed operation ■ Motion characteristics close to a purely mechanical system *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment
• Other transport machines and equipment

The "PPM Series" is a placement unit that utilizes the motors from the Keyence QS Series. It allows for easy teaching of up to 4 points and also enables speed changes. Additionally, it does not require a positioning unit, as it connects only via I/O. We offer the "PPM-40K" with a stroke (horizontal) of 40mm and the "PPM-80K" with a stroke of 80mm. Please feel free to contact us for more information. 【Features】 ■ High speed ■ Speed changeable ■ Achieves high precision P&P ■ Easy teaching of up to 4 points ■ Utilizes motors from the Keyence QS Series *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment
• Other transport machines and equipment

The "HT-30" is a unit that flips the workpiece inside the jig back and forth at high speed. It allows for flipping with just one station, contributing to a reduction in running costs. For air and electrical control of the main unit, please feel free to contact us for consultation if you have any requests. 【Features】 ■ High speed ■ Flips the workpiece back and forth inside the jig ■ Flipping possible with just one station *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment
• jig

The "Shell-type LED Sorting Machine" is a sorting machine consisting of inspection stations for electrical characteristics, brightness, and color tone. Based on the inspection results, the sorted workpieces are discharged into a discharge pot. For workpiece sizes and multiple varieties, separate discussions will be necessary, so please feel free to contact us if you have any requests. 【Features】 ■ Capable of electrical characteristics inspection ■ Capable of brightness inspection ■ Capable of color tone inspection *For more details, please refer to the catalog or feel free to contact us.

• Other analytical and testing equipment

The "PPM Series" is a pick-and-place unit that features a servo motor, ensuring no loss of step and high load capacity at high speeds. We offer the "PPM-40C" with a stroke of 40mm and the "PPM-80C" with a stroke of 80mm. Please feel free to contact us for more information. 【Features】 ■ High speed ■ No loss of step ■ High load capacity ■ Uses servo motor *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment
• Other transport machines and equipment

The "Unimotion Series Base Machine" is an automatic assembly system that is compactly designed with a simple mechanism, enabling miniaturization without compromising maintainability. It drives all units such as indexing, pick and place, and extraction with a single motor, which demonstrates that the machine is not subjected to excessive force and has good dynamic balance. Additionally, it is highly versatile, allowing the main unit and peripheral units to be repurposed for other assembly machine targets. It offers very high cost performance. 【Features】 ■ Compact ■ High speed ■ Simple mechanism ■ Excellent versatility ■ High cost performance *For more details, please refer to the catalog or feel free to contact us.

• Other factory equipment

Autech Mechanical Co., Ltd. is a company primarily engaged in the design and manufacturing of automatic assembly machines and automatic inspection machines in the field of factory automation. We handle a wide range of automatic machines that pursue high speed, including LED sorting and taping machines, handlers, and pick & place units. More than two-thirds of our employees are design engineers, allowing us to quickly detect customer requirements and issues through specification meetings with clients and managing the entire process up to equipment delivery. We provide equipment that meets user needs, so please feel free to contact us if you have any requests. 【Product Line】 ■ LED sorting machines ■ LED taping machines ■ Labor-saving automatic assembly machines (automatic assembly machines, automatic inspection machines, handlers, taping machines) ■ Design and manufacturing of pick & place units (three types of air-operated, four types of servo motor) *For more details, please refer to our catalog or feel free to contact us.

• Other factory equipment
• Other contract manufacturing

The "Unimotion Series Base Machine" is an automatic assembly system with outstanding reliability and high-speed performance. This machine was developed after comparing various center column-type rotary index automatic assembly machines, embodying the principle of "Simple is Best" with a concise mechanism that allows for miniaturization without compromising maintainability. To enhance reliability and reduce costs, a variety of proven standard units are available, and based on the principle that the machine must not break under any conditions, torque limiters and force limiters are always included in the moving parts. 【Features】 ■ Reliability and durability ■ High speed ■ Versatility *For more details, please refer to the catalog or feel free to contact us.

• Other assembly machines