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Manufacturing and processing contract
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新武

addressNiigata/Tsubame-shi/Suginami 813
phone0256-63-7569
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last updated:Oct 14, 2022
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[Technical Information] Explanation of Press Die Manufacturing by a Specialty Mold Manufacturer

We manufacture various types of press molds such as sequential, single-shot, and transfer types according to your needs!

This document provides information about the press mold manufacturing by Shinbu, a company specializing in mold making. We also accept inquiries regarding the press processing of products that are considered difficult to automate or products manufactured through machining. Estimates are generally free of charge. Please feel free to contact us. 【Order Types】 ■ Design and manufacturing of press molds ■ Design of press molds ■ Manufacturing of press molds (in case of bringing in design drawings) ■ Support for prototype molds and small quantity press processing *For more details, please download the PDF or contact us.

  • Press Dies

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Case Studies of Mold Manufacturing by a Press Die Specialized Manufacturer

Introducing examples of mold manufacturing such as progressive molds, single-stroke molds, and transfer molds from a manufacturer specializing in press molds!

This document is a collection of case studies introducing molds manufactured by Shinbu, a company specializing in mold production. It features numerous photographs showcasing examples of progressive molds, as well as single-stroke and transfer molds. Additionally, our company also accepts inquiries regarding the press conversion of products that are considered difficult to automate or are currently being produced through machining, and we have included photos of press samples. [Manufacturing Examples] ■ Progressive Molds ■ Single-Stroke and Transfer Molds *For more details, please request the document or view the PDF data available for download.

  • Press Dies

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[Service Introduction] Press Die Manufacturing for Cutting Shapes

Proven track record in mass production! We also accommodate consultations regarding the feasibility of press products based on customer requests!

A press die is used to mold products necessary for press processing, which is employed in automotive parts, electronic devices, and home appliances, and is widely used in products around us. Recently, one trend in press parts is the pressification of machined parts. For example, at Shinbuki, they successfully converted a part that was machined to a thickness of 3mm from an initial thickness of 5mm after pressing, by utilizing a technology that adjusts the thickness from 3.2mm. They also achieved mass production by streamlining the die. 【Features】 ■ Transition from machining to press processing ■ Compatible with processed parts from various industries ■ Proven track record in mass production *For more details, please refer to the PDF document or feel free to contact us.

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【Service Introduction】Reverse Engineering

Manufacturing of old molds and machine parts that have been discontinued! Achieving cost reduction through the use of genuine parts alternatives.

In "reverse engineering," we disassemble and analyze physical products and parts to create drawings and manufacture or replicate components. Our company thoroughly manages and stores 2D and 3D data of molds and parts produced in-house, enabling rapid and accurate production of spare parts. Therefore, we offer a service to measure and create drawings for the restoration of molds and parts. We also accommodate products and parts not manufactured by us, so please feel free to consult us. 【Features】 ■ Restoration of parts without drawings or data is possible ■ Cost reduction through alternatives to genuine parts ■ Support for complex product shapes *For more details, please refer to the PDF materials or feel free to contact us.

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[Service Introduction] Integrated Manufacturing of Parts Processing

200 partner companies in the Sanjo area! We are playing a part in reducing the workload of procurement personnel.

The base of operations, Tsubame City in Niigata Prefecture, along with the neighboring Sanjo City, is one of the leading manufacturing regions in Japan. One of its characteristics is the strong horizontal connections among companies, regardless of industry, allowing for collaboration on business and technical consultations and information gathering. For example, we not only procure molds but also handle subsequent processes such as press processing, cleaning, and surface treatment all in-house, collaborating with a diverse range of high-quality manufacturers within the Tsubame-Sanjo area. We are also actively engaged in orders for integrated parts processing, contributing to the reduction of workload for procurement personnel. 【Features】 ■ Comprehensive support from material procurement to processing ■ 200 partner companies in the Tsubame-Sanjo area ■ Custom parts available *For more details, please refer to the PDF document or feel free to contact us.

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[Reasons for Selection] Consistent support leveraging connections with over 200 companies in Tsubame-Sanjo.

We leverage the processing resources of "Tsubame-Sanjo" to propose and procure a wide variety of processed parts!

