酒井製作所 List of Products and Services

At Sakai Manufacturing Co., Ltd., we produce OEM parts such as bodies, frames, and covers for equipment manufacturing. We also have a track record in producing bodies, frames, and covers for food machinery! Since we own a fiber laser welding machine, we can manufacture clean bodies without the need for finishing processes like polishing. Additionally, we can perform machining with minimal distortion and reduce the man-hours required for finishing processes. 【Applications】 ■ Chute shapes ■ Boxes ■ Frames ■ Control panels ■ Covers related to equipment Please feel free to consult us about other shapes as well. The materials that can be processed with fiber laser welding are up to 《Steel plate thickness 3.2mm》 and 《Stainless steel plate thickness 3.0mm》. (Please consult us for other materials.) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Welding Machine
• Contract manufacturing

Do you have any of these concerns? ■ Struggling with paint peeling... ■ Wanting to maintain a beautiful appearance... ■ Looking to apply a shock-resistant finish... and more Sakai Manufacturing Co., Ltd. offers various surface treatments, including the common 'baked solvent painting,' 'electrostatic painting,' and 'powder coating.' Please feel free to consult us about any issues with your current painting or if you wish to outsource. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other surface treatment equipment

Do you have any of these concerns? - Struggling with warping during processing of thin plates... - Wanting to maintain a beautiful appearance... - Finding it troublesome to deal with burns and beats... - Wanting to process stainless steel sturdily... and more. At Sakai Manufacturing Co., Ltd., we produce OEM bodies, frames, and covers for equipment manufacturing. We can process materials with fiber laser welding up to {iron plate thickness 3.2} and {stainless steel plate thickness 3.0}. (Please consult us for other materials.) *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Welding Machine
• Contract manufacturing

"Bending processing" is necessary for the manufacturing of main covers and control panel cabinets for large machinery. While we want to process with high precision, we need expertise in bending and large processing machines. In Sakai Manufacturing's bending process, we use "benders" and "roll benders" to carry out the work. By utilizing equipment with distinctive features, such as those equipped with a hybrid drive system and automatic angle setting functions, we enable a wide range of bending processes. ★ In addition to the required thickness, you may wonder about the bending rates we can accommodate... Please feel free to consult with us first. *Please take a look at the PDF materials or feel free to contact us.

• Other processing machines
• Other surface treatment equipment
• Processing Contract

Steel materials that could only be processed manually can now be freely processed using machine laser processing! By replacing cutting operations that were done with methods like flame cutting or band saws, as well as hole processing that was done using drills, we can achieve high-quality finished products. 【Available Processing Targets】 ■ Shapes and Sizes - Square Pipe: φ220mm - Round Pipe: φ220mm - Steel Plate: Thickness 22mm - SUS Plate: Thickness 12mm * Angle: Long side 90mm, Channel: Long side 150mm ★ If you have any other material requests, please feel free to contact us. * For more details, please watch the video or download the PDF materials.

• Other processing machines
• Other surface treatment equipment
• Processing Contract

"Do you have any of these concerns?" ■ I need a place that can manufacture large machine covers... ■ I'm having trouble with the control box door not closing properly... ■ The control panel I received has dimensions that differ from the drawings due to metal distortion, so electronic components won't fit... ■ I want custom-sized and shaped machine covers and control panel cabinets... ■ I want it made according to the drawings and using a processing method that suits our company... Sakai Manufacturing can solve this with our 'Turret Punch Press and Laser Combination Machine'! - What we can do: ■ By using special molds, we can perform forming processes. ■ Complex shapes can be processed using laser processing, allowing for irregular shapes. Examples) Forming to secure screw threads on thin plates: Burring process Forming to dissipate heat from control panels: Louver processing Processing of 1mm holes... and more *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other surface treatment equipment
• Processing Contract

