エフシーシー List of Products and Services

The features of the heater division of FCC Corporation are its strengths in low-volume production and quick turnaround times. We propose the best heater components for various scenes. Because FCC manufactures and sells a wide variety of heaters, replacements are possible! Starting with "Product Comparison," we provide basic knowledge about "Sealed Heaters," "Cartridge Heaters," "Band Heaters," and frequently asked questions. If you are considering heaters, please read this as a reference. [Contents] ■ Product Comparison ■ Basic Knowledge of Sealed Heaters ■ Basic Knowledge of Cartridge Heaters ■ Basic Knowledge of Band Heaters ■ Basic Knowledge of Space Heaters ■ Basic Knowledge of Aluminum Cast Heaters ■ Basic Knowledge of Aluminum Foil Heaters ■ Basic Knowledge of Silicone Rubber Heaters ■ Frequently Asked Questions *For more details, please refer to the PDF document or feel free to contact us.

• Aluminum heater
• Silicon Heater
• Other heaters

The "Space Heater" is used by pressure-fitting it onto the surface to be heated for heating smooth surfaces. The shape can be freely produced in circular, square, rectangular, etc., depending on the installation location and position. It is used for heating various molds, heating cylinders for automatic packaging machines, and other metal heating, etc., for heating smooth surfaces. 【Features】 ■ Used by pressure-fitting onto the surface to be heated ■ Plate-shaped with a structure similar to that of a "band heater" ■ The shape can be freely produced in circular, square, rectangular, etc., depending on the installation location and position ■ Used for heating smooth surfaces *For more details, please refer to the PDF document or feel free to contact us.

• Other heaters

We would like to introduce a case study that solved the issues with cartridge heaters for a packaging machine manufacturer. In this company, due to the use of a variable mold, conventional heaters caused temperature inconsistencies, resulting in poor sealing quality. To address this, we implemented an irregular pitch division with a single heater. By repeatedly conducting actual machine tests and determining the optimal winding dimensions and ratios, we resolved the problem. <Do you have any of these issues?> ■ Due to the variable mold, conventional heaters cause temperature inconsistencies, making it difficult to achieve a clean seal. *For more details, please refer to the PDF document or feel free to contact us.

• Other heaters

We would like to introduce a case study that solved the issues faced by an engine and machinery manufacturer regarding flange heaters. The company was experiencing insulation failures in heaters used for engine cooling, but by reviewing the design and conducting repeated tests, the problem was resolved. 【Do you have any of these concerns?】 ■ Cracks occurred due to inability to withstand the flow rate, leading to insulation failures. Our special flange heaters were able to solve this issue, so if you are facing similar problems, please feel free to contact us. *For more details, please refer to the PDF document or feel free to reach out to us.

• Other heaters

We introduce a variety of products, including various heaters manufactured in-house. 【Exhibited Products】 ■ Heater units, duct heaters, and various heaters (all manufactured in-house) We own various heaters, sheet metal, painting equipment, and assembly teams, enabling us to achieve 【short delivery times】【cost reduction】【consolidation of orders】. ■ Sheet Metal Processing We possess a wide range of processing equipment, from 3D CAD sheet metal systems to lasers, NCT, various brakes, three-rolls, and buff polishing, allowing us to meet diverse needs using various technologies. ■ Metal Coating We can perform both powder coating and solvent coating, allowing us to tailor our services to meet specific needs and situations. We have furnaces that can accommodate sizes up to 2300×2300, with a total of five furnaces of various sizes. ★ Heater evaluation tests are also possible! While there may be challenges regarding manufacturing details, we will do our best to take on the challenge, so please feel free to consult with us first.

• Aluminum heater
• Other heaters
• Heating device

FCC is engaged in heater development projects for customers, leveraging its extensive experience in developing a variety of products such as duct heaters, flange heaters, and manifold heaters based on cartridge heaters and sheath heaters. We possess a diverse range of equipment, including fin winding machines, centerless grinders, laser processing machines, and 3D CAD, enabling us to accommodate special shapes and small lot production. ★ Heater evaluation tests are also possible! While there may be challenges regarding manufacturing details, we will do our best to take on the challenge, so please feel free to consult with us first. 【Catalog Contents】 - Features of heater development - Development achievements of heater components - Equipment introduction *For more details, please refer to the catalog or feel free to contact us.