Our company leverages a processing network of over 200 partner companies in the Tsubame-Sanjo area, enabling us to provide consistent support from material procurement to processing. Our diverse partner factories can accommodate processing tailored to customer needs, including specialized cutting, polishing and grinding, heat treatment of various steel materials, and various surface treatments. We will optimize proposals for parts procurement and processing not only with our own equipment but also across a wide range that includes our 200 partner companies. 【Features】 ■ Consistent support from material procurement to processing ■ Over 200 partner companies ■ Various processing achievements ■ Custom parts available *For more details, please refer to the PDF document or feel free to contact us.

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Cost reduction through VAVE from the design stage with a track record in press mold and tool manufacturing.

We provide high quality with the technology and achievements cultivated over many years in the design and manufacturing of press molds and tools!

Our company leverages its technology and achievements in press mold and tool design and manufacturing to propose VAVE cost reductions from the design stage. We have established a system that can accommodate production from a single unit, with facilities and personnel ready to handle processing sizes up to 1000mm x 2000mm in-house. Additionally, we have a wealth of experience in manufacturing parts across various business types, from single items and small lot processing to mass-produced components and custom parts. Since we can manufacture from just one part, please feel free to consult with us. 【Features】 ■ VE/VA proposals from the design stage ■ In-house manufacturing capabilities for processing sizes up to 1000mm x 2000mm ■ Support for small lots starting from one unit ■ Numerous achievements across various business types *For more details, please refer to the PDF materials or feel free to contact us.

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Reasons for Being Chosen (3)

Thorough management and storage of drawings! As a press die manufacturer, we can offer stable management capabilities.

Our company makes IT-related system investments every few years, achieving a high level of production management and quality control. We have obtained the "Tsubame City Manufacturing Management System TSO" certification and are implementing initiatives such as thorough management and storage of drawings to ensure that our customers can place their orders with greater peace of mind. Additionally, we maintain and manage machine precision through meticulous maintenance, and effectively utilize the measurement equipment available at the "Local Industry Promotion Center," which is a strength unique to the Tsubame-Sanjo area. 【Features】 ■ Obtained Tsubame City Manufacturing Management System TSO certification ■ Effective use of measurement equipment at the Local Industry Promotion Center ■ Thorough management and storage of drawings ■ Meticulous maintenance to ensure and manage machine precision *For more details, please refer to the PDF document or feel free to contact us.

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Reasons for being chosen (4)

Thorough production management and quality control! We can also handle special requests such as reverse engineering.

Our company is capable of handling various achievements and technologies in press mold and tool design, as well as special processing such as reverse engineering. Moreover, because we thoroughly manage production and quality, we can also restore parts without drawings or data. We have experience with complex product shapes and a wide range of materials. Additionally, we can accommodate supplied materials, so please feel free to consult with us. 【Features】 ■ Restoration of parts without drawings or data is possible ■ Capable of handling complex product shapes ■ Extensive experience with a wide range of materials ■ Can accommodate supplied materials *For more details, please refer to the PDF materials or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Flap Link S50C

The precision of the φ12 with a cut and the operating long hole is important! Here is an example of a flap link.

The product is a flap link used for food-related machinery. The material used is S50C, and the size is 10×20×82.1. One of the features of this product is that the accuracy of the φ12 cut and the functioning long hole is crucial. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Clamp ■ Material: S50C ■ Size: 10×20×82.1 ■ Accuracy: ±0.01 to ±0.2 ■ Processing Method: Wire cutting, machining ■ Industry: Industrial machinery *For more details, please refer to the PDF document or feel free to contact us.

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[Press Die and Parts Processing Product Example] Clamp A5052

The material used is A5052, and the size is 15×48×49! An example of a clamp used in mass production equipment machinery.

The product is a clamp used in mass production equipment machinery. The material used is A5052, and the size is 15×48×49. The processing features include a φ15 hole with a notch and a recessed long hole section that operates, with dimensional accuracy being a critical aspect. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Clamp ■ Material: A5052 ■ Size: 15×48×49 ■ Accuracy: ±0.2 ■ Processing Method: Machining ■ Industry: Construction machinery, industrial machinery *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Slicer SUS304

The grid-shaped 1mm width is made with a sharp angled cutting edge facing downwards! Introducing examples of slicers.

This product is a slicer used in food processing equipment. The material used is SUS304, and the size is 2×φ117. The processing feature includes a lattice-shaped cutting edge with a 1mm width that is designed with an acute angle facing downwards. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Cutter ■ Material: SUS304 ■ Size: 2×φ117 ■ Precision: ±0.2 ■ Processing Method: Wire cutting ■ Industry: Industrial machinery *For more details, please refer to the PDF document or feel free to contact us.