In the welding process, we utilize our past experiences and know-how to perform welding. We discuss among ourselves to create good products based on the skills and experiences each of us possesses, striving for the best processing. Using air to process taps, we quickly and accurately manufacture products by employing equipment such as air tappers for cutting and processing steel materials, iron workers, metal saw band saws, and shearing and corner shears for cutting plates. 【Equipment Owned】 ■ Welding Machines: 10 Co2 / 10 Ar, totaling 20 machines ■ Fiber Laser Welding Machine: Amada (1 unit FLW600MT) ■ Spot Welding Machines: Amada (2 stationary units, 2 other units, 1 table-type unit), totaling 4 machines ■ Stud Welding Machines: Amada (1 stationary unit, 2 hand-operated units), totaling 3 machines *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Welding Machine
• Contract manufacturing

At Sakai Manufacturing, we perform surface treatments including the common "baked solvent painting," "electrostatic painting," and "powder coating." "Electrostatic painting" is a painting method that applies direct current high voltage between the grounded workpiece (positive electrode) and the gun (negative electrode), creating an area of action between the two electrodes to negatively charge the paint particles. "Powder coating" involves using solid paint in the form of fine particles, which are applied to the workpiece through electrostatic painting and then heated to cure. We also offer "heated black dyeing processing," where a solution of caustic soda mixed with an acid is heated to a boiling state, and steel materials are boiled to form a ferric oxide film (black rust). 【Types of Surface Treatments】 ■ Baked solvent painting ■ Powder coating (powder coat) ■ Electrostatic painting ■ Heated black dyeing processing *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other surface treatment equipment

In Sakai Manufacturing's bending process, we use a bender and a roll bender for our operations. This document introduces the bending process through photographs. By utilizing equipment with distinctive features, such as those equipped with a hybrid drive system and automatic angle setting functions, we enable a wide range of bending processes. 【Equipment Owned】 ■ NC Bender - Amada (1 unit of HG1303 / 1 unit of HDS1303 / 5 other units) Total of 7 units ■ Roll Bender - Sumitomo Manufacturing (1 unit of 3-roll / 1 unit of 2-roll / 1 other unit) Total of 3 units *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Welding Machine
• Other surface treatment equipment

The blanking (cutting) process is carried out using a turret punch press and a laser processing machine. With the introduction of the "cycle loader" for automatic material loading and unloading and the "automatic die exchange system" for automatic die replacement in the turret punch press, it is now possible to operate automatically even at night, thereby improving productivity. The introduction of the new laser processing machine has made it possible to process pipes and steel materials, meeting customer needs. 【Advantages of Turret Punch Press and Laser Combination Processing】 ■ By using special dies, forming processing is possible. ■ Complex shapes can be processed using laser processing, allowing for irregular shapes as well. Example) Forming to secure screw threads on thin plates: Burring processing Forming to dissipate heat for control panels: Louver processing *Processing sizes are predetermined. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other surface treatment equipment
• Processing Contract

In our programming process, we use the two-dimensional and three-dimensional data (such as DXF, DWG, etc.) received after meetings with customers to create programs based on the drawings. We are working on cost reduction by using the software "Dr.ABE Blank," which automatically lays out the product's development drawings, and the software "Dr.ABE BEND," which automatically creates the bending sequence for the development drawings. By specializing in specific areas and dividing tasks, we can also respond to short delivery times. 【Features】 ■ Utilization of 2D data (3D modeling of three-view drawings) - Using AP100, we utilize three-view DXF and DWG data for development. ■ Utilization of 3D data (import types) - Using SheetWorks, we utilize intermediate files such as Parasolid, ACIS, STEP, and IGES for development. *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Other surface treatment equipment
• 3D CAD

Our company was founded in 1970 as a sheet metal processing business and has continuously expanded our services to meet customer demands by incorporating can manufacturing and painting departments, establishing a comprehensive in-house production system that continues to this day. We achieve the provision of high-quality products through the fusion of advanced equipment and skilled techniques. By collaborating with partner companies, we further enhance our strength in offering one-stop solutions. We handle a wide range of processes including program design, cutting, bending, welding, surface treatment, and assembly. 【Business Description】 ■ Processing industry for laser processing, sheet metal, can manufacturing, powder coating, and blackening. *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Welding Machine
• Other surface treatment equipment