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Die-cutting is used to punch out materials like rubber, sponge, and resin in designed shapes. For products that are not mass-produced enough to warrant the creation of dedicated molds for small to medium lots or prototypes, low-cost die-cutting is suitable. Even in cases where the material is thick, uneven, or hard, there may be solutions available, so please feel free to consult us. Our website introduces examples of die-cutting and common issues and countermeasures that arise when die-cutting rubber, sponge, and resin. Please take a look. [Contents] ■ Examples of items that can be die-cut from rubber, sponge, and resin! ■ There are suitable and unsuitable die-cutting methods for urethane and sponge. ■ Common issues and countermeasures when die-cutting rubber, sponge, and resin. *For more detailed information, please refer to the related links. *For further inquiries, please feel free to contact us.
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Free membership registrationVacuum forming dies and pressure forming dies refer to the molds used during the processes of vacuum forming and pressure forming to manufacture food trays, blister packs, plastic trays, etc. While standard dies cut flat items, vacuum forming dies and pressure forming dies cut three-dimensional items. Paper is flat, but trays are three-dimensional. The height of plywood and blades is adjusted for cutting. This is also our area of expertise. We provide detailed information in the related links below, so please take a look. [Content Included] ■ What are vacuum forming dies and pressure forming dies? ■ Common issues that arise during vacuum forming and pressure forming? ■ Solving problems during vacuum forming and pressure forming! Yamazaki's patented technology ■ Technology that is necessary in an era where the "quality" of products is questioned ■ Automatic punch type *Detailed information can be viewed through the related links. *For more information, please feel free to contact us.
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Free membership registrationThe most representative use of die cutting is for paperboard and cardboard. Various shapes of boxes and packages are cut out from a single sheet of paper. Our website provides detailed information about common issues and countermeasures that often arise when die cutting paperboard and cardboard. Please take a look at the related links below. 【Content Included】 ■ Common issues and countermeasures when die cutting paperboard and cardboard - Problems with cutting complex shapes - Issues with vibration and paper dust - Tips to avoid cutting fingers on the edges of paper ■ Embossing Sink - Why it is low cost and looks good - Achieving embossing (raised designs) using the "Men Pita-kun"! Delicate and beautiful! Plus, cost reduction and time savings! *For more details, please refer to the related links. Feel free to contact us for more information.
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Free membership registration"More than molds, it's about die cutting!" There are times when we can confidently say this. By using methods and die-cutting materials tailored to the material, it is possible to reduce costs by using die cutting even in cases where molds have been used until now. Our company manufactures die cuts for various applications, not limited to paper and PET, including packing die cuts and pinnacle dies. 【Features of Die Cutting】 ■ Cost-effective ■ The cost of the die is low, and while durability may be inferior, it is suitable for small lots and prototypes. ■ With proper maintenance, it can be used for a long time. ■ Mainly punches flat surfaces. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationYamazaki Die Cutting is a die-cutting company with patented technology for die cutting. We have developed and patented a "positioning block" that operates according to the subtle angles and shape differences of package sheets. Each block has a support pillar in the center, allowing the angle of the blade to change according to the molded product in a movable manner. Additionally, we have installed our original "spring device" at the four corners of the movable block, designed to eject the molded product along with the block after cutting. This eliminates the need for rubber for ejection, enabling clean and precise die cutting. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationDie-cutting is used to create familiar items in everyday life. For example, boxes for sweets, boxes for pharmaceuticals, boxes for pots, boxes for electrical appliances, food trays for frozen foods, industrial parts trays, packing for water pipes, circuit boards, protective films, and more. Die-cutting is used when performing product cutting and bending processes. On our website, we provide detailed information about the die-cutting process, including the elements that make up die-cutting. *For more details, you can view them through the related links. Please feel free to contact us for more information.
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Free membership registrationOur company performs embossing simultaneously with punching. Conventional technology incurs high costs because it requires a separate process. The current simultaneous embossing does not use a male-female method; instead, it employs cushioning paper or resin stamps, which do not allow for sharp embossing. Why was the male-female method not adopted? It is because aligning the male and female parts is difficult. By using a counter plate with the Menpita-kun method, precise positioning is easily achievable even for very delicate embossing at a low cost. We also sell Menpita-kun and Menpita-kun Plus, so please feel free to contact us. *For more details, please refer to the PDF materials or feel free to reach out to us.
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Free membership registrationAt our company, we are constantly researching new materials and methods to meet your needs. These ideas take shape through the skills of our experienced craftsmen. The increasing consumer interest in the "quality" of products serves as a reminder for producers and sellers to be cautious and mitigate risks. That is why we encourage you to place your orders for blister pack die-cutting with our company, which focuses on improving quality and avoiding risks. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registration"Water jet processing" is a method of cutting objects using water that is injected at ultra-high pressure. The water, pressurized and injected at ultra-high pressure, reaches about three times the speed of sound, creating a powerful water jet. This high-speed, high-density ultra-high-pressure water energy is utilized to cut the target object. There is no generation of dust from the processing target, and there is no impact on workers or the environment. Additionally, since processing can be done using only water, it is environmentally friendly. 【Features】 ■ Processing costs are lower than expected ■ No thermal effects due to water cutting ■ Can cut non-ferrous metals ■ Can cut shapes from any desired location ■ Environmentally conscious processing *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"Vacuum forming and pressure forming" refers to the die used in the processes of vacuum forming and pressure forming for manufacturing food trays, blister packs, plastic trays, etc. While standard dies cut flat items, these dies cut three-dimensional items. Paper is flat, but trays are three-dimensional. Adjustments are made to the height of the plywood and blades to perform the cutting. Additionally, there is an "automatic punch type" die specifically for vacuum trays. Please feel free to contact Yamazaki Die for inquiries about dies. Consultations are free. 【Features】 ■ Developed and patented a "positioning block" that operates according to the subtle angles and shape differences of the packaging sheet. ■ Each block has a support pillar in the center, allowing the angle of the blade to change according to the molded item. ■ An original "spring device" is installed at the four corners of the movable block, designed to eject the molded item along with the block after punching. ■ There is no need for rubber for ejection, enabling clean and precise punching. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis product is a curved LED light guide plate for inspection that successfully eliminates unevenness in light from front to back and side to side by curving the light guide plate using patented technology. Originally released as equipment for photography, it has now been newly transformed for use as inspection lighting. It can be widely utilized for inspection lighting, such as for checking scratches on objects and inspecting paint unevenness, as well as for photography equipment, depending on your ideas. 【Features】 ■ Successfully eliminates unevenness in light ■ Widely usable depending on ideas ■ Patent obtained ■ Design registered *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationYamazaki Die Co., Ltd. offers services tailored to customer needs, including vacuum forming dies, joint sheets, and rubber/urethane sponge dies. We also possess patented technology that allows the blades to move according to the shape of the molded product, and we can conduct trial die cutting, so please feel free to consult us if you have any requests. 【Product Lineup】 ■ Vacuum forming dies ■ Joint sheets ■ Rubber/urethane sponge dies ■ Paperboard dies ■ Cardboard dies ■ Other processing *For more details, please download the PDF or feel free to contact us.
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