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  3. 富士ファーマナイト
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富士ファーマナイト

EstablishmentMarch 1978
capital3000Ten thousand
number of employees36
addressKanagawa/Nakahara-ku, Kawasaki-shi/4-16-1 Miyauchi
phone044-948-8833
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last updated:Jun 26, 2025
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富士ファーマナイト List of Products and Services

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Leak seal Leak seal
Composite repair Composite repair
Tank roof repair Tank roof repair
Pharmacies Pharmacies
Introduction of Composite Repair Cases (Power Plants) Introduction of Composite Repair Cases (Power Plants)
Composite Repair Case Study (Oil Refining) Composite Repair Case Study (Oil Refining)
Introduction

Introduction of Composite Repair Cases (Power Plants)

Due to welding dissimilar metals to the tee joint, we observed wall thinning at the weld seam and water leakage from the through holes due to galvanic corrosion. To reduce the progression of wall thinning and the risk of fracture, we adopted our composite repair. Based on strength calculations according to ISO 24817, we calculated the number of layers required to suppress water leakage at the time of fracture, assuming that the entire circumference of the weld seam would fracture. Thanks to the flexible sheet-like carbon fiber woven in four directions, it can be applied not only to straight pipes but also to complex shapes of piping and equipment, such as tee joints. Furthermore, the repair layer is very lightweight, so there is no need to install additional support for the piping. With our composite repair, we were able to reduce the risk of human injury and the risk of unexpected shutdowns at the power plant.

Long-term extension of meat reduction piping with 'Composite Repair' *Presentation of construction case materials

Repairs are made according to the necessary durability years and purpose (strength restoration, leak prevention, corrosion protection). It allows for predicting maintenance timing and is suitable for permanent plant maintenance!

"Composite Repair" is a preventive maintenance measure for reduced-thickness piping that complies with the international standard ISO 24817. Through strength calculations, the optimal repair range and number of layers are determined based on the required service life and purpose. High-quality materials with a maximum design life of 20 years are used, and construction is carried out under thorough management. By repairing with composite "before penetration," the service life can be predicted, thereby avoiding the risk of unexpected equipment shutdowns due to pipe breaks caused by external corrosion. This not only reduces production losses from leaks at penetration points but also facilitates long-term equipment renewal planning after repairs. 【Strengths of Composite Repair】 ■ Design can be tailored to purposes such as strength restoration, leak prevention, and corrosion protection (strength calculations) ■ Preventive maintenance measure for reduced-thickness piping with predictable service life ■ Strength restoration and leak prevention possible with a maximum design life of 20 years ■ Design and construction compliant with ISO 24817 ■ Quality that has passed performance tests by third-party organizations *You can view case studies of construction in thermal power plants and oil refining plants, as well as proposal materials tailored to the purpose of repairs, from the "PDF Download" section. Please feel free to contact us with any inquiries.

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[Composite Repair Case Study] Fire Hydrant Reduced Thickness Pipe Penetration and Leak Repair

Composite materials made of carbon fiber and epoxy resin to avoid the risk of pipe bursts and unexpected shutdowns at power plants! *Examples of construction at thermal power plants are introduced with photos.

Here is an introduction to a construction case study at a thermal power plant. Galvanic corrosion occurred due to the welding of dissimilar metals in the fire hydrant piping. Thinning progressed near the weld line, resulting in a state of penetration and leakage. Our company designed under the condition that "the target piping can be used for 20 years without replacement." When calculating the strength assuming that thinning progresses and the entire circumference of the weld line breaks, it was found that a composite of 15 layers is necessary to suppress leakage. Due to the composite layers, the fracture mechanism changes, which reduces the risk of pipe rupture and helps avoid human casualties and unexpected shutdowns of the power plant. **Strengths of Composite Repair** - Design can be tailored to purposes such as strength restoration, leak prevention, and corrosion protection (strength calculations). - Preventive maintenance measures for thinning piping with predictable service life. - Strength restoration and leak prevention with a maximum design life of 20 years are possible. - Design and construction comply with ISO 24817. - Quality that has passed performance tests by third-party organizations. *For more details on this method, "Composite Repair Service," please refer to the PDF materials or feel free to contact us. We also encourage you to check out the case study materials.*

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【Basic Knowledge Material】What is Composite Repair?

We introduce the design, quality, and history of the development of composite repairs!

This document contains information about the composites of Fuji Pharmanight Co., Ltd. It introduces topics such as "Design of Composite Repairs," "Quality of Composite Repairs," and "History of the Development of Composite Repairs." We encourage you to read it. 【Contents】 ■ What is Composite? ■ Design of Composite Repairs ■ Quality of Composite Repairs ■ History of the Development of Composite Repairs *For more details, please refer to the PDF document or feel free to contact us.

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