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[Press Die and Parts Processing Product Case] Table A5052

The size is 28×φ750! An example of a turntable used for mass production machinery.

The product is a turntable used for mass production machinery. The material used is A5052, and the size is 28×φ750. One of the features of this product is the strict positional accuracy and dimensions of the center φ130 and the outer recess. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Table ■ Material: A5052 ■ Size: 28×φ750 ■ Accuracy: ±0.1–0.5 ■ Processing Method: Lathe processing, machining ■ Industry: Construction machinery *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Guide SUS304

After processing, we will weld two φ1.5 pipes and carry out the finishing process for the important parts! Here is an example of guide components.

This product is a guide part used in food-related machinery. The material used is SUS304, and the size is 36×28×95.8. As a feature of processing, after preliminary machining, two φ1.5 are welded to finish the critical parts. Therefore, efficient setup know-how is required. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Positioning ■ Material: SUS304 ■ Size: 36×28×95.8 ■ Precision: ±0.1 ■ Processing Method: Machining, Wire Cutting ■ Industry: Industrial Machinery *For more details, please refer to the PDF document or feel free to contact us.

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[Press Die and Parts Processing Product Example] Cover Bracket S50C

Proven track record of low cost and short delivery times! Case study of cover brackets used in construction machinery.

The product is a cover bracket used in construction machinery. The material used is S50C, and the size is 70×50×125. As for the processing features, the width dimension and perpendicularity of the U-shaped part were crucial for the product. Additionally, we have a proven track record of similar products, with experience in low-cost and short delivery times. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Bracket ■ Material: S50C ■ Size: 70×50×125 ■ Precision: ±0.1 ■ Processing Method: Machining ■ Industry: Construction Machinery *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Case] Frame SUS304

Cutting the inner side walls from U-shaped extruded material! Examples of frames used in industrial machinery.

The product is a frame used in industrial machinery. The material used is SUS304, and the size is 100×200×395. As for the processing features, the inner side walls were machined from U-shaped extruded material. Additionally, it was necessary to process under appropriate conditions to prevent the side walls from collapsing during machining. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Frame ■ Material: SUS304 ■ Size: 100×200×395 ■ Accuracy: ±0.1 to ±0.5 ■ Processing Method: Wire cutting ■ Industry: Industrial equipment *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Examples] Base Acrylic

Create and process data from 3D models! A base case used for food-related machinery.

The product is a base used for food-related machinery. The material used is acrylic, and the size is 2×300×300. Due to specifications, it has a subtle circular shape, and data was created and processed from a 3D model. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Base ■ Material: Acrylic ■ Size: 2×300×300 ■ Precision: ±0.2 ■ Processing Method: Machining ■ Industry: Industrial Machinery *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Case] Liner SS400

The dimensional tolerance for a thickness of 100mm is ±0.01! An example of a liner used for industrial machinery applications.

This product is a liner used for industrial machinery applications. The material used is SS400, and the size is 100×50×940. For the mold height adjustment component, the thickness dimension of 100mm has a tolerance of ±0.01. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Height adjustment block ■ Material: SS400 ■ Size: 100×50×940 ■ Precision: ±0.01 to ±0.5 ■ Processing Method: Machining, polishing, and others ■ Industry: Industrial machinery *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Support Block S45C

Processing from hole machining to tapping without changing setups! Introducing examples of support blocks.

The product is a support block used for industrial machinery applications. The material used is S45C, and the size is 100×85×126. As it is an auxiliary part for the mold operating section, processing was carried out from hole machining to tapping without any setup changes. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Mold attachment parts ■ Material: S45C ■ Size: 100×85×126 ■ Accuracy: ±0.2 to ±0.5 ■ Processing Method: Machining, grinding, others ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Base Plate SS400

Everything except for grinding is manufactured in-house! An example of a base plate used for industrial machinery.

The product is a "base plate" used for industrial machinery applications. The material used is SS400, and the size is 40×673×940. All manufacturing, except for polishing, was done in-house. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Mold mounting plate ■ Material: SS400 ■ Size: 40×673×940 ■ Precision: ±0.05 to ±0.5 ■ Processing Methods: Wire cutting, polishing, others ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Back Plate GO40F

Grinding precision within ±0.01! Examples of back plates used for industrial machinery applications.

