エクスツルードホーン List of Products and Services

"ECOFLOW" is a product specially designed for small-diameter mold manufacturers or contract factory owners. It is ideal and economical for precision machining of carbide molds, improving reproducible surface finishes, and polishing critical components' surfaces in a short period, as well as rounding edges. Additionally, it automatically and controllably ensures that functions operate uniformly and smoothly, achieving a high-quality level comparable to large machines in the AFM product series with equivalent functionality. 【Features】 ■ Available in various sizes of media cylinders (80mm and 100mm) ■ Flow rates of 4.1L/min at 20.7MPa and 6.5L/min at 14MPa ■ Stroke length of 250mm ■ Fully hydraulic clamping system with a 250mm interval ■ Standard equipped with a Mitsubishi touch screen - 5.7" HMI *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other surface treatment equipment

"ECO+" is a modular entry ECM machine. By providing a flexible device that adapts to customer needs, we realize your ECM applications. The modular system equipped with five different packages constitutes the facilities that meet user requirements. The standardized packages offer high modularity while shortening delivery times, without affecting the quality of ECM equipment, and there are no costs incurred from unnecessary options. 【Features】 ■ Advanced generator technology ■ High flexibility ■ All process data is saved and monitored by an advanced control system ■ Minimization of operating costs ■ Easy operability *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Other surface treatment equipment

"EASYFLOW" is a product that polishes molds to a high performance level. It has a large capacity and powerful hydraulic power, which enhances productivity due to its ability to process large-diameter molds and the simplicity of its functions. To achieve a high quality level and processing speed that cannot be accomplished manually, it operates automatically and in a controllable manner, ensuring uniform and smooth functionality that is harmonious. 【Features】 ■ Various sizes of media cylinders available (150mm, 200mm, 250mm) ■ Media stroke is 320mm ■ For the 150mm media cylinder, flow rate is 19–53L/min, pressure is 14MPa ■ Hydraulic clamping system with a maximum opening of 550mm ■ Equipped with a Mitsubishi control unit and touch screen interface as standard *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other surface treatment equipment

"COOLPULSE" is a product that helps enhance the surface finishing of your metal 3D prints. It offers controllable, highly flexible, economical, and environmentally friendly high-speed finishing processes. With a wide range of products from 500 to 2000, you have the freedom to choose your power. The processable part surface area ranges widely from 300 cm² to 1200 cm², allowing for improved productivity while maintaining high quality. [Features] - Improved efficiency in surface finishing - Tooling production with the printer - High flexibility - Master packages for various materials - Easy operability *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other surface treatment equipment

This catalog features a wide range of products handled by Extrude Hone. Since our founding, we have consistently provided cutting-edge manufacturing technology for 40 years. We have created high-quality surface finishes for the world. Through relentless technological innovation and a deep understanding of our customers' needs, we contribute to solving complex deburring and surface treatment issues in all manufacturing industries. [Contents] ■ Abrasive Flow Machining (AFM) ■ MicroFlow AFM ■ Thermal Energy Method (TEM) ■ Electrolytic Machining (ECM) ■ Various Contract Processing Services ■ Extrude Hone Customer Service *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Surface treatment contract service

"Micro Flow AFM processing" is a suitable method for optimizing the injection flow coefficient. Depending on the processing purpose, it is possible to choose from two different media (HV/LV). The processed items are machined with high precision flow, pressure, and temperature control, resulting in high-precision flow coefficients. Our advanced control system and unique media for micro flow enable the enhancement of high-quality fine holes and high precision of target flow values. 【Features】 ■ It is possible to adjust the injection nozzle to within ±1% of the target flow. ■ Forms a smoother and more uniform shape at the inlet. ■ Achieves a higher flow coefficient than discharge machining. ■ Excellent flow characteristics are obtained by enlarging the R section at the orifice inlet. ■ Always ensures accurate reproducibility. ■ Ideal for systems that require fluid injection in specified or quantified amounts. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Surface treatment contract service

