JANOME Corporation List of Products and Services

Janome's servo press "Clean Room Specification" maintains performance while being usable in clean room environments. ■ This servo press is suitable for the assembly process of fine components in medical devices such as endoscopes and catheters. It achieves stable press-in quality through high-precision position control and load control. By using dedicated PC software, data collection and accumulation of pressurization results are possible, and it also supports traceability management based on OK/NG judgments. Additionally, by integrating with a barcode reader, quality management can be performed on a serial number basis. ■ The pressurization unit offers a wide range of lineup with maximum pressurization forces from 0.5 kN to 50 kN. It supports various external interfaces such as I/O, RS-232C, and fieldbus (optional), making it easy to integrate with PLCs and other systems. It is also suitable for incorporation into various automatic machines and inspection devices. ■ All-in-one design with a dual-hand push switch significantly reduces the man-hours and lead time required for equipment setup. It can be used for research and development purposes in clean rooms as well as for prototype lines, making it applicable in various scenarios within the medical field.

• Forging Machine
• Servo
• Testing Equipment and Devices

The "JP5S Series" is a hybrid model electropress that combines the characteristics of both the JP5 and JP-S2 series. It has achieved a more compact design compared to the current 20-ton model. The maximum speed of the ram has improved to about twice as fast, and the acceleration has increased by approximately 6.7 times (compared to our previous models). It features a variety of drive modes that allow for flexible combinations of drive and stop conditions, and it is also capable of preventing the outflow of defective products through its position and load detection functions. Additionally, it reduces environmental impact due to its low noise and low vibration, and it does not require waste oil disposal. It is suitable as an alternative to hydraulic and pneumatic presses. 【Features】 ■ Compact and high-speed operation to improve productivity ■ Equipped with Ethernet as standard for smooth integration into systems ■ Diverse pressing and detection functions to prevent the outflow of defective products ■ No waste oil disposal required, reducing CO₂ emissions and considering the environment *For more details, please download the PDF or feel free to contact us.

• Servo
• Forging Machine
• Powder Molding Machine

●Compatible with various screws A wide range of screws, including iron and non-ferrous metals, can be used. It also supports hexagonal socket screws. ●Manual and automatic types Available in manual and automatic versions. Screw sizes can be selected from M1.0 to M5.0. ●Changeable for different screw diameters By replacing the rail, it can be changed for different screw diameters. ●Stable supply A horizontal straight feed system provides quick and stable supply of screws. ●Stable screw supply Abnormal recovery function In case of abnormal occurrences such as overloading or clogging, the motor will reverse to recover. (If it does not return to normal, it has a safety feature that cuts off the power supply to the drive system.) ●External output signal All models come standard with external output signal lines. Please use them for connection with robots or general-purpose counters. ●Mounting plate for robots We provide mounting plates for our tabletop robots according to the robot model, installation orientation, and installation height. ●Compact A compact size that is ideal for narrow workspaces and for mounting on small tabletop robots.

• Other industrial robots
• Other machine tools
• Parts feeder

This is a tabletop robot with a twin table specification for screw tightening, allowing workpieces to be placed on two X tables, thereby reducing waiting time for both the robot and the operator, and improving productivity. ● Reduction in capital investment costs: Not only does it require one robot instead of two, but it also allows for the use of one tool instead of the usual two, saving on the purchase costs of items like torque drivers. ● Space-saving: Since one robot can handle the space of two tables, the installation space can also be reduced. ◎ For more details, please download the catalog or contact us using the information below.

• Other assembly machines

This is a tabletop robot twin table specification for coating, which allows workpieces to be placed on two X tables, reducing waiting time for both robots and operators, thereby improving productivity. ● Reduction in Capital Investment Costs: Not only does it require one robot instead of two, but it also reduces the need for additional tools, allowing for savings on expensive purchases like jet coating machines. ● Space Saving: Since one robot can handle the equivalent of two tables, the installation space can also be reduced. ◎ For more details, please download the catalog or contact us using the information below.

• Other assembly machines

Equipped with a newly developed dual-hand operation safety device for presses [domestic type certification obtained], this is a C-frame servo press machine suitable for clean rooms (cleanliness class 10). Since safety devices such as light curtains and area sensors are not required, costs can be reduced while ensuring worker safety and a wide working space. - Compatible with cleanliness ISO4 *1 (class 10 *2) - Special structure enhances airtightness to prevent dust generation - Conductive special coating is used for the exterior to prevent static electricity buildup - Low-dust grease is used inside the sliding ram section, and a static-resistant special bellows is equipped on the outside - Two sizes of air connectors for exhaust, selectable based on the exhaust device or capacity - Usable in both clean room and general environments *1 Cleanliness is based on ISO14644-1. *2 Federal Standard 209D (U.S. federal standard) ◎ For more details, please download the catalog or contact us.

