大阪ガスケミカル株式会社　奈良表面加工センター List of Products and Services

A must-see for those struggling with adhesion issues! "Plasma Coat (Ultra Non-Stick Treatment)" features high hardness and durability of thermal spray coatings made from metals, cermets, ceramics, etc., along with the extremely high non-stick properties of silicone resin, while also possessing high grip friction characteristics. Plasma Coat can be applied not only to metal components such as aluminum, stainless steel, and iron, but also to CFRP materials.

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"Tempcoat (Fluorine Coating)" is a coating treatment that possesses various characteristics such as non-stick properties, low friction, and chemical resistance, which are functions of fluororesin. We offer a lineup of various fluorine coatings including PTFE, PFA, FEP, and ETFE, and we will propose a coating that meets your needs. "TC7808" improves the slip properties of various products such as guide components for transport systems, resins, rubber, and food, solving problems during product transportation. Please consider it as a means to enhance the release properties of conventional components and improve cleanability. *Please note that the video will have sound.

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"Plasma Coat (super non-stick treatment)" has high hardness and durability of thermal spray coatings made of metals, cermets, ceramics, etc., along with the extremely high non-stick properties of silicone resin, and also possesses high grip friction characteristics. Plasma Coat can be applied not only to metal components such as aluminum, stainless steel, and iron, but also to CFRP materials.

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"How much does it not stick?" "What is the surface condition of the plasma coating?" "How slippery is it?" "I would like to evaluate in advance whether it can be used." In response to these questions and requests to touch and confirm, we will provide various sample pieces free of charge upon request. Please feel free to contact us.

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In the Fine Materials Division, we are developing fluorine derivatives with excellent optical properties and heat resistance based on the coal chemical technology we have cultivated over many years, for use in camera lenses for smartphones and semiconductor-related materials. Additionally, we propose solutions to the challenges of metal surfaces in industrial equipment used under harsh conditions, and we provide contract processing for surface treatments that demonstrate outstanding effectiveness in non-stick and wear-resistant components. 【Business Overview】 ■ Fine Materials - We develop and manufacture various resins, including thermoplastic, thermosetting, and photo-curable resins, centered around fluorine derivatives with distinctive structures. Our products are particularly excellent in optical properties and heat resistance, contributing to the advancement of high-performance materials for smartphone camera lenses, liquid crystal display components, and semiconductor-related materials. - We also manufacture and sell compatibilizers that allow normally difficult-to-mix resins like PE and PET to blend, as well as flow enhancers for high-viscosity resins. ■ Surface Treatment Processing - We conduct contract processing focused on non-stick properties for metal surfaces and resin materials. Our coatings have a proven track record in various fields, including paper manufacturing, food, chemical industry, textiles, automotive, and equipment. *For more details, please refer to the related links or feel free to contact us.

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Our company uses a special coating technology that combines organic materials such as fluororesin and silicone resin with inorganic materials like ceramics to address issues of adhesion (non-stick), sliding (slip), wear (abrasion resistance), and corrosion (corrosion resistance) in industrial machinery across various fields including chemicals, papermaking, automotive, food, textiles, and hygiene products. We offer high-performance non-stick and sliding solutions tailored to our customers' needs and usage environments, supported by a diverse range of processing recipes. 【Features】 ■ Coating is possible on large substrates measuring 2.5m × 2.5m × 10m ■ We propose better surface treatments for various manufacturing process challenges ■ Solutions and improvements for adhesion issues on metal surfaces using fluororesin and silicone resin We also accept requests for evaluation samples and prototypes. Please feel free to contact us through the inquiry form.