• Aluminum heater
• Other heaters
• Heating device

FCC leverages its extensive development experience with various types of heaters, including duct heaters, flange heaters, and manifold heaters, based on cartridge heaters and sheath heaters, to engage in heater development projects for customers. We possess a diverse range of equipment, including fin winding machines, centerless grinders, laser processing machines, and 3D CAD, enabling us to accommodate special shapes and small lot production. ★ Heater evaluation tests are also possible! While there may be challenges regarding manufacturing details, we will do our best to take on the challenge, so please feel free to consult with us first. 【Catalog Contents】 - Features of heater development - Development achievements of heater components - Equipment introduction *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Aluminum heater
• Other heaters
• Heating device

FCC is a manufacturer that handles everything from the development, manufacturing, assembly, to painting of heaters. We are currently offering a comprehensive catalog of heater components that includes a wide range of heater parts suitable for various applications such as liquid and air heating, as well as extensive surface heating. Our lineup includes a variety of heater components, such as the versatile "sheath heater" that allows for diverse bending processes, the "cartridge heater" widely used in molds and press heating plates, and the patented "silicone rubber heater" known for its excellent flexibility. [Contents (partial)] - Aluminum foil heater - Band heater - Space heater - Aluminum cast heater - Efron heater *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

• Silicon Heater
• Aluminum heater
• Other heaters

Our company manufactures and sells various electric heaters such as sheath heaters, cartridge heaters, and band heaters. We possess a wide range of equipment including fin winding machines, centerless grinders, laser processing machines, and 3D CAD, allowing us to accommodate special shapes and small lot production. Evaluation tests for heaters are also available for a fee. For more details, please download our catalog or feel free to contact us. (There may be cases where we cannot accommodate certain manufacturing requests.) 【Partial List of Products】 ◎ Sheath Heaters - Wrapped with fins to enhance heat dissipation, suitable for air heating as fin heaters. - Can be equipped with bushings, making them suitable for water heating or oil heating. ◎ Cartridge Heaters - Used for heating various molds and packaging machines. - Can accommodate special shapes such as those with flanges, bushings, or fins. ◎ Aluminum Foil Heaters - Easy to install as they can be adhered with tape. - They are simply waterproof and offer excellent cost performance.

• Aluminum heater
• Other heaters
• Heating device

Our company manufactures and sells various electric heaters, including cartridge heaters, silicone heaters, and aluminum foil heaters. We possess a wide range of equipment such as fin winding machines, centerless grinders, 3D CAD, and thermal fluid analysis software, enabling us to accommodate short delivery times and small lot production. 【Main Products】 ◎ Silicone Heaters ・Based on linear silicone heaters, capable of various bending processes ・Materials available according to application, including copper, steel, and stainless steel ◎ Cartridge Heaters ・Wide range of applications from mold heating to automatic packaging machines, medical use, and laboratory use ・Custom shapes available for small lots and short delivery times ◎ Aluminum Foil Heaters ・Excellent thermal conductivity and high thermal efficiency due to aluminum construction ・Cost-effective and highly waterproof *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Aluminum heater
• Other heaters
• Heating device

Our company manufactures and sells various electric heaters, including sheath heaters, cartridge heaters, and aluminum foil heaters. We possess a wide range of equipment such as fin winding machines, centerless grinders, 3D CAD, and thermal fluid analysis software, enabling us to accommodate short delivery times and small lot production. 【Main Products】 ◎ Sheath Heaters ・Based on linear sheath heaters, capable of diverse bending processes ・Materials available according to application, including copper, steel, and stainless steel ◎ Cartridge Heaters ・Wide range of applications from mold heating to automatic packaging machines, medical use, and laboratory use ・Capable of small lot and short delivery time production with various special shapes ◎ Aluminum Foil Heaters ・Made of aluminum, excellent thermal conductivity and high thermal efficiency ・Cost-effective and highly waterproof *We can manufacture heaters tailored to your desired specifications. (Please note that we may not be able to accommodate certain manufacturing requests.)