"Polishing flow processing (AFM)" can improve the surface finishing of various machining surfaces, including electrical discharge machining (EDM), casting, forging, drilling, and milling. The key to this processing is our unique polishing material, a mixture of a viscoelastic carrier called "media" and abrasive grains. The media is pressed against the area to be processed, and through a compressive motion, it easily performs surface improvement, burr removal, rounding of edges, and more. Its application areas are diverse, being used for finishing parts and molds in the automotive, aerospace, gas turbine, food processing, and medical device industries. 【Features】 - A wide variety of media is available, and custom media can also be provided. - The application areas are diverse. - Highly rated and trusted by customers, boasting a global track record. - Easily processes large cast automotive parts, such as cylinder heads. - Smoothly finishes even internal passages that are unreachable by tools or hands. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Surface treatment contract service

The "Thermal Energy Deburring Method" is a unique system that uses gas as fuel to quickly and easily remove burrs, edges, chips, or foreign substances from the surface and deep internal areas of parts through combustion. The workpiece is placed inside a chamber and sealed, and a pressurized mixture of oxygen with methane or oxygen with hydrogen is introduced. The gas fills every corner of the parts inside the chamber. Oxide powder adheres to the surface of the parts, giving them an oxidized appearance at first glance, but since it is not chemically bonded to the surface, it can be easily washed off in a subsequent cleaning process. **Features** - Highly effective for difficult tasks that are hard to reach. - Inspection processes can be eliminated, increasing product reliability. - Applicable to a wide range of materials for processed parts, including zinc, aluminum, and brass. - Suitable for small quantities of various types and large quantities of different products, with a minimum cycle time of 20 seconds. - Provides significant cost reduction benefits. *For more details, please refer to the PDF document or feel free to contact us.*

• Processing Contract
• Surface treatment contract service

Our company offers "Electrochemical Machining (ECM)" that achieves high-quality surface finishing. The features of our electrochemical equipment include the ability to dissolve specific areas of the workpiece at the atomic level using a pulsed low voltage as the electrolyte passes between the cathode and the workpiece. The amount of material removed is proportional to the current between the cathode with negative discharge and the component with positive discharge, generally removing about 0.01 to 0.25 mm. [Features] ■ High-speed and high-precision control is possible ■ Suitable for polishing areas that are unreachable by machining, deburring, or other methods ■ Production capacity improved by about 10 times compared to manual deburring ■ Does not require special skills ■ Very user-friendly for operators ■ Does not expose parts to mechanical stress or temperature effects *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Surface treatment contract service

We offer a variety of contract processing services. We provide support to our customers and offer a network of contract processing factories around the world that match outsourcing needs. These factories are equipped with various technologies tailored to meet the demands of local industries, ensuring they align with the finishing processing requirements of our customers. With years of experience, the ability to enable local engineering and realization, high-level quality certifications including ISO and NADCAP, and quick improvements, we deliver exceptional service. 【Service Details】 ■ AFM (Abrasive Flow Machining) ■ TEM (Thermal Deburring) ■ ECM (Electrochemical Machining) ■ PECM (Precision Electrochemical Machining) *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Other contract services
• Surface treatment contract service

The "T250" is a highly reliable thermal deburring machine that simultaneously removes all internal and external burrs in a single operation. It is designed to accommodate medium to large production volumes and can handle various workpieces that are difficult to deburr. We offer multiple chamber sizes with a maximum operating pressure of 24 bar and cycle times ranging from 30 to 60 seconds. 【Features】 ■ Achieves consistent and reproducible internal deburring ■ Allows for accurate gas measurement through mass flow control ■ Seals the closure plate hydraulically ■ Expandable programmable logic controller (PLC)/HMI ■ Housing with noise suppression ■ Significant improvement in the overall productivity of the TEM process combined with post-cleaning *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Other surface treatment equipment

Exstuludhorn consolidates knowledge about transmission components and provides customers with competitive precision surface management solutions. By processing transmission components, we support the reduction of vibration and noise while improving productivity and quality. We offer proposals tailored to customer needs, from the concept and processing of test jigs to conditions and equipment (from general-purpose machines to fully automated systems). 【Features】 ■ Consideration for productivity and the environment ■ Fuel savings, reduction of emissions, and integrity of components ■ Proven solutions ■ Reducing gear noise while improving performance *For more details, please refer to the catalog or feel free to contact us.

• Surface treatment contract service
• Processing Contract

Hot runner manifold inner surface polishing method

• Other processing machines
• Other machine elements
• Fuel system parts