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■Receiving and Preparing Base Material from Customers 1. Incoming Inspection of Base Material: Conduct visual inspections for scratches and confirm part numbers and quantities in advance. 2. Removal of Contaminants such as Oil and Dust Attached to Base Material: Depending on the material and size of the base material, perform oil removal through high-temperature treatment and solvent-based cleaning. 3. Masking Treatment: Apply appropriate masking to areas where processing is not required. ■Substrate Processing to Surface Processing 1. Substrate Processing (Blasting Process): To remove the oxide film on the base material and enhance adhesion, roughen the surface using blasting materials. 2. Thermal Spraying Process: Spray molten metal or ceramic particles onto the base material using a heat source to form a functional coating on the surface. 3. Coating Process (Fluororesin Coating, Silicone Resin Coating): Perform fluororesin or silicone resin coating according to the customer's usage conditions, applications, and characteristics. ■Finishing Polishing to Inspection 1. Finishing Polishing and Inspection: Carry out finishing processes such as polishing according to specifications. Propose solutions tailored to the customer's usage environment, including surface roughness and coating thickness.

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Our fluorine and silicone coatings require baking to exhibit high-performance characteristics. We use our seven baking furnaces, tailored to the substrate, to process at the optimal temperature range. We are equipped with a 10-ton crane, allowing us to handle large and long items, and we have a large baking furnace with dimensions of up to 2.5m x 2.5m x 10m, as well as furnaces suitable for small item processing. Additionally, we have a large blast chamber, a painting booth, and a thermal spraying booth, enabling us to accommodate various processing requests.

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"Plasma Coat (super non-stick treatment)" has high hardness and durability of thermal spray coatings made of metals, cermets, ceramics, etc., along with the extremely high non-stick properties of silicone resin, and also possesses high grip friction characteristics. Plasma Coat can be applied not only to metal components such as aluminum, stainless steel, and iron, but also to CFRP materials.

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"Tempcoat (non-stick treatment)" is a coating process that combines various properties such as non-stickiness, low friction, and chemical resistance, which are functions of fluororesin. It also contributes to improved cleanability and leads to increased work efficiency. We offer a range of fluorine coatings, including PTFE, PFA, FEP, and ETFE, and we will propose a coating that meets your needs.

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Attention those struggling with durability in standard fluorine coatings! The 'XPC Grade' enhances adhesion compared to regular fluorine coatings by applying a ceramic or alloy thermal spray layer beneath our Tempcoat. This results in improved wear resistance and durability. Additionally, by utilizing the unevenness of the thermal spray layer to adjust the surface condition (roughness) of the fluorine coating, a new surface state for fluorine coatings can be achieved, leading to improved adhesion of the product.

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"Shiriseracoat 8011" is a special silicone-based coating that uses alkoxysilane as its main material, achieving outstanding non-stick properties and a high hardness that far surpasses fluorine-based paints. Its main features include the ability to obtain a hard and non-stick film that is superior to fluorine coatings, and the capability to be processed at low temperatures (100-200°C), which helps to suppress deformation of the substrate due to heat. Additionally, it can be coated on resin materials and CFRP materials as well.

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"TC5041" and "TC5020" are corrosion-resistant coatings that possess excellent durability against chemical agents and organic solvents, have no vapor permeability, and exhibit superior mechanical strength. They are mainly used in chemical plants for exhaust ducts, pure water tanks, as well as in liquid crystal and semiconductor factories, tanks, and pipes, and continue to operate for extended periods.

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"TC5053" has a proven track record as a corrosion-resistant coating for various parts such as chemical tanks, stirrers, and blades for chemical applications. "Tempcoat (Fluoropolymer Coating)" is a coating treatment that combines various properties of fluororesins, including non-stickiness, low friction, and chemical resistance. We offer a range of fluoropolymer coatings, including PTFE, PFA, FEP, and ETFE, and we can propose a coating that meets your needs. Please consider it as a way to enhance the corrosion resistance of conventional parts. *Please note that the video has sound.*

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"Plasma Coat (super non-stick treatment)" has high hardness and durability of thermal spray coatings made from metals, cermets, ceramics, etc., along with the extremely high non-stick properties of silicone resin, and also possesses high grip friction characteristics. "PC1137" is a composite coating of ceramic thermal spray and silicone. It has a proven track record as a non-stick solution for various components such as guide rollers and receiving bases. Plasma Coat can be applied not only to metal components like aluminum, stainless steel, and iron, but also to CFRP materials. *Please note that the video has sound.*

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We would like to introduce a case study of 'PC1137' handled by Osaka Gas Chemical Co., Ltd. This product is suitable when you want to prevent adhesives and other substances from adhering to rolls, as it does not allow any adhesive tape to stick at all. It can be applied to rolls with a diameter of up to 2,000 mm and a length of 9,800 mm, making it applicable not only to metal rolls but also to CFRP rolls. There are several options for silicone coatings, and depending on the application, there are differences in surface preparation, film thickness, and surface roughness. We will propose the most suitable combination, so please consult with us first. Additionally, we can send samples of approximately 60×40 to those who request them, so feel free to contact us.