• Other processing machines

This is a servo press machine with a C-type frame equipped with a newly developed dual-hand operation safety device [domestic type certification obtained]. Since safety devices such as light curtains and area sensors are unnecessary, costs can be reduced while ensuring worker safety and a wide working space. - Improved manufacturing quality due to high precision - Quality control through traceability (IoT) - Energy-saving compared to hydraulic and pneumatic presses - All-in-one type suitable for cell production and research and development ◎ For more details, please download the catalog or contact us.

• Other processing machines

This is a tabletop circuit board cutting machine that can perform outline processing using a router cut method. It offers two types of dust collection systems: upper and lower. 【Main Features】 ■ No need for a dust collector installation, reducing initial costs ■ Space-saving design with a tabletop model ■ Capable of cutting curves and straight lines with high-performance robot CP control ■ Minimizes stress on the circuit board, achieving clean cutting surfaces ■ == New feature of lower dust collection type == - Router bits last several times longer - Reduced maintenance frequency for spindle motors ■ Convenient feature allowing for blade replacement settings (time) ■ Janome original easy teaching - Cut position determination from CAD drawings, with drawing and editing capabilities (optional) - USB camera teaching (optional) ■ Teaching pendant supports 11 languages

• Circuit board processing machine

This is an automatic screw tightening machine equipped with a "driver set, screw feeding machine, and dedicated screw tightening software" mounted on a tabletop robot. - Capable of various screw tightening operations. - Error detection function improves production quality. - Teaching for screw tightening, loosening, and temporary fitting is easy with dedicated screw tightening software. ■ Optional Services ■ We have started support services for installation, including the production of jigs from the frame, installation of drive recorders, and teaching during the introduction phase. ◎ For more details, please download the catalog or contact us using the information below.

• Other assembly machines

This is a slim and compact servo press suitable for equipment integration. We also offer a lightweight 80kN model suitable for rivet fastening applications. With a rich array of interfaces such as Ethernet, field networks, and DIO, this servo press is well-suited for equipment integration. ○ Recommended for replacing hydraulic and pneumatic presses! ○ Reduces initial installation costs: Basic specifications are kept to a minimum, allowing you to select only the necessary functions from a variety of options. ○ Environmentally friendly compact servo press: Energy consumption is 1/4 to 1/5 that of hydraulic and pneumatic presses. ○ Slim body in cylinder type (width from 65mm): Minimizes the space required for equipment, enabling compact equipment design. ○ Comprehensive interfaces: Supports Ethernet, pendant units, various field networks, digital IO, and RS232C. ○ Equipped with a rich set of judgment functions as standard. ○ Versatile control: controls load, position, distance, and speed. ◎ For more details, please download the catalog or contact us using the information below.

• Forging Machine

Used for various applications such as pressing, riveting, inspection, molding, and sealing, this servo press machine excels in various fields with top-class industry speed and high precision. - By replacing hydraulic and pneumatic presses, a low-noise and clean working environment is achieved, significantly reducing running costs. - With industry-leading speed, cycle times are greatly shortened. - Compatible with clean rooms. *For compatible models, please download the catalog or contact us. - Equipped with standard Ethernet, and six types of field networks are available for selection.

• Other machine elements

This is a tabletop multifunction inspection device equipped with an inspection unit from the JR3000 series. - Diverse inspection capabilities: DIP solder inspection, component difference and color difference inspection, scratch inspection, character inspection, presence of screws, various barcode reading - Traceability support - Maximum inspection range of 500mm - Lighting selection tailored to inspection purposes - Device configuration: main inspection unit, PC, display, controller, switch box ◎ For more details, please download the catalog or contact us using the information below.

• Other industrial robots

This is an orthogonal robot equipped with convenient features unique to specialized software suitable for screw tightening tasks, making it easy to integrate into line production. - You can easily create work programs by simply setting the screw tightening conditions at the work position. - Teaching for screw loosening and temporary fitting can also be done easily. - Convenient features unique to screw tightening software, such as error detection functions. - The setup of the equipment can be carried out smoothly. - This series is available in both 3-axis and 4-axis types. For more details, please download the catalog or contact us using the information below.

• Other industrial robots

This is an automatic screw tightening machine equipped with the JR3000 series "driver set, screw feeding machine, and dedicated screw tightening software." - Diverse screw tightening operations - Error detection function improves production quality. - With dedicated screw tightening software, teaching for screw tightening, loosening, and temporary fitting is easy. ■ Optional Services ■ We have started support services for implementation, including the production of fixtures from the frame, installation of drive recorders, and teaching during the introduction. ◎ For more details, please download the catalog or contact us using the information below.