• Aluminum heater
• Other heaters
• Heating device

A cartridge heater is a cylindrical heater used by inserting it into a perforated metal part. It is widely used for heating various molds, thermal plates for various presses, and crossheads of extruders. *For more details, please refer to the PDF document or feel free to contact us.*

• Heating device
• Other heaters

The aluminum foil heater is a thin heater that has a cord-type heater attached to aluminum foil and is equipped with adhesive for installation on the back side of the main body. It has good flexibility and is easy to handle. Being made of aluminum, it has high thermal efficiency and excellent heat conduction. 【Features】 ■ Equipped with adhesive on the back side for easy installation ■ Excellent heat conduction and high thermal efficiency due to aluminum construction ■ Good flexibility and easy handling *For more details, please refer to the PDF document or feel free to contact us.

• Aluminum heater

Our company is a manufacturer that handles everything from the development, production, assembly, to painting of heaters. We are currently offering a "comprehensive catalog" featuring a wide range of heater components that can be selected according to various usage scenarios, such as liquid and air heating and extensive surface heating. We have a diverse lineup of heater components, including the versatile "sheath heater," the widely used "cartridge heater" for molds and press heating plates, and the patented "silicone rubber heater" known for its excellent flexibility. [Contents (partial)] - Aluminum foil heater - Band heater - Space heater - Aluminum cast-in heater - Teflon heater *For more details, please refer to the PDF document. Feel free to contact us with any inquiries.

• Silicon Heater
• Aluminum heater
• Other heaters

At F.C.C. Co., Ltd., we are looking for cooperative contractors with whom we can build a long-term relationship. Our company manufactures and sells precision sheet metal processing, baked painting of sheet metal, as well as various electric heaters including sheath heaters and cartridge heaters. We also assemble and sell various units and products that incorporate electric heaters. We are engaged with customers nationwide and are seeking skilled craftsmen and contractors who can carry out manufacturing. Please feel free to contact us for more information. 【Recruitment Fields】 ■ Precision Sheet Metal ■ Various Electric Heaters ■ Welding Processing ■ Cutting Processing ■ Other Processing *For more details, please refer to our catalog or feel free to contact us.

• Other processing machines
• Welding Machine
• Other painting machines

The "band heater" has a circular or semicircular shape and is used as a heating element for the cylinders and their cylindrical parts in extrusion molding machines, injection molding machines, etc. It is easy to handle and install. Its lightweight and thin design, along with a smooth inner surface, allows it to closely adhere to the surface of cylindrical shapes. Additionally, due to its excellent thermal conductivity, it has high thermal efficiency and responds quickly and sensitively to temperature adjustments. 【Features】 - Lightweight and thin with a smooth inner surface for good adhesion to cylindrical surfaces - Excellent thermal conductivity for high thermal efficiency - Quick and sensitive response to temperature adjustments - Easy to handle and install *For more details, please refer to the PDF materials or feel free to contact us.

• Other heaters

The "Silicone Rubber Heater" is a surface heating element composed of two thin sheets made from calendared glass cloth silicone rubber. It has excellent flexibility and can completely fit the heated object by wrapping around curved surfaces or cylinders. Additionally, it can be used continuously at 200°C for a semi-permanent period. 【Features】 ■ Flexible surface heating element ■ Heater shapes can be freely manufactured ■ Usable continuously at 200°C for a semi-permanent period ■ Can be produced in a short lead time even from a single piece due to a unique manufacturing method ■ Easily adheres to the heated object *For more details, please refer to the catalog or feel free to contact us.

• Other heaters

The "sheath heater" supports a coil-shaped electric heating wire in the center of a metal tube and is filled with magnesium powder, which has excellent thermal conductivity and electrical insulation, using a filling machine. Furthermore, to increase the filling density, it is compressed and reduced in diameter using a swaging machine or rolling machine, significantly enhancing the performance of the heater element. The materials for this product are available in copper, steel, and stainless steel, depending on the application. Additionally, based on a linear shape, various bending processes can be applied, allowing for the production of a wide variety of products. *For more details, please refer to the catalog or feel free to contact us.*

• Other heaters

At F.C.C. Co., Ltd., we are capable of not only manufacturing parts but also delivering finished products directly to our customers. From the drawings and images provided by our customers to the final product, we handle everything in-house, allowing us to respond quickly, so please feel free to contact us. 【Features】 ■ Integrated production system ■ Short delivery times *For more details, please see the external link page. Feel free to reach out with any inquiries.