The product is a "back plate" used for industrial machinery, and it is a mold component. The material used is GO40F, and the size is 12×220×275. We have achieved a grinding precision within ±0.01. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Height adjustment plate ■ Material: GO40F ■ Size: 12×220×275 ■ Precision: ±0.01 to ±0.5 ■ Processing Method: Wire cutting, grinding, and others ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Punch Plate S45C

The accuracy of the component injection section is within ±0.01! An example of a punch plate used for industrial machinery applications.

The product is a "punch plate" used for industrial machinery. The material used is S45C, and the size is 25×220×268. The precision of the component injection area is maintained within ±0.01. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Punch mounting plate ■ Material: S45C ■ Size: 25×220×268 ■ Precision: ±0.01 to ±0.5 ■ Processing Method: Wire cutting, polishing, and others ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Cut Punch A SKD11

Processed within ±0.01 for both shape and right angle! An example of a cut punch used for the cutting edge of a mold.

The product is a "cut punch" used for industrial machinery, which serves as a cutting edge in molds. The material used is SKD11, and the size is 80×44×49. The outer shape and right angle have been processed within ±0.01. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Cutting edge ■ Material: SKD11 ■ Size: 80×44×49 ■ Precision: ±0.01 ■ Processing Methods: Machining, wire cutting, polishing, and others ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Die and Parts Processing Product Example] Cut Punch B SKD11

Processed within ±0.01 for both shape and right angle! Example of a cut punch used for the cutting edge of a mold.

The product is a "cut punch" used for industrial machinery, which serves as a cutting edge in molds. The material used is SKD11, and the size is 90×16×38. The outer shape and right angle have been processed within ±0.01. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Cutting edge ■ Material: SKD11 ■ Size: 90×16×38 ■ Precision: ±0.01 ■ Processing Method: Machining, wire cutting, polishing, and others ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Die and Parts Processing Product Example] Back Plate S45C

Grinding precision within ±0.01! Examples of back plates used for industrial machinery applications.

This product is a mold component for a "back plate" used in industrial machinery. The material used is S45C, and the size is 17×150×275. We have achieved a grinding precision within ±0.01. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Height adjustment plate ■ Material: S45C ■ Size: 17×150×275 ■ Precision: ±0.01 to ±0.5 ■ Processing Method: Machining, Grinding ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Stripper Plate S45C

Partial 3D machining construction! An example of a stripper plate processed within ±0.01 in the component injection section.

The product is a "stripper plate" used for industrial machinery. The material used is S45C, and the size is 32×150×275. Some parts have undergone 3D processing, and the injection parts have been machined within ±0.01. As such, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Plate holding plate ■ Material: S45C ■ Size: 32×150×275 ■ Precision: ±0.01 to ±0.5 ■ Processing Methods: Machining, wire cutting, polishing ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Hold Lifter SKD11

High precision finishing! A case of a hold lifter used in mold pie rod holders.

The product is a "Hold Lifter" used for medical devices, and it is a component used in the mold's pyrod holder. The material used is SKD11, and the size is φ30×133. It has been finished with high precision through lathe processing and cylindrical grinding. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Pilot mounting component ■ Material: SKD11 ■ Size: φ30×133 ■ Precision: ±0.05 to ±0.2 ■ Processing Method: Grinding, Lathe ■ Industry: Automotive, Construction, Industrial Machinery *For more details, please refer to the PDF document or feel free to contact us.

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[Press Die and Parts Processing Product Example] Guide Block SKD11

Dimensional accuracy within ±0.01! An example of a guide block used in the guide part of a mold.

This product is a "guide block" used for industrial machinery, specifically a component used in the guide part of molds. The material used is SKD11, and the size is 40×50×55. The dimensional accuracy is maintained within ±0.01. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Punch guide ■ Material: SKD11 ■ Size: 40×50×55 ■ Accuracy: ±0.01 ■ Processing methods: Machining, wire cutting, grinding ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Die Plate SKD11

Considering component strength and product discharge! A case of die plates used for product separation in molds.

The product is a "die plate" used for industrial machinery, specifically for the cutting blade components in molds. The material used is SKD11, and the size is 45×150×275. The shape is designed with consideration for part strength and product discharge. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Cutting blade ■ Material: SKD11 ■ Size: 45×150×275 ■ Precision: ±0.01 to ±0.2 ■ Processing Method: Machining, wire cutting, polishing ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Spacer Block SS400

The irregular-shaped hole is processed by cutting! An example of a spacer block used for adjusting the height of a mold.