• Other industrial robots
• Assembly robot

To accommodate work that requires precision coating, we have combined the highly rigid and precise "JR3000 series" with "CCD camera, laser displacement meter, and needle adjuster" into one package. - High-precision coating is possible with three types of correction functions. - Settings and teaching can be easily performed with a single PC software. - Positioning can be easily and accurately specified from the CCD camera image displayed on the PC screen. For more details, please download the catalog or contact us using the information below.

• Other industrial robots

The JR3000 series features a high load capacity specification equipped with a feedback motor, enabling the use of heavy tools and workpieces. ■ Maximum tool weight increased to 15kg! Large tools such as liquid tanks and hot melt coating devices that include heaters can now be used. ■ Maximum workpiece weight increased to 20kg! Capable of handling heavy workpieces. ■ Z-axis brake included Prevents the Z-axis from falling during emergency stops or main power outages. ■ Software includes versatile standard software and dedicated software for coating tasks. ◎ For more details, please download the catalog or contact us using the information below.

• Other processing machines

To make it easier to utilize in various fields, we offer a wide range of pressure and judgment functions. - Significantly reduce cycle time with industry-leading speed. - Ideal for replacing hydraulic and pneumatic presses: Achieve a low-noise and clean working environment, greatly reducing running costs. - Equipped with Ethernet as standard, with six types of field networks available for selection. - Easy teaching with straightforward operation. - Easy replacement from the unit type JP series 3 and 4, leading to reduced cycle time and improved processing accuracy. - We also have compact controllers that are easy to integrate into equipment. - Compatible with clean rooms. *For compatible models, please download the catalog or contact us. For more details, please download the catalog or contact us.

• Other processing machines

This is our top-of-the-line tabletop robot, designed not only for cell production but also with the integration into automated lines and machines in mind, featuring a variety of functions. ○ Versatile standard system software: It can be used for automating various tasks such as board cutting machines, pick-and-place robots, and inspection devices. ○ Dedicated system software: Specialized software for coating and screw tightening applications. Even beginners can easily perform teaching. ○ Standard LAN port included ○ Support for fieldbus (optional) ○ By combining the "auxiliary axis function to control up to two external motors (optional)" and the "position correction function using a camera system (optional)," the scope for more complex and precise tasks expands. ◎ For more details, please download the catalog or contact us using the information below.

• Other industrial robots

This is an orthogonal robot equipped with various convenient features unique to dedicated software suitable for coating operations, making it easy to integrate into line production. - It comes as a set with a robot that combines axes with a wide range of stroke sizes and a dedicated controller that has a variety of functions and an easy-to-use system. - Installation setup is easy, similar to a tabletop robot, allowing for smooth equipment startup. - Various convenient features, such as "camera correction function" and "needle adjuster function," help reduce setup time. - Easy teaching in a dialogue format using a teaching pendant is possible without complicated settings. - This series is available in both 3-axis and 4-axis types. For more details, please download the catalog or contact us using the information below.

• Welding robot
• Cartesian Robot

This is a servo press machine characterized by its slim body (width 65mm or more) and compact controller, which is at the top level in the industry. A lightweight 80kN model suitable for riveting applications is also available in the lineup. It is a servo press machine suitable for equipment integration with enhanced interfaces such as Ethernet, field networks, and DIO. ○ Recommended for replacement of hydraulic and pneumatic presses! ○ Reduces initial installation costs: Basic specifications are kept to a minimum, allowing selection of only the necessary functions from a variety of options. ○ Environmentally friendly compact servo press machine: Energy consumption is 1/4 to 1/5 that of hydraulic and pneumatic presses. ○ Slim body in cylinder type (width 65mm or more): Minimizes the space required for equipment, enabling compact equipment design. ○ Comprehensive interfaces: Supports Ethernet, pendant units, various field networks, digital IO, and RS232C. ○ Rich judgment functions are standard equipped. ○ Versatile control: controls load, position, distance, and speed. ◎ For more details, please download the catalog or contact us using the information below.

• Forging Machine

[NEW]【Coating Specifications】 By simply setting parameters for dot and line coating at the work position, it is easy to create coating operation programs even with a SCARA robot! ・・・ 【Pick & Place Specifications】 We provide dedicated software that allows for easy configuration of pick and place operations without programming. --------------------------------------------------------- Achieving high speed, high precision, and high payload with a high-rigidity arm. This SCARA robot, equipped with our unique easy teaching software, makes it easy to fine-tune during setup and operation. It can be widely used for transporting small parts and assembly tasks. - High-speed operation and standard cycle time - Internal passage prepared within the robot body - Expanded range of motion for the swivel axis - Added robot maintenance functions - Enhanced external interfaces - Built-in simple PLC function - Multilingual support ◎ For more details, please download the catalog below or contact us.