• Contract manufacturing
• Processing Contract

F.C.C. Co., Ltd. offers precision sheet metal processing, including powder coating of sheet metal. By expanding the installation of equipment such as punch presses, TIG welding machines, and drying ovens for sheet metal painting, as well as enhancing bending processing (press) using bend CAM, both the quality and production volume of sheet metal products have increased. *For more details, please refer to the external link page. Feel free to contact us as well.

• Processing Contract

FCC Corporation is a company that has a factory located on over 1,500 tsubo of land in Ikoma City, Nara Prefecture, specializing in the manufacturing, sales, and assembly of industrial electric heaters, as well as sheet metal processing and painting. We have maintained ISO 9001 and ISO 14001 certifications for over 10 years. We dynamically produce a variety of products with diverse equipment for heater manufacturing, sheet metal processing, painting, and advanced tools such as 3D CAD and thermal fluid analysis software, supported by approximately 50 employees with varied skills and around 300 partner companies. Because we provide consistent production, we adhere to the original design philosophy throughout to the final product, achieving shortened delivery times through bulk ordering. We offer products with excellent cost performance through optimal production management. 【Business Activities】 ■ Manufacturing and sales of various electric heaters, including sheath heaters and cartridge heaters ■ Precision sheet metal processing and sales ■ Powder coating and solvent painting of sheet metal, sandblasting, metal finishing, and sales ■ Assembly processing and sales of various units and products incorporating electric heaters *For more details, please refer to our catalog or feel free to contact us.

• Processing Contract

The "Efron Heater" is an electric heater that has all parts in contact with heated liquids, such as chemical agents, coated with fluororesin. It uses sheath heaters and electric heating wires as the heating elements. Due to its excellent chemical resistance and solvent resistance, it can safely heat and maintain temperatures even with highly corrosive solvents such as chemical agents, semiconductor processing liquids, and cleaning solutions. Additionally, thanks to the properties of fluororesin, which has high non-stick and purity characteristics, it can also be used with seawater and ultra-pure water. 【Features】 ■ Excellent chemical resistance ■ Non-stick ■ Purity ■ Thermal efficiency ■ Delivery in about 5 days even for easy orders *For more details, please refer to the catalog or feel free to contact us.

• Other heaters

The "Aluminum Foil Heater" is a thin heater that features a cord-type heater attached to aluminum foil and has an adhesive on the back for easy installation. It offers good flexibility and is easy to handle. Being made of aluminum, it has high thermal efficiency and excellent thermal conductivity. Additionally, we also offer a cylindrical heater called the "Cartridge Heater," which is used by inserting it into perforated metal parts. 【Features】 [Aluminum Foil Heater] ■ Equipped with adhesive on the back for easy installation ■ Excellent thermal conductivity and high thermal efficiency due to aluminum construction ■ Good flexibility and easy handling *For more details, please refer to the catalog or feel free to contact us.

• Heating device

The "Aluminum Cast Heater" is a product that incorporates a sheath heater cast into aluminum. It is ideal for heating cylinders and dies of injection molding machines and extrusion molding machines, as well as for contact heating of specially shaped parts. With excellent thermal conductivity and good heat distribution at the contact surface, it is also suitable for uniform heating. Additionally, it is possible to attach cooling fins to the cast part, create cooling grooves on the inner surface for air cooling, or cast cooling pipes together with the heater for water cooling. 【Features】 ■ Excellent thermal conductivity and good heat distribution at the contact surface ■ Custom cast heaters with special shapes and dimensions can also be manufactured *For more details, please refer to the catalog or feel free to contact us.

• Other heaters

The "Efron Heater" is an electric heater that has all parts in contact with heated liquids, such as chemical solutions, coated with fluororesin. It excels in chemical resistance and solvent resistance, allowing for safe heating and insulation even with highly corrosive solvents like chemical solutions, semiconductor processing liquids, and cleaning agents. Additionally, thanks to the non-stick and high purity characteristics of fluororesin, it can also be used with seawater and ultra-pure water. 【Features】 ■ Excellent chemical resistance ■ Non-stick ■ Purity ■ Thermal efficiency *For more details, please refer to the catalog or feel free to contact us.

• Other heaters