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"Tempcoat (Fluorine Coating)" is a coating treatment that possesses various characteristics such as non-stick properties, low friction, and chemical resistance, which are functions of fluorine resin. We offer a lineup of various fluorine coatings, including PTFE, PFA, FEP, and ETFE, and we can propose coatings that meet your requirements. "TC2001" has a proven track record as a non-stick solution for various components such as hot melt tanks, adhesive-coated parts, painting jigs, guide parts in food manufacturing processes, and hoppers. Please consider it as a means to improve the release properties and cleaning performance of conventional parts. *Please note that the video has sound.

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We would like to introduce examples of coating processing handled by Osaka Gas Chemical Co., Ltd. When you want to prevent adhesion to hot melt tanks or stirring blades for adhesive raw materials, Tempcoat 'TC2001' and 'TC5053' are suitable. Coating can be applied to existing products and parts, and even if they deteriorate, re-coating is possible, allowing for functional regeneration. Please consider this for improving productivity, such as preventing adhesion of sticky substances and enhancing cleanability. We can also propose suitable coatings according to your application, so please feel free to consult with us. For those interested, we can send samples of approximately 60×40, so please do not hesitate to contact us.

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We would like to introduce a case study of a special silicone-based coating agent that achieves exceptional non-stick properties and higher hardness than fluororesin-based coatings. It can be processed at low temperatures, allowing surface treatment on materials such as CFRP and epoxy resin, which were previously unable to be coated with non-stick coatings. It is used in aluminum rollers, CFRP rollers, various guides, chutes, and other resin parts. Additionally, we offer free sample pieces to those considering our products, so please feel free to contact us.

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Shiriseracoat 8011 is an organic-inorganic hybrid coating paint that achieves non-stick properties comparable to silicone and a high hardness that far exceeds that of fluorine, with ceramic as the main material. It is proposed as a new solution to issues related to release properties and slip characteristics of industrial machine parts (such as rolls and guide components) that could not be resolved by conventional fluorine or silicone coatings. 【Features】 ■ Excellent non-stick properties… Adhesive tape does not stick at all. Good release from resins and adhesives. Also suitable for releasing other materials such as food. ■ High hardness and durability… It has excellent wear resistance with a pencil hardness of 6H (standard H for fluorine coatings). Non-stick durability is also good. ■ Good slip properties… It has a smooth surface, allowing for good sliding of workpieces. It is also suitable for coating transport system components. ■ Suitable for food applications… It has obtained compliance with the old Food Sanitation Act, making it possible for use in parts for food applications. *It does not comply with the revised Food Sanitation Act (during the transitional period). ■ Low-temperature processing compatible… Processing is possible at low temperatures of 100 to 250 degrees. This reduces the risk of warping or deformation due to heat. It can also be coated on CERP and resin materials.

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We would like to introduce our "anti-slip thermal spray." It eliminates the slipperiness of metal surfaces caused by rainy days or wet feet, preventing falls due to slipping while walking. Additionally, it can prevent slips and falls caused by bicycles and motorcycles. It is also resistant to peeling in areas where vehicles pass, making it significantly more durable and wear-resistant compared to anti-slip coatings. Furthermore, it can be applied to feeding components of machinery and equipment. By applying it to various rollers and conveyor parts, it prevents product slipping. 【Features】 ■ Prevents falls due to slipping while walking ■ Prevents slips and falls caused by bicycles and motorcycles ■ Can be applied to feeding components of machinery and equipment *For more details, please refer to the related links or feel free to contact us.

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