The product is a "spacer block" used for industrial machinery, which is a component used for adjusting the height of molds. It is made of SS400 material and has dimensions of 188×150×275. Irregular holes are processed by cutting, achieving cost reduction. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Height adjustment block ■ Material: SS400 ■ Size: 188×150×275 ■ Precision: ±0.01 to ±0.2 ■ Processing Method: Machining, Grinding ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Die and Parts Processing Product Example] Back Plate SS400

Achieving cost reduction! A case study of back plates used for height adjustment of molds.

The product is a "back plate" used for industrial machinery, which is a component used for adjusting the height of molds. The material used is SS400, and the size is 30×220×310. The irregularly shaped hole at the front has been processed by cutting, achieving cost reduction. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Mounting plate ■ Material: SS400 ■ Size: 30×358×680 ■ Precision: ±0.05 to ±0.5 ■ Processing Method: Machining, polishing ■ Industry: All industries *For more details, please refer to the PDF materials or feel free to contact us.

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[Press Mold Product Example] Spacer Block 113×110×493

The dimensional tolerance for a thickness of 113mm is ±0.01! An example of a spacer block used for adjusting the height of a mold.

The product is a "spacer block" used for industrial machinery, which is a component used for adjusting the height of molds. The material used is S45C, and the size is 113×110×493. The thickness of 113mm has a dimensional tolerance of ±0.01. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Height adjustment block ■ Material: S45C ■ Size: 113×110×493 ■ Accuracy: ±0.02 to ±0.5 ■ Processing Method: Machining, polishing ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Processed Product Example] Base Plate 35×673×940

Cutting processing of irregularly shaped holes and two U-shaped parts! We will introduce examples of products suitable for mounting plates!

The product is a "base plate" used for industrial machinery, specifically utilized as a unit base for molds. The material used is SS400, and the size is 35×673×940. Irregular holes and two U-shaped cuts were processed by cutting, and all other processes, except for polishing, were handled in-house. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Mounting plate ■ Material: SS400 ■ Size: 35×673×940 ■ Precision: ±0.05 to ±0.5 ■ Processing Method: Machining, polishing ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Processing Example] Base Plate (30×358×680)

The material used is SS400! This is an example of a base plate that has been processed entirely in-house, except for polishing.

The product is a "base plate" used for industrial machinery, and it was used as a mold unit base. All processing except for polishing is done in-house. The material used is SS400, and the size is 30×358×680. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Mounting plate ■ Material: SS400 ■ Size: 30×358×680 ■ Precision: ±0.05 to ±0.5 ■ Processing Method: Machining, polishing ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Die Plate S45C

Suitable for positioning and assembly plates! Introducing examples of parts where the positional accuracy of holes and recesses is crucial.

The product is a "die plate" used for industrial machinery, specifically utilized in the holder part of molds. The material used is S45C, and the size is 20×100×221. A key feature is that the positional accuracy of the holes and recesses is crucial for this component. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Positioning and assembly plate ■ Material: S45C ■ Size: 20×100×221 ■ Accuracy: ±0.01 to ±0.2 ■ Processing Method: Machining, polishing ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] DIVELOCK SKD11

Processing by machining, wire cutting, and polishing! Examples of die blocks for industrial machinery applications.

The product is a "Diblock" used for industrial machinery, specifically for cutting blade components of molds. The material used is SKD11, and the size is 33×64×75. A feature is that the stepped side wall serves as a product guide, and it was finished after hardening. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Cutting blade ■ Material: SKD11 ■ Size: 33×64×75 ■ Precision: ±0.01 ■ Processing Methods: Machining, wire cutting, polishing ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Bend Block SKD11

The shape part is finished after hardening! An example of a bend block processed by machining and polishing.

The product is a "bend block" used for industrial machinery, which was utilized for bending punches in molds. The material used is SKD11, and the size is 208×36×176. As a feature of the processing, the shaped part was finished after hardening. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Bending parts ■ Material: SKD11 ■ Size: 208×36×176 ■ Precision: ±0.01 to ±0.1 ■ Processing Method: Machining, Grinding ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Processing Example] Spacer Block 245×60×225

Ideal for positioning and height adjustment blocks! Example of a spacer block processed with hole accuracy of ±0.01.