• Other processing machines

With the dedicated screw tightening application software, you can easily create work programs just by setting the screw conditions such as "screw length, pitch, and driver rotation speed" and specifying the screw position. - "Screw floating error detection function" - "Screw idling error detection function" - "Function to temporarily stop when there are no screws in the feeder" These are some of the convenient features unique to the screw tightening software. For more details, please download the catalog or contact us using the information below.

• Other industrial robots

This is our top-of-the-line tabletop robot with a variety of features. Depending on the application, it can be used as a dedicated machine for coating, screw tightening, soldering, circuit board separation, and more. ○ Versatile standard system software: It can be used to automate various tasks such as circuit board separation, pick and place robots, and inspection devices. ○ Dedicated system software: Specialized software for coating and screw tightening applications. Even beginners can easily perform teaching. ○ Standard LAN port included ○ Support for fieldbus (optional) ○ By combining the "auxiliary axis function to control up to two external motors (optional)" and the "position correction function using a camera system (optional)," the range of applications for more complex and precise tasks expands. ◎ For more details, please download the catalog or contact us using the information below.

• Other assembly machines

This is our top-of-the-line tabletop robot, which not only supports cell production but also considers integration into automated lines and machines, featuring a variety of functions. ○ Versatile standard system software: It can be used for automating various tasks such as board cutting machines, pick-and-place robots, and inspection devices. ○ Dedicated system software: Specialized software for coating and screw tightening applications. Even beginners can easily perform teaching. ○ Standard LAN port included ○ Support for fieldbus (optional) ○ By combining the "auxiliary axis function to control up to two external motors (optional)" and the "position correction function using a camera system (optional)," the scope for more complex and precise tasks expands. ◎ For more details, please download the catalog or contact us using the information below.

• Other assembly machines

This is a C-type frame servo press machine equipped with a newly developed dual-hand operated safety device [domestic type certification obtained]. Since safety devices such as light curtains and area sensors are not required, costs can be reduced while ensuring worker safety and a wide working space. - Improved manufacturing quality due to high precision - Quality control through traceability (IoT) - Energy-saving compared to hydraulic and pneumatic presses - All-in-one type suitable for cell production and research and development For more details, please download the catalog or contact us.

• Other processing machines

This is a new model of servo press that utilizes the technology of "position repeatability accuracy." The maximum ram speed has increased by up to 2.5 times, and the acceleration has increased by up to 3.5 times, significantly reducing cycle time. 【Main Features】 ■ Easy to integrate into existing equipment ■ Increased productivity with high-speed operation ■ Diverse pressing functions and abundant judgment functions ■ High precision contributing to improved manufacturing quality ■ Global support for fault diagnosis ■ Automatic amp adjustment and automatic load calibration ◎ For more details, please download the catalog or contact us using the information below.

• Other processing machines

Our company offers a wide range of servo presses suitable for press-fitting and riveting operations, such as high-precision bearings. The "JP Series 5" features industry-leading speed and high precision, making it easy to integrate into equipment, while the "JP-S2 Series" achieves compact device design with its slim body of 65mm. All products are designed with a focus on "space-saving, precision, energy efficiency, and operability." They allow for a variety of pressing operations, and features such as "ending the press when the set load is reached" make operation easy. With abundant functions to determine operating results, we can prevent the outflow of defective products. It is also possible to save operating result data to a PC, which helps ensure traceability. 【Product Lineup】 ■ Industry-leading speed and high precision "JP Series 5" ■ Slim & compact "JP-S2 Series" *Full closed specifications are also available. *Please contact us for operating specifications and compatible models.

• Forging Machine

Our company offers a wide range of servo presses that are ideal for press-fitting and riveting operations, including high-precision bearings. The "JP Series 5" features industry-leading speed and high precision, making it easy to integrate into equipment, while the "JP-S2 Series" boasts a slim body width of 65mm, enabling compact device design. All products are designed with a focus on "space-saving, precision, energy efficiency, and operability." They allow for a variety of pressing options, and operations such as "ending the press when the set load is reached" are easy to perform. With abundant functions to determine operating results, we can prevent the outflow of defective products. It is also possible to save operating result data to a PC, which helps ensure traceability. 【Product Lineup】 ■ Industry-leading speed and high precision with the "JP Series 5" ■ Slim and compact "JP-S2 Series" * Full closed specifications are also available. * Please contact us for details on operational specifications and compatible models.

• Forging Machine