大阪ガスケミカル株式会社　奈良表面加工センター List of Products and Services

Our company uses a special coating technology that combines organic materials such as fluororesin and silicone resin with inorganic materials like ceramics to address issues of adhesion (non-stick), sliding (slip), wear (abrasion resistance), and corrosion (corrosion resistance) in industrial machinery across various fields including chemicals, papermaking, automotive, food, textiles, and hygiene products. We offer high-performance non-stick and sliding solutions tailored to our customers' needs and usage environments, supported by a diverse range of processing recipes. 【Features】 ■ Coating is possible on large substrates measuring 2.5m × 2.5m × 10m ■ We propose better surface treatments for various manufacturing process challenges ■ Solutions and improvements for adhesion issues on metal surfaces using fluororesin and silicone resin We also accept requests for evaluation samples and prototypes. Please feel free to contact us through the inquiry form.

Our fluorine and silicone coatings require baking to exhibit high-performance characteristics. We use our seven baking furnaces, tailored to the substrate, to process at the optimal temperature range. We are equipped with a 10-ton crane, allowing us to handle large and long items, and we have a large baking furnace with dimensions of up to 2.5m x 2.5m x 10m, as well as furnaces suitable for small item processing. Additionally, we have a large blast chamber, a painting booth, and a thermal spraying booth, enabling us to accommodate various processing requests.

■Receiving and Preparing Base Material from Customers 1. Incoming Inspection of Base Material: Conduct visual inspections for scratches and confirm part numbers and quantities in advance. 2. Removal of Contaminants such as Oil and Dust Attached to Base Material: Depending on the material and size of the base material, perform oil removal through high-temperature treatment and solvent-based cleaning. 3. Masking Treatment: Apply appropriate masking to areas where processing is not required. ■Substrate Processing to Surface Processing 1. Substrate Processing (Blasting Process): To remove the oxide film on the base material and enhance adhesion, roughen the surface using blasting materials. 2. Thermal Spraying Process: Spray molten metal or ceramic particles onto the base material using a heat source to form a functional coating on the surface. 3. Coating Process (Fluororesin Coating, Silicone Resin Coating): Perform fluororesin or silicone resin coating according to the customer's usage conditions, applications, and characteristics. ■Finishing Polishing to Inspection 1. Finishing Polishing and Inspection: Carry out finishing processes such as polishing according to specifications. Propose solutions tailored to the customer's usage environment, including surface roughness and coating thickness.