The product is a "spacer block" used for industrial machinery, specifically utilized on the guide receiving side of molds. It is processed with a hole accuracy of ±0.01. The material used is S45C, and the size is 245×60×225. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Positioning and height adjustment block ■ Material: S45C ■ Size: 245×60×225 ■ Accuracy: ±0.01 to ±0.2 ■ Processing Method: Machining, polishing ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Stripper Block S45C

The shape part is processed with a 3D model! An example where the positional tolerance between the shape part and the component injection part is within ±0.01.

The product is a "stripper block" used for industrial machinery, and it was used as a plate holding component for molds. The material used is S45C, and the size is 43×110×225. As a feature of the processing, the shape part was machined using a 3D model, and the positional tolerance between the shape part and the component injection part was kept within ±0.01. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. 【Processing Overview】 ■ Application: Plate holding block ■ Material: S45C ■ Size: 43×110×225 ■ Accuracy: ±0.01 to ±0.2 ■ Processing Method: Wire cutting, polishing ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Die and Parts Processing Product Example] Surface Punch SKD11

The material used is SKD11, and the size is φ23×28! An example of a product suitable for burr crushing punches.

The product is a "face punch" used for industrial machinery, utilized as a burr crushing component for product holes in molds. It is manufactured with high precision using lathe and cylindrical grinding. The material used is SKD11, and the size is φ23×28. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Burr crushing punch ■ Material: SKD11 ■ Size: φ23×28 ■ Precision: ±0.01 ■ Processing Method: Grinding, Lathe ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Holder Block A S45C

Ideal for positioning and assembly blocks! Introducing holder blocks processed by machining and grinding.

The product is a "holder block" used for industrial machinery, specifically utilized in the cam unit parts of molds. The material used is S45C, and the size is 171×60×300. As a feature of the processing, 3D machining is performed using a 5-axis machining center. In this way, our company has various achievements in parts processing, press mold manufacturing, and reverse engineering. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Positioning and assembly block ■ Material: SKD11 ■ Size: 171×60×300 ■ Precision: ±0.01 ■ Processing Method: Machining, polishing ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Example] Holder Block B S45C

The positional tolerance of the hole and shape section is within ±0.05! Examples of products processed by machining and grinding.

The product is a "holder block" used for industrial machinery, which is a holder component for molds. The material used is S45C, and the size is 41×41×122. The shaped part has undergone 3D processing, and the positional tolerance for the holes and shaped parts is maintained within ±0.05. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Positioning and assembly block ■ Material: SKD11 ■ Size: 41×41×122 ■ Precision: ±0.01 ■ Processing Method: Machining, grinding ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Die and Parts Processing Product Example] Holder Block C S45C

3D machining with a 5-axis machining center! Introducing examples of products suitable for positioning and assembly blocks!

The product is a "holder block" used for industrial machinery, specifically utilized in the cam unit parts of molds. The material used is S45C, and the size is 170×110×211. As a feature of the processing, 3D machining was performed using a 5-axis machining center. In this way, our company has various achievements in parts processing, press mold manufacturing, reverse engineering, and more. If you have any concerns, please feel free to contact us. 【Processing Overview】 ■ Application: Positioning and assembly block ■ Material: SKD11 ■ Size: 170×110×211 ■ Accuracy: ±0.01 ■ Processing Method: Machining, polishing ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Processing Example] Form Die (182×150×320)

The size is 182×150×320! We introduce a foam die processed by machining and polishing.

This product is a "form die" used for industrial machinery applications. The material used is SKD11, and the size is 182×150×320. As for the processing features, 3D machining is employed, and all shaped parts undergo finishing after hardening, with surface treatment also performed. In this way, our company has various achievements in parts processing, reverse engineering, and press die manufacturing. 【Processing Overview】 ■ Application: Forming die ■ Material: SKD11 ■ Size: 182×150×320 ■ Accuracy: ±0.01 to ±0.2 ■ Processing Method: Machining, polishing ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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[Press Mold and Parts Processing Product Case] Knockout SKD11

Used for mold knockout! Processed by machining, wire cutting, and polishing.

The product is a "knockout" used for industrial machinery, specifically for mold knockout. The material used is SKD11, and the size is 164×59×100. Additionally, the precision is ±0.01 to ±0.2. As for the processing features, 3D machining is employed, and all shaped parts undergo finishing after hardening, with surface treatment also applied. 【Processing Overview】 ■ Application: Removable block ■ Material: SKD11 ■ Size: 164×59×100 ■ Precision: ±0.01 to ±0.2 ■ Processing Method: Machining, wire cutting, polishing ■ Industry: All industries *For more details, please refer to the PDF document or feel free to contact us.

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